Conceptual Design of a Strut-Braced Wing Configuration
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22 June2017 Aviation on Sustainable UTIAS NationalColloquium Bombardier Aerospace Engineering,Product Development Advanced Design Specialist Engineering Graham Potter Configuration Strut-Braceda Wing Conceptual Design of PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. Environmentally Focused Aircraft Study Environmentally Focused 2 § § § Aircraft requirements: Technology assumption: Environmentally Focused Aircraft (EFA) study objective: § § § EIS Based on existing Bombardier products Consistent with EIS 2030-2035 by evaluating alternative long-rangeSignificantly business jet reduce and environmental commercial impact aircraft configurations (emissions, local air quality and community noise) Entry-Into-Service Business Jet Commercial Aircraft PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. The History of the Strut-Braced Wing 3 Hurel-Dubois HD.31 Hurel-Dubois Shorts 360 Hurel-Dubois HD.31 Cessna Caravan PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. Recent Research Efforts Research Recent 4 Boeing/NASA Boeing/NASA Virginia Tech Virginia ONERA PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. WhyStrut-Braced a Configuration? 5 § § § § configuration equivalent conventional burn savings compared to Other studies suggest 5-10% fuel induced drag ratios with large reductionsin to Allows optimization higher aspect given aspect ratio allows reducedwingweightata Strut-braced configuration wing and drag compromiseweight between wing Optimum aspect ratio wing is a Wing Weight Aspect Ratio PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. WhyStrut-Braced a Configuration? 6 § Start witha geometryconventional wing PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. WhyStrut-Braced a Configuration? 7 § § Add astrut Start witha geometryconventional wing WING WEIGHT FUEL BURN PROFILE DRAG PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. WhyStrut-Braced a Configuration? 8 § § § Increase the wing aspect ratio Add astrut Start witha geometryconventional wing WING WEIGHT INDUCED DRAG FUEL BURN PROFILE DRAG PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. ASPER Wing WeightEstimation Tool 9 • BombardierASPERtool hasdeveloped for the strut-braced wingweight estimation • Dependenton physics-basedanalysis methods, but need short run-time to allow • Little ornodata exists for such configurations • Theprimary challenge in modelling strut-braced configurations is estimatingwing wide design-spacewide exploration structural weight ASPER Wing Weight Estimation Tool Estimation Wing Weight ASPER SBW FEM FiniteElement Model Strut-Braced Wing Strut-Braced PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. Initial Strut-Braced Wing Solution 10 • SBWGFEM used as validation • Created GFEM structural model • SpecifiedMach 0.7 cruise speed • ImplementedASPER within case for ASPER case for ASPER using sameloads predicted by of this configurationand sized generate initial SBWsolution CMDO aircraft design toolto SBW GFEM CMDO Strut-Braced Wing Strut-Braced Global Finite Element Model Element Finite Global Conceptual Multi-DisciplinaryOptimization Design Sweep: 13° AR: 14 PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. ASPER Validation: Stiffness • stiffness less impressive Torsional • Bending stiffnessreasonable match • Compared stiffness fromASPER and 11 GFEM GFEM Global Finite Element Model Element Finite Global Torsion Out-of-plane Bending Out-of-plane In-plane Bending PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. ASPER Validation: Stiffness •is shownto ASPER do a goodjob of • Thencompared to similar plotsfor a 12 due tothe strut capturing the bigdifferences in stiffness conventional wing SBW GFEM Strut-Braced Wing Strut-Braced Global Finite Element Model Element Finite Global Torsion Out-of-plane Bending Out-of-plane In-plane Bending PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. ASPER Validation: Weight 13 • ASPERover-predicts wing • ASPER agrees well with • CMDO empirical method • ASPERwing weight wings by 35% wings forweight conventional SBW GFEM only) also compared (non-strut multiple configurations GFEM based estimate for estimate compared to SBW GFEM CMDO Strut-Braced Wing Strut-Braced Global Finite Element Model Element Finite Global Conceptual Multi-DisciplinaryOptimization Design +35% +34% +2% PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. Application of Conceptual Multi-Disciplinary(CMDO) Optimization 14 § § § § § Objective Constraints Design Variables reference CRJ700 usedas aircraft and optimization startpoint Bombardier’sstudy makesuse of CMDO capability EFA – – – – – – – – – Minimum operating cost operating Minimum Landing gear integration Landing volume Fuel speed Approach gradient climb engine Single Take-off length field range Design Engine scale factor scale Engine to chord) thickness sweep, aspect-ratio, (area, Winggeometry CMDO Conceptual Multi-DisciplinaryOptimization Design Initial Geometry (CRJ700) Geometry Initial CMDO Workflow Optimized Geometry PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. CMDO Sizing Cases 15 Wing Strut-Braced High Wing Low Wing CMDO Conceptual Multi-DisciplinaryOptimization Design Empirical ASPER PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. Sensitivity to Wing Aspect Ratio 16 Fuel Burn Wing Weight SBW HW High Wing Strut-Braced Wing Strut-Braced Operating Cost Airframe Weight PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. Thickness to Chord Ratio CMDO Optimization Results 17 Empirical LW EmpiricalHW ASPER LW ASPER HW ASPER SBW SBW LW HW Low WingLow High Wing Strut-Braced Wing Strut-Braced Wing Area 662 600 669 629 600 Span Aspect Ratio 15.1 16.8 15.4 15.7 19.8 Sweep 12.6 17.5 12.6 17.6 14.9 y x PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. Comparison of CMDO Optimized Solutions 18 Empirical Empirical LW LW Empirical Empirical HW HW Wing Weight Wing Fuel Burn SBW M*L/D ASPER ASPER LW LW Strut-Braced Wing Strut-Braced Mach * Lift to Drag ratio to Drag Lift * Mach ASPER ASPER HW HW ASPER ASPER SBW SBW -7% -20% LW HW Low WingLow High Wing Empirical Empirical LW LW Empirical Empirical HW HW Operating Cost M*L/D ASPER ASPER LW LW ASPER ASPER HW HW +4% ASPER ASPER SBW SBW -4% PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. • Significant discrepancy between weight ASPERempiricalestimates and needs to be • benefit(or True not) of SBW configurationis hard tojudge due towingweight uncertainty • SBWhashigher fuel-burn than(Empirical) conventionallow-wing • Benefit falls to 3% compared tolow-wing configuration (ASPER) • SBW offers 7% fuel burn reduction compared to conventional solution (ASPER, high-wing) • Strut-braced CMDO solution wing has been generated Conclusions 19 resolved SBW CMDO Strut-Braced Wing Strut-Braced Conceptual Multi-DisciplinaryOptimization Design PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. • design of Aerodynamicwing and strut to validate empiricaldrag polar • GFEMbasedwing weight estimatepredictionwill ASPERbe used to validate • be NewGFEMcreated will forlatest configuration • Loadswillbegenerated using aero-structural model Steps Next 20 GFEM Global Finite Element Model Element Finite Global PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved. Bombardier, Global 6000, CRJ700, CRJ900 are and Q400 trademarks of Bombardier or its subsidiaries PRIVATE AND CONFIDENTIAL © Bombardier Inc. or its subsidiaries. All rights reserved..