John Deere 4010

John Deere

MODEL: 4000 SERIES TRACTORS Volume 1 of 2

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. JD-S-SM2039 Make: John Model: 4010 Years Made: 1961- Serial Number located on the rear Deere 1963 of the Transmission Case HP-PTO: 80.69 HP-Engine: HP-Drawbar: 72.7 Year Beginning Serial Number HP-Range: 81 Engine- Engine-Fuel: GAS 1961 1,000 Make: JD Engine-Cyl(s)- Transmission- Optional: 1962 20,200 CID: 6/302 STD: SM Fwd/Rev Fwd/Rev Mfwd-Std/Opt: 1963 38,200 Standard: 8/3 Optional: Tires-Std Tires-Std Wheelbase- Front: 6.00-16 Rear: 13.6-38 Inch: 99.25 Pto Type: IND Pto Speed: 540 CAT l-3pt Hitch: False CAT 11-3pt CAT l11-3pt Hitch Lift: Hitch: True Hitch: False Hydraulics- Hyd-Cap: Hyd-Flow: 13 Type: CLOSED Hyd Std Cooling Fuel Tank Outlets: 2 Capacity: 24 Capacity: 34 Cab-Stdm AlC; Weight: 8120 New Price: 5392 Rops:

Make: John Model: 4020 Years Made: 1964- Serial Number located on the rear Deere 1972 of the Transmission Case HP-PTO: 95/97 HP-Engine: HP-Drawbar: 84.2 Year Beginning Serial Number HP-Range: 95 Engine- Engine- 1964 65,000 Make: JD Fuel: DSL GAS LP Engine-Cyl(s)- Transmission- Optional: PS 1965 91,000 CID:6/404/362 STD:ST Fwd/Rev Fwd/Rev Mfwd-Std/Opt: 1966 119,000 Standard: 8/2 Ootional: 8/4 Tires-Std Tires-Std Wheelbase- 1967 145,660 Front: 10.00-16 Rear: 18.4-34 Inch: 100.3 Pto Type: IND Pto Speed: 540 CAT l-3pt 1968 173,982 1000 Hitch: False CAT 11-3pt CAT 111-3pt Hitch Lift: 1969 201,000 Hitch: True Hitch:False Hydraulics- Hyd-Cap: 10 Hyd-Flow: 13 1970 222,160 Tvoe: CLOSED Hyd Std Cooling Fuel Tank 1971 250,000 Outlets: 1 Caoacitv: 24 Caoacitv:34/45 Cab-Stdm AlC; Weight: 8615 New Price: 9378 1972 260,791 Roos: OPT

Paint Codes Location MFG Color Name Body Classic Green Wheels & Rims Classic Yellow SERVICE MANUAL

.JOHN DEERE

~@@@ SERIES TRACTORS

Section Description, Operation, and Specifications...... 10 Specifications...... 20 Lubrication and Periodic Services...... 30 Engine Tune-Up and Tractor Adjustment...... 40 Basic Engine ...... 50 Engine Lubrication System...... 60 Engine Cooling System...... 70 Gasoline and LP-Gas Fuel Systems...... 80 Diesel Fuel System...... 90 Clutch (Syncro-Range, Including PTO) ...... " 100 Clutch (Power Shift) ...... 110 Syncro-Range Transmission ...... 120 Power Shift Transmission...... 130 Differential...... 140 Final Drive System ...... ~ ...... ", . . .. 150 Power Take-Off (Syncro-Range) and Belt Pulley...... 160 Power Take-Off (Power Shift) ...... 170 Sheet Metal ...... " 180 Electrical System ...... '. 190 Seats ...... " 200 Front Axle Equipment...... 210 Wheels, Tires, and Weights ...... '. 220 Hydraulic System...... 230 Hydraulic Pumps...... 240 Power Steering .. ,...... 250 Power Brakes ...... " 260 Rockshaft and 3-Point Hitch...... • ...... 270 Remote Cylinder Selective Control Valve ...... 280 Breakaway Couplers and Remote Cylinders ...... " 290 Drawbar ...... 300 Trouble Shooting...... 310 Special Tools...... 320

SM-2039 (7-63) ® Section 10 10-5-1 DESCRIPTION, OPERATION, AND SPECIFICATIONS

GroupS DESCRIPTION

Fig. 70.5.7-Right.Hana Siae View of John Deere 4020 Row.Crop Tractor with Diesef Engine ana Power Shift Transmi$sion

John Deere 4020 Tractors (Fig. 10-5-1) are These tractors have a Syncro-Range trans heavy-duty tractors available in three basic mission providing eight forward and three re styles, Row-Crop, Standard, and Hi-Crop. verse speeds.

These tractors may have a Syncro-Range In all styles the majority of parts and com transmission providing eight forward and two re ponents are identical. verse speeds, or a Power Shift transmission pro viding eight forward and four reverse speeds. The features of the tractors are described briefly in the paragraphs which follow. Full John Deere 4010 Tractors were available in descriptions of their various assemblies are three basic styles: Row-Crop, Standard and Hi given in the other sections throughout this Crop (Fig. 10-5-3). manual.

