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Reduce Unwanted Sheet Marking

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Reduce Unwanted Sheet Marking MARK-FREE SOLUTIONS FOR BENDING REDUCE UNWANTED SHEET MARKING Wilson Tool International offers numerous solutions to help press brake operators reduce or eliminate sheet marking during bending operations. Urethane dies, holders, pads and drapes form a protective barrier that impedes the metal-on-metal scraping that often happens during bending. The protective fabric drape is a lightweight and flexible alternative to urethane that also provides a barrier to prevent scratching. V-series dies use a rotating action that causes much less friction than typical V dies, resulting in reduced part marking. Urethane products available from Wilson Tool include: • Urethane Dies These dies greatly reduce and, in some cases, completely eliminate sheet marking on the press brake. They are available in the most common profiles from the American and European tool style collections. • Urethane Holders and Pads Wilson Tool’s urethane holders are manufactured from 6061-T6 aluminum and hold a pad of urethane for mark free and radius bending. Two pad hardness options are available: Blue/90A is most commonly used and Red/80A helps reduce tonnage in the application by approximately 20%. • Pr otective Coverings Urethane drapes provide a protective layer across the top of your standard dies to virtually eliminate sheet marking. Our standard roll of urethane is offered in two thicknesses (.015" and .030") to fit your application. Our high density urethane offering is .022" thick, lasting significantly longer than standard urethane. URETHANE DRAPES CAT. NO. DESCRIPTION DIMENSIONS COLOR 42530 Standard .015" [.4mm] x 6" [152mm] White 42531 Standard .03" [.8mm] x 6" [152mm] White 42532 High Density .022" [.6mm] x 6" [152mm] Blue See the back page for Wilson Tool’s easy to use Protective Fabric Drape option. Wilson Tool International | wilsontool.com | 800-445-4518 URETHANE DIES 90o / 85º AMERICAN STYLE DIE CAT. NO. ANGLE V H W LENGTHS A 90o A V 50031u .25" 1.75" 1.25" 50032u .37" 1.75" 1.25" 50033u .50" 1.75" 1.25" H 50034u 90° .62" 1.75" 1.75" H 50035u .75" 1.75" 1.75" 50036u .87" 1.87" 1.75" 48" 50037u 1.0" 1.87" 1.75" 96" 50018u 85° 2.0" 2.25" 3.00" 50020u .25" 1.75" 1.25" .62” .62” 50021u .37" 1.75" 1.25" 30° .50” .50” 50022u .50" 1.75" 1.25" 50023u .62" 1.87" 1.75" W W 90o / 88º 30o V1 V2 V1 V2 When selecting a V-opening, a minimum of 10x material thickness should be chosen when working with mild steel H H with a tensile strength of .512” .512” .512” .512” 60,000 PSI. All dies have standard European die slots: 15.05mm [.61"] wide x W W 6.5mm [.26"] deep. EUROPEAN STYLE QUICK CHANGE 2V DIE LENGTHS CAT. NO. ANGLE V1 V2 H W S L 4201UE 6mm [.24"] 10mm [.39"] 50mm [1.96"] 90° 42002UE 8mm [.32"] 12mm [.47"] 50mm [1.96"] 42004UE 14mm [.55"] 18mm [.71"] 46mm [1.81"] 60mm [2.36"] 415mm 835mm 42005UE 88° 12mm [.47"] 20mm [.79"] 60mm [2.36"] [16.3"] [32.8"] 42006UE 16mm [.63"] 25mm [.98"] 60mm [2.36"] 42021UE 30° 8mm [.32"] 12mm [.47"] 50mm [1.96"] 60mm [2.36"] Wilson Tool International | wilsontool.com | 800-445-4518 URETHANE HOLDERS AND PADS 1.181” [ 30 mm] 3.150” 1.181” [ 80mm ] 1.181”1.181” [ 30 mm] 3.150” [ 30 mm][ 