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John Deere 4010 John Deere MODEL: 4000 SERIES TRACTORS Volume 1 of 2 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. JD-S-SM2039 Make: John Model: 4010 Years Made: 1961- Serial Number located on the rear Deere 1963 of the Transmission Case HP-PTO: 80.69 HP-Engine: HP-Drawbar: 72.7 Year Beginning Serial Number HP-Range: 81 Engine- Engine-Fuel: GAS 1961 1,000 Make: JD Engine-Cyl(s)- Transmission- Optional: 1962 20,200 CID: 6/302 STD: SM Fwd/Rev Fwd/Rev Mfwd-Std/Opt: 1963 38,200 Standard: 8/3 Optional: Tires-Std Tires-Std Wheelbase- Front: 6.00-16 Rear: 13.6-38 Inch: 99.25 Pto Type: IND Pto Speed: 540 CAT l-3pt Hitch: False CAT 11-3pt CAT l11-3pt Hitch Lift: Hitch: True Hitch: False Hydraulics- Hyd-Cap: Hyd-Flow: 13 Type: CLOSED Hyd Std Cooling Fuel Tank Outlets: 2 Capacity: 24 Capacity: 34 Cab-Stdm AlC; Weight: 8120 New Price: 5392 Rops: Make: John Model: 4020 Years Made: 1964- Serial Number located on the rear Deere 1972 of the Transmission Case HP-PTO: 95/97 HP-Engine: HP-Drawbar: 84.2 Year Beginning Serial Number HP-Range: 95 Engine- Engine- 1964 65,000 Make: JD Fuel: DSL GAS LP Engine-Cyl(s)- Transmission- Optional: PS 1965 91,000 CID:6/404/362 STD:ST Fwd/Rev Fwd/Rev Mfwd-Std/Opt: 1966 119,000 Standard: 8/2 Ootional: 8/4 Tires-Std Tires-Std Wheelbase- 1967 145,660 Front: 10.00-16 Rear: 18.4-34 Inch: 100.3 Pto Type: IND Pto Speed: 540 CAT l-3pt 1968 173,982 1000 Hitch: False CAT 11-3pt CAT 111-3pt Hitch Lift: 1969 201,000 Hitch: True Hitch:False Hydraulics- Hyd-Cap: 10 Hyd-Flow: 13 1970 222,160 Tvoe: CLOSED Hyd Std Cooling Fuel Tank 1971 250,000 Outlets: 1 Caoacitv: 24 Caoacitv:34/45 Cab-Stdm AlC; Weight: 8615 New Price: 9378 1972 260,791 Roos: OPT Paint Codes Location MFG Color Name Body Classic Green Wheels & Rims Classic Yellow SERVICE MANUAL .JOHN DEERE ~@@@ SERIES TRACTORS Section Description, Operation, and Specifications. .. 10 Specifications. .. 20 Lubrication and Periodic Services. .. .. 30 Engine Tune-Up and Tractor Adjustment. .. 40 Basic Engine . 50 Engine Lubrication System. 60 Engine Cooling System. .. .. 70 Gasoline and LP-Gas Fuel Systems. .. .. 80 Diesel Fuel System. .. .. 90 Clutch (Syncro-Range, Including PTO) . ................. " 100 Clutch (Power Shift) . .. .. 110 Syncro-Range Transmission . .. 120 Power Shift Transmission. .. .. .. 130 Differential. .. .. 140 Final Drive System ............ ~ .............................. ", . .. 150 Power Take-Off (Syncro-Range) and Belt Pulley. .. .. 160 Power Take-Off (Power Shift) . .. 170 Sheet Metal ..................................................... " 180 Electrical System ................................................. '. 190 Seats .......................................................... " 200 Front Axle Equipment. .. .. 210 Wheels, Tires, and Weights .......................................... '. 220 Hydraulic System. .. .. 230 Hydraulic Pumps. .. 240 Power Steering .. ,.. .. .. 250 Power Brakes ................................................... " 260 Rockshaft and 3-Point Hitch. .. • . .. 270 Remote Cylinder Selective Control Valve . .. .. 280 Breakaway Couplers and Remote Cylinders ............................... " 290 Drawbar . .. 300 Trouble Shooting. .. 310 Special Tools. .. 320 SM-2039 (7-63) ® Section 10 10-5-1 DESCRIPTION, OPERATION, AND SPECIFICATIONS GroupS DESCRIPTION Fig. 70.5.7-Right.Hana Siae View of John Deere 4020 Row.Crop Tractor with Diesef Engine ana Power Shift Transmi$sion John Deere 4020 Tractors (Fig. 10-5-1) are These tractors have a Syncro-Range trans­ heavy-duty tractors available in three basic mission providing eight forward and three re­ styles, Row-Crop, Standard, and Hi-Crop. verse speeds. These tractors may have a Syncro-Range In all styles the majority of parts and com­ transmission providing eight forward and two re­ ponents are identical. verse speeds, or a Power Shift transmission pro­ viding eight forward and four reverse speeds. The features of the tractors are described briefly in the paragraphs which follow. Full John Deere 4010 Tractors were available in descriptions of their various assemblies are three basic styles: Row-Crop, Standard and Hi­ given in the other sections throughout this Crop (Fig. 10-5-3). manual. SM-2039 (4-64) ® Tractors, 4000 Series­ Specifications Description, Operation, and Specifications 10-15-5 4020 4010 REAR AXLES Diameter ................... 