www.metsopaper.com Fax +35820482181 Tel. +35820482180 FI-04400 JÄRVENPÄÄ Wärtsilänkatu 100 Metso Paper,Inc. Fax +35820482151 Tel. +35820482150 FI-40101 JYVÄSKYLÄ PO Box587 Metso Paper,Inc.
Imageneering 12/2004 Printed in Tampere, Finland December 16, 2004 / 5000 Product names in this brochure are all trademarks of Metso Paper, Inc. for cost-efficientcontainerboard The
concepts Containerboard technology Containerboard 2 3 Containerboard: Producemore withless Palm Wörth PM 6: How to build, modernize or tune up your • Products: Testliner and containerboard process to best meet your corrugating medium and your customers’ needs? How to • Capacity; 600,000 tpy achieve better cost-efficiency? How to • Max operating speed 1,500 m/min shorten your investment’s payback time? • Wire width: 11,000 mm And how to ensure your share of the • Basis weight: 60-150 g/m2 growing containerboard market? • Furnish: 100% recycled fiber Metso Paper, with its wide scope of solutions covering all stages of the papermaking process from pulping to roll storage, provides you with the right answers.
Palm Wörth PM 6: Optimal quality from the world’s largest boardmaking line
The future of containerboard grades – Your needs guide us Papierfabrik Palm’s Wörth mill in “Our customers have been extremely linerboard and corrugating medium – Dr. Wolfgang Palm, Germany started up the world’s largest satisfied with the outstanding quality looks good. In addition to growth in Metso Paper understands the needs of CEO of Papierfabrik Palm testliner and corrugating medium and the performance of the lightweight overall consumption, new products are boardmakers. Since containerboard production line in October 2002. The line corrugating medium and testliner as emerging. For example, thin microflute- processes differ in terms of raw was supplied by Metso Paper. well,” says Dr. Wolfgang Palm, CEO of based corrugated board is advancing materials, end product quality, Papierfabrik Palm. strongly in consumer packaging, the production capacities, as well as The PM 6 line utilizes OptiConcept traditional cartonboard territory. technology, flexible solutions are a technology. The quality of the liner and Papierfabrik Palm and Metso Paper have Containerboard is also increasingly must. For example, instead of increasing fluting has been excellent from the broadened their already strong co- used in point-of-sale and display speed to boost production, another beginning. operation to improve the efficiency of applications. alternative is to increase machine width. the PM 6 line, which is close to 90% Metso Paper is the only supplier able already. Together they are going through These new opportunities present new to deliver board machines up to the entire process to optimize production challenges. For example, machine 12 meters in width. performance. The experience and knowl- speeds need to be increased to edge already gained by both companies economically produce lighter weight We are committed to delivering will continue to grow and contribute grades. Quality must be improved to optimum solutions that meet your to further improvement of the line meet growing printing and packaging needs to the fullest. performance. requirements. Runnability problems that are often caused by the use of lower grade furnish must be solved. Additionally, more stringent environ- mental regulations require attention. 2 3 Containerboard: Producemore withless Palm Wörth PM 6: How to build, modernize or tune up your • Products: Testliner and containerboard process to best meet your corrugating medium and your customers’ needs? How to • Capacity; 600,000 tpy achieve better cost-efficiency? How to • Max operating speed 1,500 m/min shorten your investment’s payback time? • Wire width: 11,000 mm And how to ensure your share of the • Basis weight: 60-150 g/m2 growing containerboard market? • Furnish: 100% recycled fiber Metso Paper, with its wide scope of solutions covering all stages of the papermaking process from pulping to roll storage, provides you with the right answers.