30 mm] 3.150”3.150” .984” [ 80mm ] [25mm] [ 80mm[ 80mm ] ] 1.181” [30mm] 1.693” .984” .984”.984” 1.181” [25mm] 1.181”1.181” [25mm][43mm][25mm] [30mm] 1.693” 3.268” [30mm][30mm] 1.693”1.693” [43mm] [83mm] [43mm][43mm] 3.268” 3.268”3.268” 2.362” [83mm] [83mm][83mm] [60mm] 2.362” 2.362”2.362” [60mm] [60mm][60mm] CAT. NO. DESCRIPTION 2.362” [60mm] 2.362” 42501 Urethane Holder L & S 2.362”2.362” [60mm] 4.724” [60mm][60mm] [120mm] 42511 Urethane Pad 80A/Red 4.724” 4.724”4.724” [120mm] 42521 Urethane Pad 90A/Blue [120mm][120mm] CAT. NO. DESCRIPTION 42503 Urethane Holder L & S Note: All urethane die holders are machined from 6061-T6 42513 Urethane Pad 80A/Red aluminum. Urethane holders may require die holder #43040. 42523 Urethane Pad 90A/Blue Check height against machine stroke prior to ordering. 1.969” 4.331 [ 50mm1.969” ] 1.969”1.969” [ 1104.331 ] [ 50mm ] 4.3314.331 [ 50mm[ 50mm ] ] [ 110 ] [ 110[ ] 110 ] 1.969” [50mm]1.969” 1.772” 1.969”1.969” [50mm] [45mm]1.772” [50mm][50mm] 1.772”1.772” [45mm] [45mm][45mm] 3.937” 4.252” [100mm]3.937” 3.937”3.937” [108mm]4.252” [100mm] 4.252”4.252” [100mm][100mm] [108mm] [108mm][108mm] 2.362” 2.362” 2.362”2.362” [60mm] [60mm] 2.362” [60mm][60mm] 3.583” 2.362” 2.362”2.362” [60mm] [91mm]3.583” [60mm] 3.583”3.583” [60mm][60mm] [91mm] 5.906” [91mm][91mm] 5.906” 5.906”5.906” [150mm] [150mm] [150mm][150mm] CAT. NO. DESCRIPTION CAT. NO. DESCRIPTION 42502 Urethane Holder L & S 42504 Urethane Holder L & S 42512 Urethane Pad 80A/Red 42514 Urethane Pad 80A/Red 42522 Urethane Pad 90A/Blue 42524 Urethane Pad 90A/Blue Wilson Tool International | wilsontool.com | 800-445-4518 V-SERIES DIES Wilson Tool International’s V-Series press brake dies incorporate rotating inserts to decrease friction and to enable better performance on tough-to-bend applications with holes and cut outs close to the bend line. The Wilson V-Series is available for virtually all major styles of press brake tooling. Reduced Friction Wilson Tool V-Series dies include built-in blades that rotate so there is minimal lateral movement between the sheet and the die. This reduction in movement decreases the friction between the die and the sheet which helps to minimize sheet marking. PROTECTIVE FABRIC DRAPE PROTECTIVE FABRIC DRAPE CAT. NO. DESCRIPTION Long-life, Coated Fabric 55335 12.5m [41'] length x 120mm [4.7"] width This fabric drape forms a protective barrier between the sheet metal and the die shoulders during the 55337 12.5m [41'] length x 240mm [9.5"] width bending process. 987041 3/8" x 1/2" Cylinder Magnet • Durable — highly resistant to fraying, cutting and splitting, ensuring many hours of mark-free parts. • Requires less frequent repositioning than other traditional methods. • Bending angle consistency — because of its reduced thickness and resistance to degrading, the repeatability of the bend angle remains consistent. • Ease of use — being only 0.3mm [.012"] thick, the fabric is easy to position on the die and requires no complicated holding fixtures. For more information, visit wilsontool.com, call our tooling technicians at 800-445-4518 or contact your Sales Engineer. © 2018 Wilson Tool International. All rights reserved. B314F (4.2018) Wilson Tool International | wilsontool.com | 800-445-4518.
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