SM-2039 (4-64) ® Tractors, 4000 Series Specifications Description, Operation, and Specifications 10-15-5

4020 4010 REAR AXLES Diameter ...... 3-3/8 in. 3-1/8 in. Bearings ...... Four taper roller Four taper roller Types available ...... Regular, long, and extra long REAR TillES Row-Crop ...... 13.6-38, 6-ply 13.6-38, 6-ply 15.5-38, 6-ply 14.9-38, 6-ply 15.5-38, 8-ply 15.5-38, 6-ply 16.9-34, 6-ply 16.9-34, 6-ply 16.9-34, 8-ply 18.4-30, 6-ply 18.4-34, 6-ply 18.4-34, 6-ply 18.4-34, 8-ply 23.1-30, 8-ply Standard ...... 18.4-34, 6-ply 18.4-30, 6-ply 18.4-34, 8-ply 18.4-34, 6-ply 23.1-30, 8-ply 23.1-26, 8-ply Hi-Crop ...... 15.5-38, 8-ply 13.6-38, 6-ply 18.4-34, 6-ply 14.9-38, 6-ply 18.4-34, 8-ply 15.5-38, 6-ply 18.4-34, 6-ply FRONT TillES Row-Crop...... 6.00-16, 6-ply 6.00-16, 6-ply 6.50-15, 6-ply 7.50-15, 6-ply 7.50-15, 8-ply (Single) 7.50-16, 10-ply 7.50-16, 6-ply 7.50-18, 6-ply (Single) 7.50-16, 10-ply (Single) 11. 00-12, 12-ply 7.50-18, 6-ply 10.00-16, 6-ply (Single) 11. 00-12, 12-ply Standard...... 7.50-18,6-ply 7.50-18, 6-ply 10.00-16, 6-ply 11. 00-16, 8-ply Hi-Crop...... 7.50-20, 6-ply 7.50-20, 6-ply FRONT WHEEL TREAD ADJUSTMENT Row-Crop Adjustable front axle ...... 50-3/4 to 79-7/8 in. (1-1/8 in. offset wheels) 48-1/2 to 82-1/4 in. (2-1/4 in. offset whe~ls) 54-1/2 to 78-1/2 in. (10.00-16 tires) ( Standard Adjustable Front Axle ...... 50 to 79-1/4 inches (7.50-18 tires) 53-1/2 to77-1/2 inches (9. 00-, 10.00-, or 11.00-16tires) Fixed Front Axle...... 55-1/2 or 60-3/4 inches (7.50-18 tires) 59 inches (9.00-, 10.00-, or 11.00-16 tires) Hi-Crop ...... 60 to 89-1/4 inches REAR WHEEL TREAD ADJUSTMENT Row-Crop Regular axle, regular wheels...... 60 to 91 in. Regular axle, offset wheels ...... 60 to 96 in. Long axle, regular wheels...... 60 to 97 in. Long axle, offset wheels ...... 60 to 102 in. Extra long axle, regular wheels ... . 67 to 105 in. Extra long axle, offset wheels .... . 60 to 110 in. Standard ...... 65-1/2 to 91 in. (Regular Axle) 66 to 97 in. (Long Axle) Hi-Crop ...... 73 to 97 in. SM-2039 (Apr-67) Litho in U.S.A. Fuel Tank, Fuel Pump, Tractors, 4000 Series- and Pipes Gasoline and LP-Gas Fuel Systems 80-10-1 Group 10 FUEL TANK, FUEL PUMP, AND PIPES

Fig. 80.70.7-Fuel Tank

Fig. 80·10·2-Fuel Pump

DESCRIPTION

The fuel tank (Fig. 80-10-1) is positioned in front of the radiator and inside the grille hous ing. An electric fuel gauge sending unit is mounted on the right side of the tank.

A shut-off valve is located directly beneath the fuel tank. The fuel tank outlet pipe connects to the diaphragm-type fuel pump (Fig. 80-10-2), mounted on the right side of the engine, and driven by the engine camshaft.

Fuel flows from the tank to the inlet side of the pump through pipe "A". A sediment bowl on the pump filters out foreign particles or dirt from the fuel before it is pumped through pipe "B" to the carburetor, on the left side of the engine. Fig. 80.10.3-C/eaning Sediment Bowl SERVICING FUEL PUMP by lifting up. Clean both the sediment bowl and The sediment bowl on the fuel pump should strainer screen thoroughly. be cleaned every 600 hours of operation. Remove the sediment bowl by unscrewing retaining cap at top. No further service is necessary_ If the pump should fail, it is recommended that either a new After the sediment bowl is removed (Fig. or rebuilt pump be installed rather than attempt 80-10-3), remove the fuel pump strainer screen ing to repair the inoperative pump.