Palm Wörth PM 6: Optimal quality from the world’s largest boardmaking line
The future of containerboard grades – Your needs guide us Papierfabrik Palm’s Wörth mill in “Our customers have been extremely linerboard and corrugating medium – Dr. Wolfgang Palm, Germany started up the world’s largest satisfied with the outstanding quality looks good. In addition to growth in Metso Paper understands the needs of CEO of Papierfabrik Palm testliner and corrugating medium and the performance of the lightweight overall consumption, new products are boardmakers. Since containerboard production line in October 2002. The line corrugating medium and testliner as emerging. For example, thin microflute- processes differ in terms of raw was supplied by Metso Paper. well,” says Dr. Wolfgang Palm, CEO of based corrugated board is advancing materials, end product quality, Papierfabrik Palm. strongly in consumer packaging, the production capacities, as well as The PM 6 line utilizes OptiConcept traditional cartonboard territory. technology, flexible solutions are a technology. The quality of the liner and Papierfabrik Palm and Metso Paper have Containerboard is also increasingly must. For example, instead of increasing fluting has been excellent from the broadened their already strong co- used in point-of-sale and display speed to boost production, another beginning. operation to improve the efficiency of applications. alternative is to increase machine width. the PM 6 line, which is close to 90% Metso Paper is the only supplier able already. Together they are going through These new opportunities present new to deliver board machines up to the entire process to optimize production challenges. For example, machine 12 meters in width. performance. The experience and knowl- speeds need to be increased to edge already gained by both companies economically produce lighter weight We are committed to delivering will continue to grow and contribute grades. Quality must be improved to optimum solutions that meet your to further improvement of the line meet growing printing and packaging needs to the fullest. performance. requirements. Runnability problems that are often caused by the use of lower grade furnish must be solved. Additionally, more stringent environ- mental regulations require attention. 4 5
Nine Dragons PM 3: • Product: Testliner and white-top grades • Capacity: 1,100 tpd • Design speed: 1,150 m/min Layers of • Wire width: 5,950 mm • Basis weight: 100-250 g/m2 expertise • Furnish: 100% recycled OCC at your disposal
Over half of the board made in the world is manufactured with machines SAICA 1: originating from Metso Paper. The list of New OCC plant company names behind them is boosts capacity impressive: Valmet, Beloit, Carcano, and quality Ahlstrom, KMW, and Tampella. And the people behind them are highly experienced and dedicated to board- The SAICA 1 mill in Zaragoza, Spain, Mr. Liu Wen Wen, making. operates a new 1,200 tpd OCC plant that Vice General Manager and started up in May 2004. Metso Paper Senior Engineer of delivered the continuous pulping, coarse Nine Dragons screening, fractionation and fine screen- ing systems, as well as the erection, super- vision, start-up and training services. The pulp goes to PM 7 that produces liner and fluting in the basis weight range of 2 105-175 g/m . Nine Dragons PM 3: “Metso’s work was perfect regarding the Running at erection of the line. Everything took place world class speed – on time, and the start-up was very 1,130 m/min Whether you plan to build a new When selecting raw materials and Mr. Federico Asensio, smooth and fast. We no longer have any containerboard production line, rebuild boardmaking processes for specific end Mill Director, SAICA 1 paper machine shutdowns caused by your existing line, improve your process, products, turn to our Technology lack of stock. PM 7 makes less reject, and Dong Guan Nine Dragons Paper Industries or whether you need help with service Centers and pilot facilities for the liner and fluting appearance has Co., Ltd is a leading producer of container- operations, our full scope offering professional services. improved since the earlier dirt spots have board in China. The company’s 5.9 m covers them all. Through strong SAICA 1 OCC plant: disappeared,” says Mill Director Federico wide PM 3, supplied by Metso Paper and integration with Metso Paper’s other Always within your reach • Continuous pulping, coarse Asensio. started up in 2002, represents the latest technology areas such as mechanical screening, fractionation and fine technology available. It is also one of the pulping, automation and service, we Through a global sales and customer screening systems supplied by “We are very satisfied with the total pro- fastest foudrinier machines in the world, can provide you with a seamlessly service network of 3,000 experts in over Metso Paper duction capacity and the pulp quality running at 1,130 m/min. Its three-ply form- functioning production line all the way 40 locations, Metso Paper provides you • Product: Pulp for liner and fluting of the new plant. I am personally very ing section makes it possible to produce from the recycling plant to finished