Securemote™ Enabled Architectural Mortise Lock Installation Instructions

SecuRemote™ Enabled Architectural Mortise Lock Installation Instructions

These instructions are designed to be a guide for assembly. The actual “ORDER” of assembly may be altered by the craftsman. We have included explanations of the design at several intervals to assist the installer. The Keeler concept was designed in conjunction with several experienced craftsmen in the US, and several features are designed to allow proper alignment on the door for smooth operation. All of our mechanical components are proudly machined in the United States. Installation Sections: Preparing the Door, Mortise Case Installation, Exterior Escutcheon Installation, Interior Component installation, Interior Escutcheon Installation, Armor Plate Installation, Preparing the Jamb and Strike Installation

ESP 0025 10 9 5 25

OPTION B 23 2 1 30

29 31 32 5 5 OPTION A 4

8 7 24

34 3 18 13 35

33 3 36

6 26 27 11 12

22 21 20 19 14 17 16 15

MATERIAL MAXIMUM MASS DRAWN BY ITEM DESCRIPTION QTY. ITEM DESCRIPTIONPER DRAWING MAC QTY. 1 20" WIRE HARNESS 1 TOLERANCE20 (UNLESS SPEC'D)INT.DESCRIPTION KNOB NUT, MORTISE SCALE 1 ENGLISH [METRIC] ELECTRONIC HARDWARE PACKOUT 1:4 THIS DRAWING AND ITS CONTENTS ARE CONFIDENTIAL AND ARE NOT TO BE 2 PL DEC ±.010 [±.25] 2 1.5mmCOPIED AMP IN WHOLE Mini OR IN PART CT OR USED Connectors OR DISCLOSED TO OTHERS EXCEPT AS 2 213 PL DEC ±.005 [±.13]KNOB/LEVERNUMBER WASHERA SHEET REVISION 1 AUTHORIZED BY BELWITH PRODUCTS LLC. 3 MORT. E-CHASSIS KIT RIGHT 1 SIMILAR PARTS 22ANGULAR ±2° [±2°]KNOB/LEVERESP INT, 0025 ASSYSIZE 2 OF 5 G 1 4 MORTISE CASE 1 23 BATTERY BOX ASSY 1 5 SCREW, #12 WOOD MOD THD 6 24 BATTERY 7.2V PACK 2 6 EXTERIOR ESC ASSY ELECTRIC 1 25 ARMOR PLATE TOP 1 7 MORTISE CYLINDER 1-1/8" 1 26 ARMOR PLATE BOTTOM 1 (WITH CUT KEYS) 2 27 SCREW 6-32 X 3/8" FLAT UC PHIL 3 8 BLANK KEY 1 28 FINISHED SCREW COVER 1 9 STEEL HEX NUT 1 29 SCREW #10 X 3" WOOD PHIL FLAT 4 10 CENTERING STUD 1 30 ARMOR REINFORCEMENT PLATE 1 11 CYLINDER PLUG ASSY 1 31 DUST BOX 1 12 SPINDLE ASSY. 1 32 STRIKE PLATE 1 13 SCREW, 6-32 X 3/4" PAN TORX 1 33 TORX KEY T10 1 14 THREAD BUSHING GUIDE 1 34 HEX KEY 1/8" 1 15 THREADED WASHER 1 35 HEX KEY 9/64" 1 16 CSINK STAR WASHER 1/4" 1 36 SPANNER WRENCH 1 17 THROUGH BOLT 1/4-20 X 2-1/2" 37* ELECTRONIC LOCK TEMPLATE 1 FLAT HEAD 1 38* ELECTRONIC INSTRUCTIONS 1 18 INTERIOR ESCUT. POST 1-3/4" – 2" 1 19 INTERIOR ESC ASSY. 1 *not shown

Product(s) shown and referenced to in this document are covered under United States and foreign patents. Keeler and its subsidiary title products are registered trademarks, in the United States and multiple foreign countries. See the Keeler web site for complete listing of intellectual property rights. www.keelerproducts.com Porter Cable, Allen, Sharpie, Torx are registered US trademarks. Copyrighted, 2013. All rights reserved. Printed in the United States of America.

Porter Cable model number 513

36"–39" 36"-39"

Figure 1-1

The provided Keeler template is designed for doors with a square edge (non-beveled) miter. If you are using a beveled edge, you will need to adjust for the backset distance, on the lead edge.

The red outlined features on the template are for the inside of the door.