SM-2039 (7-63) ~ Servicing Hi.Crop Tractors, 4000 Series Final Drive Final Drive System 150-15-1 Group 15 SERVICING HI-CROP FINAL DRIVE (4010 Tractors Only)

Fig. 150·15·1-Hi.Crop Final Drive

REMOVAL

Drain transmission and differential case. Drain oil from final drive gear housings (Fig. 150-15-1). Disconnect battery ground strap. If tractor is equipped with 3-point hitch re move lift links and draft links (Fig. 150-15-1). If tractor is equipped with drawbar, remove entire drawbar support assembly (Fig. 150- 15-2). Block front wheels of tractor, to prevent rolling, and raise rear end of tractor with jack or hoist so that rear wheels just clear the floor. Remove rear wheels. If tractor is equipped with breakaway cou plers, perform the following disassembly of the tractor before attempting to remove final drive units. Fig. 150·15-2-Drawbar Support Assembly

SM-2039 (7-63)@w John Deere

MODEL: 4000 SERIES TRACTORS Volume 2 of 2

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

Paint Codes Location MFG Color Name Body Classic Green Wheels & Rims Classic Yellow Tractors, 4000 Series Deluxe Seat Seats 200-10-1 Group 10 DELUXE SEAT

WEIGHT , ND I CATOR ARM

Fig. 200-10-1 - Deluxe Seat

DESCRIPTION REMOVAL

The deluxe seat (Fig. 200-10-1) has a large If the tractor does not have a rockshaft, re contoured foam cushion, a lower "wrap around" move the seat support cover. On tractors witha back support cushion, and a flexibly mounted rockshaft, remove the rockshaft covers. Dis upper back cushion. connect the electrical wiring harness and clip (Fig. 200-10-2). Detach the rear lamps and re An adjustable, coil spring and shock absorber move the seat. suspension system is located in the lower seat frame. Turning the weight adjusting screw clock wise increases tension on the suspension spring. A weight indicator arm is visible thru an opening in the left side of the seat frame.

When the latch handle is lifted, an adjustable spring and cable reel assembly moves the seat to its extreme rearward position. Then when the operator sits down, the seat will move forward into position.

A position selector lever determines the seat position along the rail, depending on the oper ator's height. The seat position adjustment must' be made while the seat is in the extreme rear ward position. Fig. 200-10.2 - Electrical Connectors

SM-2039 {7-63)e>' 310-5-1 Section 310 TROUBLE SHOOTING

Group 5 INDEX TO DIFFICULTIES

INTRODUCTION Page

Whenever tractor servi.ce is required due to BRAKES complaint or failure, you must be able to de Excessive brake chatter ...... 310-25-4 termine the cause or causes of the trouble and Excessive pedal travel to develop find the quickest and easiest solution. solid pedal feel ...... 310-25-4 Excessive settling of pedals . . . . . 310-25-4 If you can do this without costly and time Malfunction of manual brakes . 310-25-4 consuming removal or disassembly, the job will Malfunction of power brakes. 310-25-4 go faster, costs will be reduced, and customer CLUTCH (SYNCRO-RANGE) irritating delays may be avoided. Clutch drag ...... 310-15-2 310-15-1 The purpose of this Section is to help you Clutch grabs or chatters Clutch noise (Engaged) .... . 310-15-2 diagnose quickly and easily most of the problems Clutch pedal pulsation...... 310-15-2 or failures with which you will be faced. Individ Clutch slips ...... 310-15-1 ual Groups of this Section contain difficulties that may develop in a specific component or DIFFERENTIAL LOCK system of the tractor. For instance, faults or See Group 15 of Section 140 failures that may be found in the tractor engine ELECTRICAL SYSTEM are given in one Group (Group 10), those that may Battery ...... 310-20-1 be found in the electrical system are given in Cigarette lighter .. 310-20-3 another Group (Group 20), etc. Following each Fuel gauge ...... 310-20-3 difficulty is a list of the possible causes and their Generator ...... 310-20-1 remedies, plus supplementary service informa Headlights 310-20-3 tion references to other Sections and Groups of Indicator lamps .. . 310-20-4 this manual. Starter ...... 310-20-2 Poor ignition of fuel 310-20-4 Using this information as a guide, you can diagnose the trouble by an orderly process of ENGINE eliminating probable causes one by one until Backfires 310-10-5 the solution is found. Detonation .. 310-10-5 Hard to start . 310-10-2 For ready reference, an index to the common Knocks ..... 310-10-4 difficulties listed in this Section is provided Lack of power 310-10-1 below. Misses ...... 310-10-5 Oil pressure too high . 310-10-4 Page Oil pressure too low ...... 310-10-4 Overheats ...... 310-10-3 BATTERY Pre-ignition ... . 310-10-5 Low output ...... 310-20-1 Runs irregularly ...... 310-10-6 Uses too much water ...... 310-20-1 Slow acceleration ...... 310-10-6 Starts but will not continue running ...... 310-10-7

SM-2039 (4-64) e Tractors, 4000 Series- Index to 310-5-2 Trouble Shooting Difficulties

