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Shipping and Transport Media 10 Shipping and Transport Media 10 10.1 Product Transport Media All semiconductor products must be shipped in some type of handling media. The type used is specific to the type of package, die, or wafer that is to be shipped. The following sections outline the many different types of shipping and handling media that Intel uses and outlines how they can be recycled. This is not inclusive of the many different types of media available, but is meant to show the main types used and some of the methods for using them in the factory floor. 10.1.1 Plastic Tubes Plastic shipping and handling tubes are manufactured from polyvinyl chloride (PVC) with an antistatic surfactant treatment. Standard tubes for most package types are translucent and allow visual inspection of units within the tube. Carbon-impregnated, black conductive tubes are available for all parts where required by device or use characteristics. Tube profiles are designed with minimum clearance over the maximum package dimensions to reduce damage caused by movement of the device within the tube. For some package types, tubes have “riding rails” on which the packages rest while in the tube. The rails protect the fragile leads from touching anything in the tube. PVC tacks, nylon tacks, or rubber plugs are used to retain the units. All tube wall thickness are 0.025 inches to 0.040 inches. Table 10-1 through Table 10-8 show tube dimensions and cross- sections and quantity of packages per tube for most Intel package types. Additional information on new packages should be requested through Intel Field Sales. 2004 Packaging Databook 10-1 Table 10-1. PLCC Shipping Tube Dimensions (In Inches) Outside Dimensions Quantity of Cross Lead Wall Packages Section Type Thickness Per (W x H) Length (L) Width (W) Height (H) Tube 20 L Square 0.030 19.375 0.480 0.263 46 28L Square 0.030 19.375 0.580 0.263 38 44L Square 0.025 19.375 0.780 0.250 26 52L Square 0.030 19.375 0.880 0.263 23 68L Square 0.025 19.375 1.090 0.250 18 28L 0.025 19.375 0.480 0.220 30 Rectangular 32L 0.025 19.375 0.580 0.220 30 Rectangular 84L Square 0.040 19.375 1.300 0.288 15 Table 10-2. Cerquad Shipping Tube Dimensions (In Inches) Cross Outside Dimensions Quantity Lead Wall Section Per Type Thickness (W x H) Length (L) Width (W) Height (H) Tube 44SQ 0.025 0.200 0.730 11.50 11 52SQ 0.025 0.200 0.820 11.50 11 68SQ 0.030 0.200 1.040 11.50 9 28SQ 0.030 0.200 0.520 11.50 15 32SQ 0.030 0.175 0.530 11.50 12 10-2 2004 Packaging Databook Shipping and Transport Media Table 10-3. PQFP Shipping Tube Dimensions (In Inches) Cross Outside Dimensions Quantity Lead Wall Section Per Type Thickness (W x H) Length (L) Width (W) Height (H) Tube 84L PQFP 0.030 9.50 0.999 0.280 10 100L PQFP 0.030 10.50 1.099 0.280 10 132L PQFP 0.030 12.50 1.299 0.280 10 Table 10-4. LCC Shipping Tube Dimensions (In Inches) Cross Outside Dimensions Quantity Lead Wall Section Per Type Thickness (W x H) Length (L) Width (W) Height (H) Tube 18L 0.025 11.5 0.370 0.165 25 20L 0.025 11.5 0.370 0.165 25 28L 0.025 11.5 0.530 0.165 22 32L 0.025 11.5 0.535 0.207 18 44L 0.025 11.5 0.736 0.180 16 68L 0.025 11.5 1.060 0.235 10 Type “A” 68L 0.025 11.5 1.060 0.260 10 Type “B” 32L 0.030 11.5 0.590 0.235 16 J-Lead Rectangular 32L 0.030 11.5 0.600 0.260 16 J-Lead Rectangular EPROM 44L 0.025 11.5 0.786 0.250 15 J-Lead Square 2004 Packaging Databook 10-3 Shipping and Transport Media Table 10-5. PGA Shipping Tube Dimensions (In Inches) Cross Outside Dimensions Quantity Lead Wall Section Per Type Thickness (W x H) Length (L) Width (W) Height (H) Tube 68L 0.040 20 1.255 0.460 15 H 88L 0.050 20 1.470 0.720 12 H 132L 0.045 20 1.565 0.720 11 H Table 10-6. Flatpack Shipping Tube Dimensions (In Inches) Cross Outside Dimensions Quantity Lead Wall Section Per Type Thickness (W x H) Length (L) Width (W) Height (H) Tube 18L* Ceramic 0.020 20 0.810 0.290 18 68L 0.040 20 2.138 0.628 9 Plastic 68L 0.035 20 2.120 0.610 9 Ceramic Quadpack NOTE: 1. * Aluminum Tube Table 10-7. PSOP Shipping Tube Dimensions (In Inches) Outside Dimensions Lead Cross Section Wall Quantity Per Type (W x H) Thickness Tube Length (L) Length (L) Length (L) 44L 0.030 20 0.787 0.213 17 10-4 2004 Packaging Databook Shipping and Transport Media Table 10-8. DIP Shipping Tube Dimensions (In Inches) Cross Outside Dimensions Lead Wall Quantity Per Section Type Thickness Tube (W x H) Length (L) Length (L) Length (L) 16L 0.020 20 0.600 0.510 24 (P) 23 (D) 23 (C) 18L 0.020 20 0.600 0.510 20 (P) 21 (D), (C) 20L 0.020 20 0.600 0.510 18 (P), (D) 17 (C) 24L 0.020 20 0.600 0.510 15 (300 mil) 28L 0.020 20 0.600 0.510 14 (P) (300 mil) 13 (D) 22L 0.030 20 0.727 0.535 17 (400 mil) 24L 0.022 20 0.890 0.495 15 (600 mil) 28L 0.022 20 0.890 0.495 13 (600 mil) 32L 0.022 20 0.890 0.495 11 40L 0.022 20 0.890 0.495 9 48L 0.022 20 0.890 0.495 7 (P) 8 (C) NOTES: 1. (P) = PDIP 2. (C) = Ceramic Sidbrazed 3. (D) = CERDIP 2004 Packaging Databook 10-5 Shipping and Transport Media 10.1.2 Carriers Additional protection from lead damage is necessary for the fragile leads of flatpack packages, which are shipped flat to be trimmed and formed at the customer site. Plastic carriers are used to hold each unit, then the loaded carrier is placed in the tube. Carriers are either coated with antistatic surface treatment are intrinsically static dissipative. Figure 10-1 through Figure 10-3 show a variety of carrier types. 10.1.2.1 Recycling for Carriers and Carrier Tubes United Kingdom Holden Environmental provides all shipping Holden Environmental arrangements at no charge to the customer. Shore Road Recycling Centre Shore Road, Perth PH2 8BH Contact: John Cox Phone: 0500 34 10 40 Fax: 01738 637150 Figure 10-1. 18-Lead Ceramic Flatpack Carrier -E- 25.40 (1.000) A 13.56 (0.534) 0.05 (0.002) M D E M F M 19.05 (0.750) -F- -C- 2X 10.16 (0.400) (16X 1.27 (0.050) A 4X 45˚ X 0.51 (0.020) 2X 10.16 (0.400) [Dimensions in mm (inches)] 240822-1 A5784-01 10-6 2004 Packaging Databook Shipping and Transport Media Figure 10-2. 68-Lead Ceramic Flatpack Carrier 1.995 3X 2.000 [Dimensions in Inches] 240822-2 A5785-01 2004 Packaging Databook 10-7 Shipping and Transport Media Figure 10-3. 68-Lead Plastic Flatpack Carrier 1.995 ± 0.005 3X 0.183 ± 0.002 A 2.000 ± 0.005 A 1.250 0.372 0.487 Section A-A [Dimensions in Inches] 240822-3 A5786-01 10.1.3 Trays Shipping trays are built in compliance with JEDEC thick and thin standard dimensions. Mid- temperature trays can be baked to 140° C while low temperature trays can withstand a maximum sustained temperature of 65° C. Trays are constructed in modified polysulfone (PS) or equivalent 10-8 2004 Packaging Databook Shipping and Transport Media for mid-temperature applications and polycarbonate (PC) for low temperature applications because of their high deflection temperature, superior strength, and dimensional stability. All JEDEC trays have the same “X” and “Y” dimensions and are easily stacked for storage and manufacturing. Intel offers trays for the following package types: PQFP 84LD, 100 LD, 132 LD, 164 LD, 196 LD thick mid-temperature 84 LD, 100 LD, 132 LD, 196 LD thin mid-temperature 132 LD, 196 LD single unit thick mid-temperature PGA 68-84 LD 11 x 11, 88-100 LD 13 x 13, 132-139 LD 14 x 14, 149 LD 15 x 15, 168-208 LD 17 x 17, 240-296 LD 19 x 19, 273 LD 21 x 21, 325 LD 26 x 24 thick low-temperature PLCC 28 LD square, 28 LD rectangular, 44 LD square, 68 LD square, 84 LD square thick high-temperature TSOP 32 LD, 40 LD, 48 LD, 56 LD thick mid-temperature 32 LD, 40 LD, 56 LD thin mid-temperature SSOP 48 LD, 56 LD thick mid-temperature CQFP 132 LD formed, 164 LD flat, 196 LD formed, 196 LD flat thick high-temperature MQFP 44 LD (10 x 10), 64 LD (12 x 12), 80/100 LD (14 x 20) thick and thin mid-temperature SQFP 80 LD (12 x 12), 100 LD (14 x 14), 208 LD (28 x 28) thick and thin mid-temperature, 208 LD (28 x 28), single unit thick mid-temperature TQFP 144 LD (20 x 20), 176 LD (24 x 24) thick and thin mid-temperature TCP carrier high-temperature MSC 19 x 19, 0.880 high spacer low-temperature TCP carrier high-temperature BGA 27 x 27 and 35 x 35 thin mid-temperature PPGA 296 LD thick low temperature µBGA 40B (12x22) and 48B (9x18) thin mid-temperature Illustrations of trays for various packages are shown on the following pages.
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