The Keeler template is marked with the center line of After marking the door edge, it is recommended to the knob; position the folded portion as shown 36 to use an automatic router similar to the Porter Cable® 39 inches from the floor. model number 513 (or an alternate) as shown here to router the door edge. WARNING: Verify the door will accommodate the mortise lock. Verify the trim will not interfere with Follow the Porter Cable Instructions for setting the the door stop, door panel or glass. router dimension cuts.

3 PREPARING THE DOOR

Route the door for the electronic components (battery and CPU) and the mortise case as shown. As always, avoid routing the pocket too deep.

The pocket depth should be:

4 3⁄16"—for the electronic components.

4 1⁄16"— for the 2 ¾" back set, this allows 3⁄16" clearance behind the mortise case.

The 2 ¾" backset mortise case measures 3 ⅞" wide.

3 13⁄16"— for the 2 ½" back set, this allows 3⁄16" clearance behind the mortise case.

The 2 ½" backset mortise case measures 3 ⅝" wide.

The opening should be routed out to a 1" width.

The height needs to be 6 ½".

Next, route the armor plate opening, as shown. The pocket depth should be .2" or approximately 3⁄16". Route the opening to 1 ¼" wide and the height should be 8".

Use a squaring chisel to square the corners of the armor plate opening, as shown.

Next, add the small pocket(s) for clearance of the latch pivot as shown. The template indicates the depth .625" (⅝") and position of the undercut.

NOTE: Only one undercut is needed, depending upon the hand of the mortise case. The template has two (2) to allow for the hand of the lock.

Re-attach the template and mark the center line of the three holes. Caution! The backset shown is for a square (non-beveled) door. If the door has a bevel, move the center line as needed.

1. Mortise Cylinder Hole: Drill 1 ⅜" Dia. Intersect the mortise pocket only.

2. Outside Escutcheon Post Hole: Drill ⅝" Dia. Intersect the mortise pocket only.

3. Bottom Through Bolt Hole (for Grip): Drill 5⁄16" Dia.* To prevent chipping the door, drill this hole half- way the width of the door, starting from the exterior and interior. This hole needs to go through the door completely.

*NOTE: There are different Through Bolt Hole locations After drilling holes for each lock design. Be sure to select the correct Figure 8-1 option.

Figure 7-1 5 EXTERIOR SIDE OF DOOR 6 INTERIOR SIDE OF DOOR

Figure 11-1 Figure 12-1 After routing After routing

Cut the shaded area rectangle out of the template Cut the shaded Figurearea 10-1 rectangle out of the template using scissors. This area will be used for the thumb- using scissors. This area will be used for the Figure 9-1 piece of the exterior handle. Mark the outline of the alignment chassis of the interior handle. Mark the cutout area. outline of the cutout area.

Route the exterior of the door. Route to a depth Route the interior of the door. It should resemble the of 1 7⁄16". It should resemble the image on the right. image on the right.

Wire Harness Access Hole 1.0

25.00°

Figure 13-1 Interior side of door Figure 17-1

Next, pre-drill the two pilot holes—3⁄16" in diameter by Drill a connection access hole between the two ⅝" deep—for the mortise case screws on the center routed pockets. line of the edge as shown. Slide the mortise case into the opening and thread in the two screws. Drill a ⅝" hole from the electronic component pocket at a 25° angle to the mortise lock pocket. See Step 9 before inserting the mortise case into the opening.

Figure A

Figure 14-1 Figure 14-2 Insert the CPU Cable through the Connecting Access Hole and plug in a Mini CT Connector to each end of the 20" Thumb Piece Wire Harness. Next, using electrical tape, tape the Thumb Piece Wire to the back of the mortise case with about 10" of wire protruding from the top of the mortise case. The end of the CPU Cable should be pulled to the interior side of the door and the end of the Thumb Piece Wire should be pulled to the exterior side of the door. Before inserting Mortise Lock, pull the 14 pin CPU wire through the wire harness access hole and feed the end of thumb piece wire through the connecting access hole. While inserting the mortise case into the opening feed the end of the Thumb Piece Wire through the connecting access hole.

Connection Line

Detail of connection

Locate the CPU Thumb Piece Wire to the CPU. Next, insert the CPU and secure to the top of the Electronic Component Figure 18-2 Pocket using two Wood Screws (Screw, #12 Wood Mod Thd). Figure 18-1

Tuck the Thumb Piece Wire into opening so it will not interfere with alignment.