INDEX TO DIFFICULTIES-ContInued

Page Page

Uses too much fuel ...... 310-10-6 Excessive settling under load. . 310':'25-6 Uses too much oil ...... 310-10-3 Incomplete rockshaft rotation ..... 310-25-5 Will not start ...... 310-10-7 Insufficient load response ...... 310-25-7 Fail to lower ...... 310-25-6 GENERATOR Fail to raise or rise slowly ...... 310-25-5 Excessive output ...... 310-20-1 Lower slowly ...... 310-25-6 Low output ...... 310-20-2 Working depth changes ...... 310-25-5 Noisy ...... 310-20-1 STARTER HYDRAULIC PUMP Sluggish operation ...... 310-20-2 Erratic pump operation ...... 310-25-1 Solenoid switch flutters ...... 310-20-2 Hydraulic functions slow ...... 310-25-1 Will not operate ...... 310-20-2 No hydraulic pressure ...... 310-25-1 Noise or squeal ...... 310-25-2 STEERING Difficult, intermittent, slow, or HYDRAULIC SYSTEM no power steering...... 310-25-2 Brakes ...... 310-25-4 Frequent synchronization ...... 310-25-3 Hydraulic pump ...... 310-25-1 Front wheels forced to turn right Remote hydraulic cylinders ..... 310-25-8 faster than steering wheel is Rockshaft and 3-point hitch ..... 310-25-5 turned ...... 310-25-3 Steering ...... 310-25-2 Front wheels will not turn 120 degrees or will turn shorter in REMOTE HYDRAULIC CYLINDERS one direction ...... 310-25-3 Control lever does not return to Steering wander, flutter, and neutral ...... 310-25-9 excessive steering wheel Control lever does not stay in fast backlash ...... 310-25-3 operating position ...... 310-25-10 Operates slowly ...... 310-25-10 TRANSMISSION (POWER SHIFT) Settles under load ...... 310-25-9 See Group 10 of Section 130 Will not extend ...... 310-25-8 Will not retract ...... 310-25-8 TRANSMISSION (SYNCRO-RANGE) Excessive gear clash when ROCKSHAFT AND 3-POINT HITCH shifting ...... 310-10-8 Bypass of oil causing heating of Excessive noise ...... 310-10-8 transmission-hydraulic oil .... 310-25-7 Hard to shift ...... 310-10-8

SM-2039 (4-64) ~ Engine and Tractors, 4000 Series- Transmission Trouble Shooting 310-10-1

ENGIN AN TRANSMISSIO

Lack of Power

Section-Group Reference Possible Cause Possible Remedy Spark-ign ition Diesel Air cleaner dirty or obstructed. Clean cup and check filtering ele- 80-45 90-35 ment in body for dirt.

Obstruction in fuel line (frosted on Remove fuel line and check flow 80-10 90-10 LP-Gas engines). from tank. 80-25

Governor binds. Relieve bind. 80-10 90-15

Dirt and oil restricting air intake Clean air cleaner and hoses. Also passage. clean air cleaner intake pipe, precleaner, and oil trap. 80-45 90-35

Wrong type of fuel. Use correct grade of fuel. 80-5 90-5

Valve failure. Repair as necessary. 50-15 50-15

Incorrect valve clearance. Adjust clearance. 50-15 50-15

Low engine speed. Check and adjust. 40-10 40-10

Crankcase oil too heavy. Change to proper viscosity of oil. 30-10 30-10

Poor compression. Check engine for leaky valves and worn or stuck piston rings. Re- place or recondition as necessary. 40-10 40-10

Improper hitching or belting to Adjust as required. equipment.

Operating in a gear too high for Advise operator to operate in load. lower gear.

Incorrect engine timing. Time injection pump, pump advance, or distributor correctly. 190-10 90-15

Carburetor ""4LUUU'C7" Clean and carburetor. 80-15 80-20

Carburetor too rich Adjust load needle. (engine smokes under load).

Fuel filter or clogged. Replace clean strainer. 80-10 90-10 80-30

SM-2039 (4-64) ® Tractors, 4000 Series- Electrical System Trouble Shooting 310-20-1 Group 20 ELECTRICAL SYSTEM BATTERY Low Battery Output Sect ion-Group Possible Cause Possible Remedy Reference High resistance in circuit. Clean and tighten connections or 190-5 replace faulty wiring.

Idling engine for prolonged periods. Advise operator to increase speed.

Low electrolyte level. Add distilled water to bottom of 190-30 filler neck.

Low specific gravity. Charge battery. 190-30

Faulty generator regulator. Repair or replace regulator. 190-20

Defective generator. Repair or replace as necessary. 190-15

Right-hand battery discharged. Check for moisture grounding starter 190-15 lower brush or field windings of 190-25 starter or generator.

Battery Uses Too Much Water

Faulty generator regulator setting. Reset generator regulator. 190-20

Cracked battery case. Install new battery. 190-30 GENERATOR Noisy Generator

Generator brushes not seated. Seat brushes with a brush seating 190-15 stone.

Commutator needs turning. Turn and undercut commutator. 190-15

Defective bearings. Replace bearings. 190-15

Loose mounting or drive pulley. Tighten. 190-15

Generator pulley not aligned with Move generator until pulleys are 190-15 crankshaft pulley. in line.