rolls. with support whenever you need it. production happy about the way we are working higher quality testliner and white-top This means that you get expert services • Capacity: 1,200 tpd with Metso. They recognize our long grades out of lower quality fiber. Innovations for a better process close to you – effortlessly and • Raw material: 100% recovered experience in OCC lines and are very open effectively. paper to our recommendations.” Since many of the corrugated boxes made Metso Paper is renown for its high from the Nine Dragons liner carry exports “Metso has shown willingness to do any- technology and in-depth process from China around the world, they have thing necessary to optimize the know-how. Our R&D achievements in to feature extreme durability. Also, many performance of the plant. boardmaking include, for example, of the boxes will be printed, placing greater The cooperation is SymFormer MB, multi-ply forming, demand on high surface smoothness. fantastic.” closed transfer press sections, the Nine Dragons entrusted Metso Paper with ValCoat coating station, the OptiCoat its PM 3 as well as with its PM 2 in 2001. Duo coating station, the OptiReel reel, “Cooperation is the key to success – you and the WinBelt winder. have to be committed and solve problems together. Attitude is a decisive factor for everything,” says Mr. Liu Wen Wen, Vice General Manager and Senior Engineer of Nine Dragons. 4 5
Nine Dragons PM 3: • Product: Testliner and white-top grades • Capacity: 1,100 tpd • Design speed: 1,150 m/min Layers of • Wire width: 5,950 mm • Basis weight: 100-250 g/m2 expertise • Furnish: 100% recycled OCC at your disposal
Over half of the board made in the world is manufactured with machines SAICA 1: originating from Metso Paper. The list of New OCC plant company names behind them is boosts capacity impressive: Valmet, Beloit, Carcano, and quality Ahlstrom, KMW, and Tampella. And the people behind them are highly experienced and dedicated to board- The SAICA 1 mill in Zaragoza, Spain, Mr. Liu Wen Wen, making. operates a new 1,200 tpd OCC plant that Vice General Manager and started up in May 2004. Metso Paper Senior Engineer of delivered the continuous pulping, coarse Nine Dragons screening, fractionation and fine screen- ing systems, as well as the erection, super- vision, start-up and training services. The pulp goes to PM 7 that produces liner and fluting in the basis weight range of 2 105-175 g/m . Nine Dragons PM 3: “Metso’s work was perfect regarding the Running at erection of the line. Everything took place world class speed – on time, and the start-up was very 1,130 m/min Whether you plan to build a new When selecting raw materials and Mr. Federico Asensio, smooth and fast. We no longer have any containerboard production line, rebuild boardmaking processes for specific end Mill Director, SAICA 1 paper machine shutdowns caused by your existing line, improve your process, products, turn to our Technology lack of stock. PM 7 makes less reject, and Dong Guan Nine Dragons Paper Industries or whether you need help with service Centers and pilot facilities for the liner and fluting appearance has Co., Ltd is a leading producer of container- operations, our full scope offering professional services. improved since the earlier dirt spots have board in China. The company’s 5.9 m covers them all. Through strong SAICA 1 OCC plant: disappeared,” says Mill Director Federico wide PM 3, supplied by Metso Paper and integration with Metso Paper’s other Always within your reach • Continuous pulping, coarse Asensio. started up in 2002, represents the latest technology areas such as mechanical screening, fractionation and fine technology available. It is also one of the pulping, automation and service, we Through a global sales and customer screening systems supplied by “We are very satisfied with the total pro- fastest foudrinier machines in the world, can provide you with a seamlessly service network of 3,000 experts in over Metso Paper duction capacity and the pulp quality running at 1,130 m/min. Its three-ply form- functioning production line all the way 40 locations, Metso Paper provides you • Product: Pulp for liner and fluting of the new plant. I am personally very ing section makes it possible to produce from the recycling plant to finished rolls. with support whenever you need it. production happy about the way we are working higher quality testliner and white-top This means that you get expert services • Capacity: 1,200 tpd with Metso. They recognize our long grades out of lower quality fiber. Innovations for a better process close to you – effortlessly and • Raw material: 100% recovered experience in OCC lines and are very open effectively. paper to our recommendations.” Since many of the corrugated boxes made Metso Paper is renown for its high from the Nine Dragons liner carry exports “Metso has shown willingness to do any- technology and in-depth process from China around the world, they have thing necessary to optimize the know-how. Our R&D achievements in to feature extreme durability. Also, many performance of the plant. boardmaking include, for example, of the boxes will be printed, placing greater The cooperation is SymFormer MB, multi-ply forming, demand on high surface smoothness. fantastic.” closed transfer press sections, the Nine Dragons entrusted Metso Paper with ValCoat coating station, the OptiCoat its PM 3 as well as with its PM 2 in 2001. Duo coating station, the OptiReel reel, “Cooperation is the key to success – you and the WinBelt winder. have to be committed and solve problems together. Attitude is a decisive factor for everything,” says Mr. Liu Wen Wen, Vice General Manager and Senior Engineer of Nine Dragons. 6 7 It’s alifelong