E Locate the ¼-28 centering stud and the steel hex nut as shown in the image. The stud has internal threads on one end and a nylon anti-vibration patch on the other end. Screw the end with the anti-vibration patch into the outer escutcheon and tighten using pliers. Then, install the nut loosely onto the ¼-28 threaded area. Position the nut close to the inner surface of the escutcheon.

Slide the assembly into the mortise case as shown.

The steps above are important for aligning the mortise case parallel (flat) to the door surfaces.

Incorrect Correct Incorrect x 1:2 SCALE x Figure 25-2 Using the ¼-28 nut on the exterior escutcheon assembly, adjust the nut against the mortise case until it is square to the door surfaces, as shown in the center “CORRECT” image above. By removing the exterior escutcheon assembly the nut may be threaded in or out until proper alignment is achieved. The mortise case is designed to swivel and moves inward and outward as you push it. This feature allows the armor plate to be tilted for beveled doors. However, the mechanism needs to be squared to the inner and outer escutcheons. Figure 25-1 NOTE: The distance Push the mortise case with your fingers against the ¼-28 nut and do not allow the “X” should be equal. exterior escutcheon to push away from the door surface. You may need to move the nut a few times to get it aligned properly. The result will ensure the mechanism works smoothly after it’s assembled.

IMAGE 19

Figure 23-1 Once the proper alignment has been found, connect the Thumb Piece wire to the Thumb Piece Assembly.

Slide the assembly into mortise case as shown in image #11. Attach item F-G-H loosely

The ¼-20 threaded bolt may be here to hold the exterior assembly in place. See item J in image #15.

Use an Allen wrench (supplied) to back the Allen screw in the edge side of the door (exterior side), out of the way of the threads in the threaded cylinder area.

Install the lock cylinder by carefully threading it (rotating clockwise) into the mortise case as shown. Use the key blank to prevent the tumbler from moving. Make sure the cylinder is in the correct position (keyhole is vertical).

Lock the cylinder in the vertical position with the Allen screw. Avoid over-tightening to prevent damaging the threads on the cylinder.

29-2

Figure 28-2

A B Image A A E Figure 29-1 Figure 29-2 IMAGE 20-1 IMAGE 20-2 F Locate the aluminum alignment chassis and the case bushing in your kit. Install the bushing by threading it G in. (See item G in image #15) D C I Figure 28-2 Ensure that the end with the nylon anti-vib patch goes into the alignment chassis. J Leave the head of the bushing hanging out as shown

in Image A. This will serve to keep the bottom of the Figure 28-1 e-chassis stable. Figure 28-3 Figure 28-2 K L Figure 28-1

A. Begin by first checking the Allen screw in the edge side of the door and backing it out of the way of the threads in the threaded cylinder area.

B. Install the threaded cylinder plug assembly into theFigure mortise 28-1 case, opposite the key cylinder, as shown. Thread the cylinder plug assembly into the mortise case until it is nearly flush with mortise case side surface. Align the two pins on the threaded cylinder plug horizontally so the “D” shaped opening faces the door edge.

C. The spindle “V” notch should be oriented down and the slot oriented vertically, as shown (end view).

D. Install the knob or lever spindle assembly into the mortise case as shown.

E. Connect the E-Chassis to the CPU cable taking care not to disconnect the CPU Cable from the CPU.

— Slide the alignment chassis (I) over the two pins of the cylinder plug assembly into the mortise case. The mortise case should be flat and hidden inside the pocket of the wood.

— Test the Thumb Piece to ensure that it works properly. If it does not work the mortise case was misaligned in step 12.

F. Install the TORX screw through the chassis and into the ¼-28 stud from the outer escutcheon. Tighten until snug.

G. Install the threaded bushing guide for the knob/lever into the alignment chassis. The bushing needs only to be installed by a few threads.

H. Tighten or install the ¼-20 threaded through bolt (J) with the counter sink star washer (K) and the threaded washer (L) through the door into the outer handle bushing in the exterior escutcheon. The washer keeps the decorative nut from spinning.

Interior Escutcheon Posts

2" + thick doors

MARKING SHOULD BE VISIBLE

1 ¾"- 2" thick doors

There are two interior escutcheon posts provided IMAGEin your 22-2 kit. The short one is used for 1 ¾"IMAGE doors 22-1

and 2"IMAGE doors. 22-2 Longer fits 2 ¼" doors.IMAGE There 22-1 are two threadedIMAGE 22-2 holes on the inner escutcheon,IMAGE 22-1 use the threaded hole on the edge side of the inner

Figure 30-2 escutcheon. Screw the appropriate post into the Figure 30-1 inner escutcheon, using the template. Set the distance as shown.