Excessive Generator Output

Faulty generator regulator. Service or replace. 190-20

Grounded generator "F" terminal or Install new terminal insulator 190-15 grounded wire from "F" terminal bushings or wire or both. (Spark-ignition only).

SM-2039 INDEX

A Page Page Accessory system, electrical. . . .. 190-35-1 Charging circuit...... 40-10-20 Adjustable tread front axle. 210-5-1, 210-10-4 Charging circuit ...... 40-10-22 Adjusting head lamps ...... 190-35-1 Cigarette lighter ...... 190-35-3 Air cleaner, diesel...... 40-10-5,90-35-1 Cleaning fuel tank...... 80-10-2 Air cleaner, spark ignition.. 40-10-5, 80-45-1 Cleaning the cooling system ...... 70-5-2 Armature, generator...... • . . .. 190-15-2 Clutch adjustment, Syncro-Range Armature tests, generator...... 190-15-2 transmission...... 40-15-3, 100-10-8 Armature tests, starter...... 190-25-6 Clutch controls, Syncro-Range Anti-freeze...... 70-5-2 transmission...... 100-10-2 Axles, front...... 210-5-1 Clutch, engine disconnect...... 110-5-1 Axles, rear...... • ...... 150-10-1 Clutch pack, Power Shift transmission...... 130-20-1 B Clutch pedal free travel...... 40-15-3 Clutch, PTO, Syncro-Range Ballast. . • ...... •. 220-15-1 transmission ...... 100-5-3 Basic engine...... 50-5-1 Clutch shafts, Syncro-Range Batteries ...... 190-30-1 transmission ...... 100-10-1 Bearings, main ...... 50-25-1 Clutch, starter ...... 190-25-7 Belt, generator ...... 70-10-2 Clutch, Syncro-Range transmission. 100-5-1 Belt pulley...... 160-5-1, 160-15-1 Coil, ignition ...... 190-5-12 Bleeding diesel fuel Cold weather starting ...... 10-10-3 system...... 40-10-16, 90-10-4 Compression test...... 40-10-8 Bleeding the brakes ...... 260-15-2 Condenser, ignition...... 190-5-12 Bleeding the power steering Connecting rods ...... 50-20-2 system • ; ...... 250-10-14 Controls, operating...... 10-10-6 Brake cylinders, shoes, and Controls, starting...... 10-10-1 disks...... 260-15-1 Control valve, differential lock ... . 140-15-6 Brake operating valves...... 260-10-1 Control valve, Power Shift Brakes, manual...... • ...... 260-5-4 transmission ...... 130-15-7. Brakes, power...... 260-5-1 Converter, LP-Gas...... 80-35-1 Brake valves...... 260-10-1 Cooler, diesel engine oil ...... 60-15-1 Breakaway couplers. . . .. 290-5-1, 290-10-1 Cooler, hydrauliC oil...... 230-10-1 Brushes, generator...... 190-15-2 Cooling system...... 40-10-21,70-5-1 Brushes, starter...... 190-25-5 Countershaft, Syncro-Range transmission...... 120-15-1 c Couplers, breakaway ..... 290-5-1,290-10-1 Cowl ...... 180-5-1 Calcium chloride wheel weight ... . 220-15-2 Crankcase oil heater...... 10-10-4 Camshaft ...... 50-30-1 Crankcase ventilator pump...... 50-35-1 Capacities ...... 10-15-2 Crankshaft ...... 50-25-1 Carburetor, gasoline (Marvel CUrrent test, regulator...... 190-5-7 Schebler) ...... 80-15-1 Cylinder block...... 50-20-1 Carburetor, gasoline (Zenith) .... . 80-20-1 Cylinder head ...... 50-15-1 Carburetor, LP-Gas ...... 80-40-1 Cylinder liners ...... 50-20-1 Carrier, planet pinion. • ...... 150-10-3 Cylinders, brake...... 260-15-1 Center link, 3-point hitch...... 270-25-1 Cylinders, remote...... 290-5-1, 290-15-1 Centrifugal advance, distributor .. . 190-10-4