process Wolsan Paper PM1: • Product: Testliner and During its lifespan, a containerboard corrugating medium machine goes through many phases from • Capacity: 230,000 tpy engineering, erection, installation, start- • Operating speed: 900 m/min 2 up, optimization, service, process • Basis weight: 118 – 180 g/m • Furnish: Korean OCC improvements and rebuilds to final replacement. Metso Paper is by your side throughout the entire investment life Obbola PM 1: cycle. • Product: Kraftliner and Eurokraft • Capacity: 420,000 tpy Mr. Kim Jin Doo, Mill Manager at • Operating speed: Max. 850 m/min Dong Il • Wire width: 9,470 mm • Basis weight: Krafliner 100 – 186 g/m2 Eurokraft 125 – 180 g/m2 • Furnish: Sulfate pulp and OCC
SCA Packaging Obbola PM 1: Piteå PM 2: Wolsan Paper PM 1: Results through long-term • Product: White top liner Rebuilds more than cooperation • Capacity: 325,000 tpy doubled capacity • Design speed: 1,100 m/min SCA Packaging Obbola, located in • Operating speed: Max. 920 m/min northern Sweden, produces 420,000 tpy • Wire width: 7,300 mm Wolsan Paper PM 1 was modernized by of unbleached linerboard for the • Basis weight: 100 – 200 g/m2 Metso Paper in steps. In 2001, this South Ms. Anneli Burman, Korean machine was equipped with a At the investment stage, Metso Paper’s European market. For several years, the PM 1 Superintendent new top ply fourdrinier, SymFlo head- feasibility studies help you ensure mill and Metso Paper have developed the at Kappa Kraftliner Piteå boxes for both the base and top ply, and correct process dimensioning, analyze production processes together under a In 2002, the production capacity of PM 1 a SymBelt shoe press for the second nip machine performance capabilities and cooperation agreement. Kappa Kraftliner Piteå was increased by removing its runnability position. In 2002, the dryer capacity was evaluate costs. Our experienced staff PM 1 and 2: and drying capacity bottlenecks. At the increased, and a SymFormer MB was understands all the aspects of project For example, the recent PM 1 upgrade White top linerboard same time, PM 2 underwent a quality- added to the base ply fourdrinier to execution. And if you lack your own included forming section fine-tuning of optimized targeted wet end rebuild, and now runs enhance the dewatering capacity. resources, you can hand over total the vacuum, dewatering and mist removal systems, and improvements in with improved profiles, and breaks have project responsibility to us. been reduced to half. the water handling and cleaning systems. Swedish Kappa Kraftliner Piteå, the big- After the rebuilds, the formerly 450 m/min gest kraftliner mill in Europe, has prepared line with a capacity of 90,000 tpy now Metso Paper’s numerous life cycle “Metso Paper’s people are always easily “The supplier we cooperate itself for the growing white top liner de- runs up to 900 m/min and produces services help you reach the set available, the technological solutions are with must contribute to mand with continuous investments. The 230,000 tpy of board. In fact, PM 1 is the targets – and run the machine with the innovative, and Metso Paper works flexi- reaching our long-term optimal scope rebuilds both on PM 1 and fastest linerboard machine in South lowest cost per produced ton and bly,” comment Ms. Anneli Burman, development goals of PM 2 were the end results of thorough Korea today. minimized unscheduled downtime. PM 1 Superintendent and her colleague optimal control over the machine analyses carried out by Metso Mr. Lars Bergström, PM 2 Superinten- Out of Korean OCC the mill makes high- Whether your aims include raising process, high availability and Paper. dent. quality products and exports part of them capacity, improving quality, changing low total costs,” says Nils to the demanding Japanese market. “It’s grade, optimizing costs, boosting safety Emanuelsson, Purchasing the profiles, formation and even quality or reducing environmental loads, Metso Manager at SCA Obbola. Mr. Nils Emanuelsson, Piteå PM 1: Purchasing Manager at Mr. Lars Bergström, that make our products attractive,” says Paper has the optimum solutions for "Together with Metso Paper, • Product: Brown kraftliner PM 2 Superintendent at SCA Obbola Mr. Kim Jin Doo, presently Mill Manager you – regardless of the original machine we have reached our targets • Capacity: 375,000 tpy Kappa Kraftliner Piteå at Wolsan Paper’s sister company Dong manufacturer. regarding improved runnability, • Design speed: 1,000 m/min quality and fewer sheet breaks.” • Operating speed: Max. 925 m/min Il, but previously project manager for the • Wire width: 7,200 mm two rebuild projects at Wolsan Paper. • Basis weight: 115 – 300 g/m2 6 7 It’s alifelong