DETAIL W SCALE 1 : 1 Note: The orientation of the escutcheon post opening should be horizontal to match the alignment cylinder. Also keep the larger of the oblong openings Make sure that marking is visible. pointing toward the door edge.

17 Escutcheon Post 18

Orientation of thumb turn Orientation of thumb turn in unlocked mode in locked mode

Image A Image B

Figure 33-1 Install the innerFigure escutcheon 34-1 by sliding the escutcheon post into the alignment bushing. It should slip very IMAGE 25-1 IMAGE 25-2 The interior escutcheon thumb turn should be easily into the bushing. Do not force it. oriented as shown in Image A during See image 18 for install orientation. the assembly.

K K Hold the interior escutcheon plate in place. Match the plugs on the battery and the CPU and connect. Test for functionality. With the interior escutcheon plate in place and the battery connected depress the thumb piece to wake up the lock. The CPU will announce “Power On.” To test that the lock is operating properly, press the black Auto-Lock button on the CPU. The lock will announce “Auto- Lock Engaged” then fully depress the latch bolt with your finger. If the lock is operating properly the deadbolt will be thrown out automatically. If the OPERATIONAL Figure 47-1 OPERATIONAL deadbolt does not throw out automatically, check Figure 47-1 Figure 47-2 AA Battery Pack Lithium Ion Pack Figurethe 47-2 connections between the e-chassis, the CPU Cable and the CPU Unit. Once the lock is operating properly, finish inserting the battery pack into the Electronic Component Pocket. Unlock the deadbolt with the thumb turn.

20 21

M IMAGE 26 O N The inner escutcheon is held in place by the P hardened Allen screw, similar to the screw used to hold the lock cylinder in place. This screw is already Figure 35-1 assembled inside the mortise case. The screw tightens and “pulls” on the ramp angle in the interior The threads of the bushing should now be protruding escutcheon post. If the screw does not “pull” the through the escutcheon. Locate the decorative nut escutcheon in toward the door face, the interior (M). Using the supplied twin pin spanner wrench (N), escutcheon post will need to be screwed in tighter. tighten the decorative nut. If the screw misses the angle slot, the opposite is Next, install the nylon (grey) washer (O) and the true. The interior escutcheon post will need to be knob (P) or lever. Use the supplied Allen wrench to moved outward. tighten the set screw from the bottom.

Figure 40-1 Install the armor plate using the two decorative screws provided.

Insert lip of CPU Armor Plate behind the top of the Armor Plate. Secure with the Decorative Screw provided (Q).

Install the finished screw cover over the Through Bolt screw. OPERATIONAL Figure 41-1

24 PREPARING THE JAMB AND STRIKE INSTALLATION

Use the center lines above to locate the proper height of the strike plate.

NOTE: The strike plates are handed.

Image A Image B Image A Image B

Locate the heavy steel armor reinforcement plate from your kit. Place the plate carefully into the ¼" pocket. Trace the inside rectangle shape onto the wood. This area is to fit the dust box. Also mark the six (6) screw hole positions. Place your strike plate to align with the armor plate. Draw an outline around the perimeter of the strike Route the dust box pocket out. The minimum plate. depth is one inch (1") deep. Image B shows what the finished prep should look like. You will need to Route and chisel the pocket for the strike plate, as square off the corners for a proper dust box fit. IMAGE 35outlined. The pocket should be ¼" deep to allow for IMAGE 37 the armor reinforcement plate under the strike plate. NOTE: Be careful not to split the jamb opening of Your finished prep should resembleImage B. the dust box.

IMAGE 36 IMAGE 38

Drill two (2) 3⁄16" diameter pilot holes the full length of the armor reinforcement plate screws. This will help prevent the wood from splitting behind the jamb. Lubricating the screws with wax or soap will aid in smooth installation.

The two smaller #12 flat head screws are threaded into the armor reinforcement plate at the top and bottom. These screws have a section of machine thread that is designed to engage into the armor reinforcement plate holes. You will only need to drill two ⅛" diameter holes into the wood behind the armor reinforcement plate for the screws’ tip clearance. The tip is not designed to hold into the wood. The machine screw section will do that. IMAGE 39

© 2014 Keeler is a division of Belwith® Products, LLC | All Rights Reserved | www.keelerproducts.com | #73057 RevA 11 If you have any questions or comments please feel free to contact Keeler Home Products directly at (800) 235-9484. We always strive to improve your experience with our product lines.

Thank you, The Keeler Design and Management Team