SM-2039 (Apr-57) Litho in U.S.A. Tractors, 4000 Series- 2 Index

INDEX - Continued

D Page Page Dash ...... 180-5-1 Filter, fuel ...... 90-10-1 Deluxe seat...... • ...... 200-10-1 Filter, hydraulic oil ...... 230-10-1 Depth control. . . . . • . . .. 230-5-5, 270-5-1 Final drive system, Hi- Crop .... . 150-15-1 Description, tractor...... 10-5-1 Final drive system Row- Crop Diesel fuel system...... 40-10-15, 90-5-1 and Standard...... 150-5-1 Diesel fuel system, bleeding of. . .. 90-10-4 Fixed-tread front axle. . .. 210-5-1, 210-10-4 Differential...... 140-5-1, 140-10-1 Flywheel...... 50-25-1, 110-15-2 Differential lock...... 140-5-3, 140-15-1 Foot throttle...... 10-10-8 Difficulties, Index to...... 310-5-1 Front axle equipment...... 210-5-1 Dimensions, tractor...... 10-15-6 Front axle service...... 210-10-1 Disks, brake...... • . . .. 260-15-1 Front end weights...... 220-15-2 Distributor ...... 40-10-9, 190-10-2 Front wheels ...... '...... 220-5-1 Distributor points...... 190-5-11 Fuel filter...... 90-10-1 Distributor tests ...... 190-10-3 Fuel gauge...... 190-35-4 Distributor timing ...... 190-10-9 Fuel gauge, LP-Gas ...... 80-25-3 Draft links, 3-point hitch...... 270-25-1 Fuel inj ection pump ...... 90-15-1 Drawbar, 4010 Hi-Crop...... 300-5-4 Fuel nozzles. . . .. 90-20-1,90-25-1,90-30-1 Drawbar, Row-Crop and Standard.. 300-5-1 Fuel pump, diesel...... 90-10-1 Drive shafts, Syncro-Range Fuel pump, gasoline...... 80-10-1 transmission ...... 120-15-1 Fuel selection...... 90-5-4 Dry-charged batteries ...... 190-30-2 Fuel strainer, LP-Gas ...... 80-30-1 Dynamometer tests ...... 40-10-21 Fuel system, diesel ...... 90-5-1 Fuel system, ~asoline...... 80-5-1 E Fuel tank, diesel ...... 90-10-1 Fuel tank, gasoline...... 80-10-1 Electrical system...... 190-5-1 Fuel tank, LP-Gas ...... 80-25-1 Electrical tests on tractor...... 190-5-1 Electrolyte level, battery...... 190-30-2 G Engine, basic...... 50-5-1 Engine break-in...... 10-10-5 Gasoline carburetors ..... 80-15-1, 80-20-1 Engine disconnect clutch. .. 40-15-4, 110-5-1 Gasoline fuel system...... 40-10-10, 80-5-1 Engine installation. . . . • ...... 50-10-8 Gasoline tank...... 80-10-1 Engine lubrication system ...... 60-5-1 Gauge, fuel...... 190-35-4 Engine oil cooler...... 60-15-1 Gauge, LP-Gas fuel ...... 80-25-3 Engine oil filter...... 60-20-1 Gears, Syncro-Range Engine oil pressure ...... 40-10-21 transmission ...... 120-15-1 Engine oils ..... ; ...... 30-5-1 Gear train, Power Shift Engine removal...... 50-10-1 transmission ...... 130-20-20 Engine specifications . . . .. 10-15-1,20-5-1 Generator...... 190-15-1 Engine sp&eds ...... 10-10-8, 10-15-1 Generator belt...... 70-10-2 Engine tune-up...... 40-5-1, 40-10-1 Generator output test...... 190-5-5 Generator, polarizing...... 190-15 ... 4 F Generator regulator...... 190-20-1 Generator tests...... 190-5-4 Fan assembly ...... 70-10-1 Governor ...... 50-35-1, 90-15-1 Fan belt adjustment ...... 70-10-2 Grille ...... , 180-5-1 Fenders ...... 180-10-1 Ground speeds...... 10-15-3 Field coil tests, generator...... 190-15-2 Ground wire...... 190-30-3, 190-35-2 Field coil tests, starter...... 190-25-6 Guides, valve...... 50-15-1 Filter, engine oil ...... 60-20-1

SM-2039 (Apr-67) Litho in U.S.A. Tractors, 4000 Series- Index 3

INDEX - Continued

H Page Page Hand throttle...... 10-10-8 LP-Gas fuel tank ...... 80-25-1 Harnesses, wiring...... 190-40-1 LP-Gas withdrawal valves ...... 80-25-1 Hi-Crop final drive ...... , .. 150-15-1 Lubrication ...... 30-5-1 Hitch, three-point...... 270-5-1, 270-25-1 Lubrication system, engine ...... 60-5-1 Hood...... 180-5-1 Horn ...... , 190-35-5 Horsepower...... 10-15-1 Hydraulic oil...... 230-5-5 Main bearing...... 50-25-1 Hydraulic pumps ..... " 240-5-1, 240-10-1 Main hydraulic pump ...... 240-15-1 Hydraulic pump shut-off...... 10-10-4 Manifold vacuum test ...... 40-10-6 Hydraulic reservoir...... 230-10-1 Manometer test ...... 40-10-6 Hydraulic system...... 230-5-1 Manual brakes ...... 260-5-4 Hydraulic system tests...... 230-15-1 Manual bypass valve ...... 230-10-3 Marvel-Schebler carburetor...... 80-15-1

