Canadian Journal of Chemistry
Hydrogen Sulfide formation in Oil and Gas
Journal: Canadian Journal of Chemistry
Manuscript ID cjc-2015-0425.R1
Manuscript Type: Article
Date Submitted by the Author: 18-Nov-2015
Complete List of Authors: Marriott, Robert; University of Calgary Pirzadeh, Payman; University of Calgary Marrugo-Hernandez, Juan; University of Calgary Raval, Shaunak;Draft University of Calgary Keyword: hydrogen sulfide, sulfur, conventional, unconventional, sulfate reduction
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Hydrogen Sulfide formation in Oil and Gas
Robert A. Marriott, * Payman Pirzadeh, Juan J. Marrugo H. and Shaunak Raval
Department of Chemistry, University of Calgary
2500 University Drive NW, Calgary, Alberta
* E mail: [email protected] , Tel: +1 403 220 3144
Draft
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Abstract
Hydrogen sulfide (H 2S) can be a significant component of oil and gas upstream production, where H2S can be naturally generated in situ from reservoir biomass and from sulfate containing minerals through microbial sulfate reduction (MSR) and/or thermochemical sulfate reduction
(TSR). On the other hand, the technologies employed in oil and gas production, especially from unconventional resources, also can contribute to generation or delay of appearance of H2S.
Steam assisted gravity drainage (SAGD) and hydraulic fracturing used in production of oil sands and shale oil/gas, respectively, can potentially convert the sulfur content of the petroleum into
H2S or contribute excess amounts of H 2S during production. A brief overview of the different classes of chemical reactions involved in the in situ generation and release of H 2S is provided in this work. Speciation calculations and Draftreaction mechanisms are presented to explain why TSR progresses at faster rates under low pH. New studies regarding the degradation of a hydraulic fracture fluid additive (sodium dodeclysulfate) are reported for T = 200°C, p = 17 MPa and high ionic strengths. The absence of an ionic strength effect on the reaction rate suggests that the rate limiting step involves the reaction of neutral species, such as elemental sulfur. This is not the case with other TSR studies at T > 300°C. These two different kinetic regimes complicate the goal of extrapolating laboratory results for field specific models for H2S production.
Keywords: hydrogen sulfide, sulfur, conventional, unconventional, sulfate reduction
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Introduction
Over the 50 year history of the Department of Chemistry at the University of Calgary, both
industry and academic researchers have enjoyed a strong collaborative interface through Alberta
Sulphur Research Ltd. (ASRL). As early as the 1940s, the oil and gas industry had begun
reducing SO 2 emissions through H 2S separation and conversion to elemental sulfur through the
Claus process. During the 1950s, increased production of sour gas (natural gas containing H 2S)
in Canada, brought with it several new challenges, including sulfur deposition, increased
corrosion, sulfur handling and transportation logistics. Moreover, a key component of the
continued research activity in this field is the need for elemental sulfur or more specifically
sulfuric acid, which is necessary to produce the massive quantities of fertilizer required to feed a
much larger world population. Still, a compellingDraft fundamental question remains an active area of
research: “where is all the H2S coming from?”
Ignoring the cases where fluids from different subsurface zones become mixed, many
hydrocarbon reservoirs contain native H 2S and CO 2 which have been geologically generated in
situ . On average, sulfur constitutes about 1% of the dry mass of living organisms, with cysteine
and methionine amino acids being the major contributors to this portion; therefore, some H2S can
1 come from the degradation of biomass. Sour gas fluids have been produced with up to 94% H 2S,
suggesting that a large portion of H 2S has originated from sulfate minerals, especially in
carbonate reservoirs. Other fluids can chemically produce H 2S through the various anthropogenic
processes that are used activate the flow of hydrocarbon through formations and into wellbores.
In either case, H 2S must be anticipated for a variety surface facilities, removed from sales fluids
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(treated), chemically scavenged, recovered as elemental sulfur or other sulfur bearing products, or returned to subterraneous formations via a process called acid gas injection.