3-3/8 in. 3-1/8 in. Bearings .................... Four taper roller Four taper roller Types available . Regular, long, and extra long REAR TillES Row-Crop ................... 13.6-38, 6-ply 13.6-38, 6-ply 15.5-38, 6-ply 14.9-38, 6-ply 15.5-38, 8-ply 15.5-38, 6-ply 16.9-34, 6-ply 16.9-34, 6-ply 16.9-34, 8-ply 18.4-30, 6-ply 18.4-34, 6-ply 18.4-34, 6-ply 18.4-34, 8-ply 23.1-30, 8-ply Standard .................... 18.4-34, 6-ply 18.4-30, 6-ply 18.4-34, 8-ply 18.4-34, 6-ply 23.1-30, 8-ply 23.1-26, 8-ply Hi-Crop .................... 15.5-38, 8-ply 13.6-38, 6-ply 18.4-34, 6-ply 14.9-38, 6-ply 18.4-34, 8-ply 15.5-38, 6-ply 18.4-34, 6-ply FRONT TillES Row-Crop. 6.00-16, 6-ply 6.00-16, 6-ply 6.50-15, 6-ply 7.50-15, 6-ply 7.50-15, 8-ply (Single) 7.50-16, 10-ply 7.50-16, 6-ply 7.50-18, 6-ply (Single) 7.50-16, 10-ply (Single) 11. 00-12, 12-ply 7.50-18, 6-ply 10.00-16, 6-ply (Single) 11. 00-12, 12-ply Standard. 7.50-18,6-ply 7.50-18, 6-ply 10.00-16, 6-ply 11. 00-16, 8-ply Hi-Crop. 7.50-20, 6-ply 7.50-20, 6-ply FRONT WHEEL TREAD ADJUSTMENT Row-Crop Adjustable front axle . 50-3/4 to 79-7/8 in. (1-1/8 in. offset wheels) 48-1/2 to 82-1/4 in. (2-1/4 in. offset whe~ls) 54-1/2 to 78-1/2 in. (10.00-16 tires) ( Standard Adjustable Front Axle ......... 50 to 79-1/4 inches (7.50-18 tires) 53-1/2 to77-1/2 inches (9. 00-, 10.00-, or 11.00-16tires) Fixed Front Axle............. 55-1/2 or 60-3/4 inches (7.50-18 tires) 59 inches (9.00-, 10.00-, or 11.00-16 tires) Hi-Crop .................... 60 to 89-1/4 inches REAR WHEEL TREAD ADJUSTMENT Row-Crop Regular axle, regular wheels. .. 60 to 91 in. Regular axle, offset wheels ...... 60 to 96 in. Long axle, regular wheels. .. 60 to 97 in. Long axle, offset wheels ........ 60 to 102 in. Extra long axle, regular wheels ... 67 to 105 in. Extra long axle, offset wheels .... 60 to 110 in. Standard .................... 65-1/2 to 91 in. (Regular Axle) 66 to 97 in. (Long Axle) Hi-Crop .................... 73 to 97 in. SM-2039 (Apr-67) Litho in U.S.A. Fuel Tank, Fuel Pump, Tractors, 4000 Series-­ and Pipes Gasoline and LP-Gas Fuel Systems 80-10-1 Group 10 FUEL TANK, FUEL PUMP, AND PIPES Fig. 80.70.7-Fuel Tank Fig. 80·10·2-Fuel Pump DESCRIPTION The fuel tank (Fig. 80-10-1) is positioned in front of the radiator and inside the grille hous­ ing. An electric fuel gauge sending unit is mounted on the right side of the tank. A shut-off valve is located directly beneath the fuel tank. The fuel tank outlet pipe connects to the diaphragm-type fuel pump (Fig. 80-10-2), mounted on the right side of the engine, and driven by the engine camshaft. Fuel flows from the tank to the inlet side of the pump through pipe "A". A sediment bowl on the pump filters out foreign particles or dirt from the fuel before it is pumped through pipe "B" to the carburetor, on the left side of the engine. Fig. 80.10.3-C/eaning Sediment Bowl SERVICING FUEL PUMP by lifting up. Clean both the sediment bowl and The sediment bowl on the fuel pump should strainer screen thoroughly. be cleaned every 600 hours of operation. Remove the sediment bowl by unscrewing retaining cap at top. No further service is necessary_ If the pump should fail, it is recommended that either a new After the sediment bowl is removed (Fig. or rebuilt pump be installed rather than attempt­ 80-10-3), remove the fuel pump strainer screen ing to repair the inoperative pump. SM-2039 (7-63) ~ Servicing Hi.Crop Tractors, 4000 Series­ Final Drive Final Drive System 150-15-1 Group 15 SERVICING HI-CROP FINAL DRIVE (4010 Tractors Only) Fig. 150·15·1-Hi.Crop Final Drive REMOVAL Drain transmission and differential case. Drain oil from final drive gear housings (Fig. 150-15-1). Disconnect battery ground strap. If tractor is equipped with 3-point hitch re­ move lift links and draft links (Fig. 150-15-1). If tractor is equipped with drawbar, remove entire drawbar support assembly (Fig. 150- 15-2). Block front wheels of tractor, to prevent rolling, and raise rear end of tractor with jack or hoist so that rear wheels just clear the floor. Remove rear wheels. If tractor is equipped with breakaway cou­ plers, perform the following disassembly of the tractor before attempting to remove final drive units. Fig. 150·15-2-Drawbar Support Assembly SM-2039 (7-63)@w John Deere MODEL: 4000 SERIES TRACTORS Volume 2 of 2 THIS IS A MANUAL PRODUCED BY JENSALES INC.
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