N Ignition coil...... 190-5-12 Ignition system ...... 190-10-1 Nozzles, injection ...... , 90-20-1 Ignition system tests...... 190-5-10 Nozzles, injection (Roosa-Master, Indicator lamps ...... 190-35-3 9.5-mm) ...... 90-25-1 Inflation chart, tire...... 30-10-9 Nozzles, injection (Scintilla, 9.5- Injection nozzles ...... 90-20-1 mm) ...... 90-30-1 Injection nozzles (9.5 mm). 90-25-1,90-30-1 Injection pump...... 90-15-1 o Injection pump, timing of...... 40-10-17 Inspection, pre-starting...... 10-10-1 Oil cooler...... 230-5-2, 230-10-3 Inspection, visual...... 40-5-1 Oil cooler bypass valve...... 230-10-4 Instruments...... 190-35-1 Oil cooler, diesel engine...... 60-15-1 Oil cooler, hydraulic...... 230-10-1 J Oil filter, engine ...... 60-20-1 Oil filter, hydraulic ...... 230-10-1 Joining the tractor ...... 100-15-8, 120-10-7 Oil filter relief valve ...... 230-10-2 130-20-23 Oil pressure adjustment ...... 60-20-2 Oil pressure regulating valve, L Power Shift transmission...... 130-15-2 Oil pump, engine ...... 60-10-1 Lamps...... 190-35-1 Operating controls...... 10-10-6 Lamps, indicator...... 190-35-3 Operating the tractor . . . .. 10-10-1,10-10-7 Lift links, 3-point hitch...... 270-25-1 Overrunning clutch, starter...... 190-25-7 Lighter, cigarette...... 190-35-3 Lighting system...... 190-35-1 p Liquid wheel weights...... 220-15-1 Load-and-depth control. . .. 230-5-5, 270-5-1 Parking the tractor...... 10-10-10 Load control...... 230-5-5, 270-5-1 Pedal valve, Power Shift Trans- Load control arm...... 270-20-1 mission...... 130-15-2 Load control shaft ...... 270-20-1 Periodic services...... 30-5-1, 30-10-1 Lock, Differential...... 140-5-3, 140-15-1 Pistons...... 50-20-1 LP-Gas carburetor...... 80-40-1 Planetary drive system...... 150-5-1 LP-Gas converter ...... 80-35-1 Planetary, final drive...... 150-5-1 LP-Gas fuel strainer ...... 80-30-1 Planetary pack, Power Shift LP-Gas fuel system ...... 40-10-10, 80-5-3 transmission ...... 130-20-10 Platform...... 180-10-1 SM-2039 (Apr-67) Litho in U.S.A. Tractors, 4000 Series- 4 Index

INDEX - Continued

p Page Page Plugs, spark. .. 40-10-9, 190-5-11, 190-10-9 Remote cylinders. 230-5-3, 290-5-1, 290-15-1 Points, distributor...... • . . . .. 190-5-11 Remote cylinder selective Points, regulator. . . . • . . • . . . .. 190-20-2 control valve...... 2BO-5-1, 2BO-10-1 Polarizing the generator...... 190-15-4 Repairing fuel tank...... BO-1O-2 Power brakes...... • 230-5-3, 260-5-1 Reservoir, hydraulic oil ...... •. 230-10-1 Power brake operation .... 10-10-12,260-5-1 Resistor wire, ignition. .. 190-5-10,190-10-1 Power Shift PTO ...... • . . . .. 170-5-1 Rockshaft ...... • . . .. 230-5-4, 270-5-1 Power Shift transmission...... 130-5-1 Rockshaft, front...... 270-5-3 Power Shift transmission control Rockshaft housing assembly...... 270-10-1 system...... 130-15-1 Rockshaft operation ...... 10-10-12,270-5-4 Power Shift transmission, Rockshaft valve assembly ...... 270-15-1 difficulties...... 130-10-3 Roll-O-Matic...... 210-5-2, 210-10-1 Power Steering. . . • . . .. 230-5-2, 250-5-1 Power take-off, Power Shift...... 170-5-1 s Power take-off, Syncro-Range . . .. 160-5-1 Pressure control valve...... 230-10-6 Seats ..,...... 200-5-1, 200-10-1 Pre-starting inspection...... 10-10-2 Selective control valves ... , 230-5-3, 2BO-5-1 PTO clutch, Syncro-Range Separating the transmission ...... 100-5-3 tractor ..... 100-15-1, 120-10-1, 130-20-1 PTO, Power Shift...... 170-5-1 Shafts, Syncro-Range transmission. 120-15-1 PTO, Power Shift, adjustment. . . .. 170-10-6 Sheet metal...... 1BO- 5-1 PTO, Power Shift, testing...... 170-10-6 Shift adjustment, Power Shift Pulley, belt...... 160-5-1, 160-15-1 transmission ...... , ...... 130-10-2 Pump, crankcase ventilator...... 50-35-1 Shifter controls, Syncro-Range Pump, engine oil ...... 60-10-1 transmission ...... 120-10-B