process Wolsan Paper PM1: • Product: Testliner and During its lifespan, a containerboard corrugating medium machine goes through many phases from • Capacity: 230,000 tpy engineering, erection, installation, start- • Operating speed: 900 m/min 2 up, optimization, service, process • Basis weight: 118 – 180 g/m • Furnish: Korean OCC improvements and rebuilds to final replacement. Metso Paper is by your side throughout the entire investment life Obbola PM 1: cycle. • Product: Kraftliner and Eurokraft • Capacity: 420,000 tpy Mr. Kim Jin Doo, Mill Manager at • Operating speed: Max. 850 m/min Dong Il • Wire width: 9,470 mm • Basis weight: Krafliner 100 – 186 g/m2 Eurokraft 125 – 180 g/m2 • Furnish: Sulfate pulp and OCC
SCA Packaging Obbola PM 1: Piteå PM 2: Wolsan Paper PM 1: Results through long-term • Product: White top liner Rebuilds more than cooperation • Capacity: 325,000 tpy doubled capacity • Design speed: 1,100 m/min SCA Packaging Obbola, located in • Operating speed: Max. 920 m/min northern Sweden, produces 420,000 tpy • Wire width: 7,300 mm Wolsan Paper PM 1 was modernized by of unbleached linerboard for the • Basis weight: 100 – 200 g/m2 Metso Paper in steps. In 2001, this South Ms. Anneli Burman, Korean machine was equipped with a At the investment stage, Metso Paper’s European market. For several years, the PM 1 Superintendent new top ply fourdrinier, SymFlo head- feasibility studies help you ensure mill and Metso Paper have developed the at Kappa Kraftliner Piteå boxes for both the base and top ply, and correct process dimensioning, analyze production processes together under a In 2002, the production capacity of PM 1 a SymBelt shoe press for the second nip machine performance capabilities and cooperation agreement. Kappa Kraftliner Piteå was increased by removing its runnability position. In 2002, the dryer capacity was evaluate costs. Our experienced staff PM 1 and 2: and drying capacity bottlenecks. At the increased, and a SymFormer MB was understands all the aspects of project For example, the recent PM 1 upgrade White top linerboard same time, PM 2 underwent a quality- added to the base ply fourdrinier to execution. And if you lack your own included forming section fine-tuning of optimized targeted wet end rebuild, and now runs enhance the dewatering capacity. resources, you can hand over total the vacuum, dewatering and mist removal systems, and improvements in with improved profiles, and breaks have project responsibility to us. been reduced to half. the water handling and cleaning systems. Swedish Kappa Kraftliner Piteå, the big- After the rebuilds, the formerly 450 m/min gest kraftliner mill in Europe, has prepared line with a capacity of 90,000 tpy now Metso Paper’s numerous life cycle “Metso Paper’s people are always easily “The supplier we cooperate itself for the growing white top liner de- runs up to 900 m/min and produces services help you reach the set available, the technological solutions are with must contribute to mand with continuous investments. The 230,000 tpy of board. In fact, PM 1 is the targets – and run the machine with the innovative, and Metso Paper works flexi- reaching our long-term optimal scope rebuilds both on PM 1 and fastest linerboard machine in South lowest cost per produced ton and bly,” comment Ms. Anneli Burman, development goals of PM 2 were the end results of thorough Korea today. minimized unscheduled downtime. PM 1 Superintendent and her colleague optimal control over the machine analyses carried out by Metso Mr. Lars Bergström, PM 2 Superinten- Out of Korean OCC the mill makes high- Whether your aims include raising process, high availability and Paper. dent. quality products and exports part of them capacity, improving quality, changing low total costs,” says Nils to the demanding Japanese market. “It’s grade, optimizing costs, boosting safety Emanuelsson, Purchasing the profiles, formation and even quality or reducing environmental loads, Metso Manager at SCA Obbola. Mr. Nils Emanuelsson, Piteå PM 1: Purchasing Manager at Mr. Lars Bergström, that make our products attractive,” says Paper has the optimum solutions for "Together with Metso Paper, • Product: Brown kraftliner PM 2 Superintendent at SCA Obbola Mr. Kim Jin Doo, presently Mill Manager you – regardless of the original machine we have reached our targets • Capacity: 375,000 tpy Kappa Kraftliner Piteå at Wolsan Paper’s sister company Dong manufacturer. regarding improved runnability, • Design speed: 1,000 m/min quality and fewer sheet breaks.” • Operating speed: Max. 925 m/min Il, but previously project manager for the • Wire width: 7,200 mm two rebuild projects at Wolsan Paper. • Basis weight: 115 – 300 g/m2 www.metsopaper.com Fax +35820482181 Tel. +35820482180 FI-04400 JÄRVENPÄÄ Wärtsilänkatu 100 Metso Paper,Inc. Fax +35820482151 Tel. +35820482150 FI-40101 JYVÄSKYLÄ PO Box587 Metso Paper,Inc.
Imageneering 12/2004 Printed in Tampere, Finland December 16, 2004 / 5000 Product names in this brochure are all trademarks of Metso Paper, Inc. for cost-efficientcontainerboard The
concepts Containerboard technology Containerboard