The first portion of this study contains a brief review of three reservoir souring mechanisms: (i) aquathermolysis, (ii) microbial sulfate reduction (MSR) and (iii) thermal sulfate reduction
(TSR). All three mechanisms can be responsible for the appearance of native H 2S (natural) and anthropogenic H2S (caused by production stimulation). With the non biological cases of H 2S production, there have been several laboratory and field studies aimed at understanding and modelling H 2S production kinetics. In the more recent cases, it has been noted that (a) many laboratory experiments require higher than reservoir temperatures to effectively study reaction rates and (b) extrapolating the kineticDraft results to reservoir temperatures may be flawed due to different mechanisms in various temperature regimes. Further information is required in this area to build fit for purpose models to estimate the extent and timing of H 2S concentration changes over the life of commercial production.
New experiments into shale gas souring are reported here, where TSR involving fracture fluid additives can result in (a) the scavenging of native reservoir H 2S during stimulation and (b) the regeneration of H 2S after hydrocarbon production begins. Like previous TSR studies, we have recently investigated reaction rates involving sodium dodecyl sulfate at high ionic strengths and
T = 200°C. Results reported in this study show no significant change in reaction rate with increased ionic strength, suggesting that the rate limiting step involves a reaction between two neutral reactants. Alternatively, higher temperature TSR experiments from literature suggest that ionic strength does increase reaction rates. Re analyzing the latter results suggest that the
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dominant controlling mechanisms for laboratory reactions at T > 300°C is thermolysis rather
than S° reduction, dominant at T < 300°C. These two different kinetic regimes must be
considered and distinguished (if possible) when extrapolating TSR rates from high temperature
laboratory experiments to reservoir conditions.
2. Primary Sources of H 2S in Produced Hydrocarbons
2.1 Aquathermolysis (Cyclic Steam Stimulation and Steam Assisted Gravity Drainage)
While many hydrocarbon reservoirs will contain native or natural H2S (considered sour), many
heavy oil reservoirs are sweet with the majority of sulfides being bound within organosulfur
species or metal sulfide. Examples include the oil sands within Northern Alberta and Venezuela.
While the later bituminous hydrocarbonDraft reserves do not contain native H2S, the stimulation of
flow by the introduction of high pressure steam causes the thermochemical production of H 2S,
CO 2, CO, H 2, CH 4 and other minor hydrocarbons. As a result, the associated sour gases produced
at surface often contains up to ca. 5% H 2S which must be removed (treated) and converted to
elemental sulfur (recovered) to avoid extraneous SO2 emissions.
Because steam reformation is too slow at in situ steam stimulation conditions, the steam
reformation of hydrogen and subsequent hydrogenation of organosulfur compounds is rarely
considered as the major pathway for H2S production. As a result the hot liquid water phase is
thought to be the reactant contributing to H 2S production. High temperature liquid water
undergoes increased dissociation, thereby allowing for several reactions between liquid water
and organic molecules which would otherwise not proceed at temperatures less than T = 200°C.
For 200 < T < 300°C (accompanied by high pressures) the complex reactions between water and
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hydrocarbons are referred to as “aquathermolysis” whereas at T > 300°C, hydrous pyrolysis or thermal cracking is the major contributor to hydrocarbon reactions.2,3,4 These two different chemical regimes were defined through the early work of Clark and Hyne, 3 who studied the formation of CO 2 and H 2S through aquathermolysis of alkyl sulfides, thiophenes and sulfide containing asphaltenes. The C S bond is weak in comparison to C C bonds; therefore, reaction with high temperature acidic H2O or H 2 normally comes at the expense of more organosulfur species when compared to non sulfur containing hydrocarbons. Clark et al .3 later found that, in general, sulfur containing asphaltenes lead to the majority of produced H 2S. Near 300°C and above, various high valence cations are also thought to provide a catalytic effect. 3 It should be noted that the degradation of organosulfur species and H 2S production through aquathermolysis does not lead to a significant desulfurisationDraft of the oil, i.e. , normally not considered worthwhile process for partial oil upgrading.
The produced CO 2 from aquathermolysis comes from two sources: (i) carbonate minerals and (ii) various organic species. Katritzky et al .4 have provided a detailed review of the reactions associated with oxygen containing organic compounds, where aquathermolysis leads to minor
CO 2 production. The majority of produced CO 2 for an in situ stimulation is released from carbonate mineral.