Pump, fuel...... BO-10-1, 90-10-1 Shifters, Syncro-Range transmission 120-10-1 I Pump, hydraulic...... 240-5-1, 240-10-1 Shifting transmission ...... 10-10-9 Pump, injection...... 90-15-1 Shipping weights...... 10-15-6 Pump, main hydraulic...... 240-15-1 Shoes, brake...... 260-15-1 Pump, transmission, Power Shift.. 240-10-1 Single front wheel...... 220-5-4 Pump, transmission, Syncro-Range. 240-5-1 Solenoid switch, starter...... 190-25-5 Pump, water...... • . . .. 70-15-1 Spark plugs ..... 40-10-9, 190-5-11, 190-10-9 Special tools. • ...... 320-5-1 Q SpeCifications, detailed...... 20-5-1 Specifications, general ...... 10-15-1 Quick check for starter. • . . . . • .. 190-5-B SpeCific gravity, battery ...... 190-30-1 Quik-coupler...... •. 270-5-1, 270-25-1 Speeds, engine...... 10-1O-B, 10-15-1 Speeds, tractor ...... 10-15-3 R Starter clutch ...... 190-25-7 Starters...... 190-25-1 Radiator ...... 70-10-1 Starter switch...... 190-5-8 Radiator cap ...... 70-10-1 Starter tests...... 190-5-8, 190-25-1 Rear axles ...... 150-10-1 Starting circuit ...... 40-10-23, 190-5-8 Rear wheels ...... 220-10-1 Starting controls ...... 10-10-1 Reduction gear train, Power Shift Starting fluid...... 10-10-3 transmission ...... 130-20-20 Starting the engine...... 10-10-2 Regular seat ...... 200-5-1 Steering motor...... 250-15-1 Regulator, generator...... 190-20-1 Steering valve...... 250-10-1 Regulator points ...... 190-20-2 Stopping the engine...... 10-10-5 Regulator tests ...... 190-5-6 Strainer, LP-Gas...... BO-30-1 Remote cylinder operation ...... 10-10-13

SM-2039 (Apr-67) Litho in U.S.A. Tractors, 4000 Series- Index 5

INDEX - Continued s Page Page Surge pressure relief valve ...... 230-10-2 Transmission pump ...... 230-5-2 Switch tests ...... 190-10-1 Transmission pump, Power Shift. .. 240-10-1 Syncro-Range power Transmission pump, Syncro-Range . 240-5-1 take-off...... 160-5-1, 160-10-1, 160-15-1 Transmission shifting...... 10-10-9 Syncro-Range transmission...... 120-5-1 Transmission, Syncro-Range . . . .. 120-5-1 Tread adjustments...... 10-15-5 T Trouble shooting...... 130-10-3,310-5-1 Tune-up, engine...... 40-10-1 Tank, fuel, diesel...... 90-10-1 Tank, gasoline...... 80-10-1 v Tank, LP-Gas ...... 80-25-1 Testing for grounds ...... 190-5-12 Vacuum test, manifold...... 40-10-6 Testing for open circuits...... 190-5-12 Valve clearance ...... 40-10-7 Testing generator charging circuit. 190-5-4 Valve, differential lock control ... . 140-15-6 Testing the electrical system. . . .. 190-5-1 Valve guides ...... 50-15-1 Testing the hydraulic system. . . .. 230-15-1 Valve, manual bypass ...... 230-10-3 Testing the ignition circuit...... 190-5-10 Valve, rockshaft...... 270-15-1 Testing the starter...... 190-25-1 Valves, brake ...... 260-10-1 Testing the starter circuit...... 190-5-8 Valve, selective control...... 280-10-1 Thermostats ...... : 70-15-5 Valves, engine ...... 50-15-3 Three-point hitch...... 270-5-1, 270-25-1 Valves, hydraulic ...... 230-10-1 Throttle control linkage... 40-10-12, 40-10:"16 Valve, steering ...... 250-10-1 Timing, engine (camshaft) ...... 50-30-2 Valves, withdrawal, LP-Gas ...... 80-25-2 Timing injection pump...... 40-10-15 Ventilator pump ...... 50-35-1 Timing the distributor...... 40-10-10 Voltage test, regulator ...... 190-5-7 Tire inflation chart...... 30-10-9 Tires...... 10-15-5 w Tires and weights...... 200-15-1 Tire sizes...... 230-15-2 Warm-up...... 10-10-7 Toe-in adjustment ...... 210-10-8 Water manifold...... 70-15-5 Tools, special ...... 320-5-1 Water pump...... 70-15-1 Tractor adjustment...... 40-5-1, 40-15-1 Weights ...... 220-15-1 Tractor operation...... 10-10-1,10-10-7 Wheels, tires and weights ...... 220-5-1 Tractor separation ...... 100-15-1,120-10-1 Wide-swing drawbar...... 300-5-1 130-20-1 Wide tread front axle. . .. 210-5-1, 210-10-4 Transmission filter...... 230-10-1 Wiring diagrams ...... 190-40-1 Transmission, Power Shift ...... 130-5-1 Withdrawal valves, LP-Gas ...... 80-25-1 Transmission, Power Shift, Wiring tests ...... 190-5-6 control system ...... •... 130-15-1 Transmission, Power Shift, z difficulties...... 130-10-3 Transmission, Power Shift, testing. 130-10-1 Zenith carburetor...... 80-20-1

SM-2039 (May-66) Litho in U.S.A.