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PORTABLE BAND SAW 3151836 For replacement parts visit Model #94396 WENPRODUCTS.COM bit.ly/wenvideo IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service. NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us at: 800-232-1195 (M-F 8AM-5PM CST) [email protected] WENPRODUCTS.COM NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual. TABLE OF CONTENTS Product Specifications 2 Safety Introduction 3 General Safety Rules 4 Specific Rules for Your Band Saw 6 Electrical Information 8 Know Your Portable Band Saw 9 Preparation & Adjustments 10 Operation 11 Maintenance 12 Troubleshooting 13 Exploded View & Parts List 14 Warranty Statement 16 PRODUCT SPECIFICATIONS Model Number: 94396 Motor: AC 120V, 60Hz, 10A, S1 Blade Speed: 60 to 420 FPM Blade Dimensions: 44-7/8"(L) x 1/2"(W) x 0.025"(Thickness) 10/14 TPI Cutting Capacity: 5 x 5 in. Product Dimensions: 20-1/4 x 13 x 8-1/4 in. Product Net Weight: 14.5 lbs Replacement band saw blades (Part No. 94396B) and other re- placement parts can be purchased from wenproducts.com 2 SAFETY INTRODUCTION Thanks for purchasing the WEN Portable Band Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. SAFETY ALERT SYMBOL: Indicates danger, warning, or caution. The safety symbols and the explanations with them deserve your careful attention and understanding. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. However, please note that these instructions and warnings are not substitutes for proper accident prevention measures. NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. WEN reserves the right to change this product and specifications at any time without prior notice. Keep this manual available to all users during the entire life of the tool and review it frequently to maximize safety for both yourself and others. 3 GENERAL SAFETY RULES WARNING! Read all safety warnings and instructions. Failure to follow all instructions may result in electric shock, fire and serious injury. The term “power tool” in the warnings refers to your mains- operated (corded) power tool. Save all warnings and instructions for future reference. WORK AREA SAFETY 1. Keep work area clean and well lit. Cluttered or dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. 3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY 1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. 2. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. 3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of elec- tric shock. 4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. 5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. 6. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) pro- tected supply. Use of a GFCI reduces the risk of electric shock. PERSONAL SAFETY 1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. 2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, work gloves and hearing protection used for appropriate conditions will reduce the risk of personal injury. 3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/ or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents. 4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. 4 GENERAL SAFETY RULES 5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. 6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. 7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. POWER TOOL USE AND CARE 1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. 2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. 3. Disconnect the plug from the power source and/or the battery pack from the power tool before making any ad- justments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. 4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. 5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. 6. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. SERVICE Have your power tool serviced by a qualified repair person using only identical replacement parts. This will en- sure that the safety of the power tool is maintained. CALIFORNIA PROPOSITION 65 WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies depending on how often you do this type of work. To reduce your expo- sure to these chemicals, work in a well-ventilated area with approved safety equipment such as dust masks spe- cially designed to filter out microscopic particles. 5 SPECIFIC RULES YOUR BAND SAW WARNING: Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. 1. WORK ENVIRONMENT. Do not operate the tool in wet or damp conditions; doing so significantly increases the risk of electrical shock. Do not operate the tool in the presence of flammable liquids or gases; sparks generated by the grinder could ignite these flammable materials. 2. PREVENTING ELECTRIC SHOCK. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessories contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock. 3. PERSONAL SAFETY. Tie back long hair. Do not wear loose clothing or jewelry as they might get drawn in by the tool. Always wear ANSI Z87.1-approved glasses with side shields, hearing protection and a dust mask when us- ing the tool. 4. DUST PROTECTION. Wear a dust mask and work with a dust extraction device. Dust from material such as paint containing lead, some wood species, minerals and metal may be harmful (contact with or inhalation of the dust may cause allergic reactions and/or respiratory diseases to the operator or bystanders); certain kinds of dust are clas- sified as carcinogenic (such as oak and beech dust) especially in conjunction with additives for wood conditioning.
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