From the brief discussion above, one can deduce that the production of H 2S from aquathermolysis (or even thermolysis) is greatly dependent on the temperature, time and composition of the bitumen. Thus, most chemical rate models are developed as fit for purpose rather than universal and targeting a wide range of hydrocarbon types. For application to
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5 Athabasca oil sands, Thimm has provided a simplified model for H 2S/CO 2 production through
aquathermolysis and, more recently, Kapadia et al . have provided a more complex kinetic model
using 7 reaction rate constants. 6 It should be noted than many laboratory studies of
aquathermolysis are completed at T > 300°C in order to increase reaction rates for laboratory
measurements. However, at these increased temperatures, thermolysis or cracking becomes a
significant contributing mechanism versus aquathermolysis. Those calibrating aquathermolysis
models for application to H 2S production from a steam stimulation need to be aware that there
are two kinetic regimes. This point was addressed by Kapadia et al., 2 but also turns out to be
relevant when considering H 2S production through thermal sulfate reduction kinetics (discussed
later in this study).
Draft
2.2 Microbial Sulfate Reduction (Conventional Sour Gas Reservoirs, Water Flooded Oil
Reservoirs, Ground Water Wells)
Aqueous sulfate species also can be reduced to hydrogen sulfide through microbial sulfate
reduction (MSR). Microbial activities typically are expected in shallow reservoirs or when a
deep reservoir is uplifted to shallow depths, 7,8 where sufficient sulfate supply is provided in order
to extract energy for microbial proliferation. MSR also can be responsible for souring reservoirs
which undergo water flooding (for enhanced oil recovery), where sulfate rich fluids enter
gathering pipelines. Shallow ground water wells within Gypsum rich earth are susceptible to
souring and require periodic treatment. Thus, MSR can be responsible for both native and non
native H 2S with industrial hydrocarbon production. Geological or induced MSR source of H 2S
can be confirmed by carbon, oxygen and sulfur isotopic signatures. For example, the 34 S isotope
2 fraction within the produced H 2S and the source SO 4 will differ due to decreased microbial
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activity for 34 S versus lower mass isotopes.9,10 MSR can be responsible for early geological production of H 2S, whereas, for very sour fluids, larger and more recent H 2S levels evolve through geothermal reactions.
The reduction of sulfate to sulfide can be achieved by a variety of living organisms under different environmental, yet anaerobic, conditions. The commonly accepted range of temperature where microbial activity can occur is T < 80 ○C, 8 although there have been reports of such
○ 11 activities for temperatures above 100 C. Production of H 2S by microbes/bacteria has been a long time concern of oil and gas industry and is a particular concern when production/enhanced recovery requires pumping water into a reservoir, e.g. , hydraulic fracturing of shale reservoirs or water flooding of conventional oil reservoirs.Draft In such cases, there is a chance that microbes from the surface permeate and colonise in the reservoir and feed on the sulfate sources, such as minerals or fracturing additives, and commence production of H 2S. A sulfate concentration of
300 mM is suggested to serve as an additional source of sulfate if sea water is pumped into the well, since sea water is a major source of sodium sulfate. 12 To prevent MSR activity, biocides are added to the injected water, but the effectiveness of biocide in the bulk of the fluids and the biofilms, formed by bacteria on various surfaces, has been a matter of debate and investigation.
Chemical additives such as glutaraldehyde and quaternary ammonium chloride are typical biocides utilized in petroleum industry; 12,13 however, it has recently been demonstrated that compounds such as glutaraldehyde likely serve as a thermal sulfate reductant under hydrothermal conditions where thermal degradation would reduce its effectiveness as a biocide.14
The Voordouw group have shown that periodic injection of nitrate can be used to control H 2S production by replacing sulfate reduction with the more favourable nitrate reduction. 15 It should
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be noted that CO 2 partial pressures are relatively large in most hydrocarbon reservoirs and this
may act as a natural inhibitor to limit the bacterial activity.
2.3 Thermochemical Sulfate Reduction (TSR)
2.3.1 TSR in Conventional Carbonate Reservoirs
Conventional sedimentary basins often contain native sulfate (from receding seawater) along
with organic species of various maturity. As implied in the previous section, an initial H 2S
concentration can often be attributed to MSR; however, increase in burial depth accompanied
with a rise in temperature results in the thermochemical sulfate reduction (TSR) to sulfide at the
expense of the reservoir hydrocarbons. 16 A simplified aqueous TSR mechanism for aliphatic
17 hydrocarbons, Cx+1 H2x+4 , in a conventionalDraft sour reservoir is given by:
+ 2+ ¾· x H + ¾· x CaSO 4(s) ¾· x Ca + ¾· x HSO 4 (1)