SecuRemote™ Enabled Architectural Mortise Lock Installation Instructions These instructions are designed to be a guide for assembly. The actual “ORDER” of assembly may be altered by the craftsman. We have included explanations of the design at several intervals to assist the installer. The Keeler concept was designed in conjunction with several experienced craftsmen in the US, and several features are designed to allow proper alignment on the door for smooth operation. All of our mechanical components are proudly machined in the United States. Installation Sections: Preparing the Door, Mortise Case Installation, Exterior Escutcheon Installation, Interior Component installation, Interior Escutcheon Installation, Armor Plate Installation, Preparing the Jamb and Strike Installation ESP 0025 10 9 5 25 OPTION B 23 2 1 30 29 31 32 5 5 OPTION A 4 2 8 7 24 34 3 18 13 35 33 3 36 6 26 27 11 12 28 22 21 20 19 14 17 16 15 MATERIAL MAXIMUM MASS DRAWN BY ITEM DESCRIPTION QTY. ITEM DESCRIPTIONPER DRAWING MAC QTY. 1 20" WIRE HARNESS 1 TOLERANCE20 (UNLESS SPEC'D)INT.DESCRIPTION KNOB NUT, MORTISE SCALE 1 ENGLISH [METRIC] ELECTRONIC HARDWARE PACKOUT 1:4 THIS DRAWING AND ITS CONTENTS ARE CONFIDENTIAL AND ARE NOT TO BE 2 PL DEC ±.010 [±.25] 2 1.5mmCOPIED AMP IN WHOLE Mini OR IN PART CT OR USED Connectors OR DISCLOSED TO OTHERS EXCEPT AS 2 213 PL DEC ±.005 [±.13]KNOB/LEVERNUMBER WASHERA SHEET REVISION 1 AUTHORIZED BY BELWITH PRODUCTS LLC. 3 MORT. E-CHASSIS KIT RIGHT 1 SIMILAR PARTS 22ANGULAR ±2° [±2°]KNOB/LEVERESP INT, 0025 ASSYSIZE 2 OF 5 G 1 4 MORTISE CASE 1 23 BATTERY BOX ASSY 1 5 SCREW, #12 WOOD MOD THD 6 24 BATTERY 7.2V PACK 2 6 EXTERIOR ESC ASSY ELECTRIC 1 25 ARMOR PLATE TOP 1 7 MORTISE CYLINDER 1-1/8" 1 26 ARMOR PLATE BOTTOM 1 (WITH CUT KEYS) 2 27 SCREW 6-32 X 3/8" FLAT UC PHIL 3 8 BLANK KEY 1 28 FINISHED SCREW COVER 1 9 STEEL HEX NUT 1 29 SCREW #10 X 3" WOOD PHIL FLAT 4 10 CENTERING STUD 1 30 ARMOR REINFORCEMENT PLATE 1 11 CYLINDER PLUG ASSY 1 31 DUST BOX 1 12 SPINDLE ASSY. 1 32 STRIKE PLATE 1 13 SCREW, 6-32 X 3/4" PAN TORX 1 33 TORX KEY T10 1 14 THREAD BUSHING GUIDE 1 34 HEX KEY 1/8" 1 15 THREADED WASHER 1 35 HEX KEY 9/64" 1 16 CSINK STAR WASHER 1/4" 1 36 SPANNER WRENCH 1 17 THROUGH BOLT 1/4-20 X 2-1/2" 37* ELECTRONIC LOCK TEMPLATE 1 FLAT HEAD 1 38* ELECTRONIC INSTRUCTIONS 1 18 INTERIOR ESCUT. POST 1-3/4" – 2" 1 19 INTERIOR ESC ASSY. 1 *not shown Product(s) shown and referenced to in this document are covered under United States and foreign patents. Keeler and its subsidiary title products are registered trademarks, in the United States and multiple foreign countries. See the Keeler web site for complete listing of intellectual property rights. www.keelerproducts.com Porter Cable, Allen, Sharpie, Torx are registered US trademarks. Copyrighted, 2013. All rights reserved. Printed in the United States of America. © 2014 Keeler is a division of Belwith® Products, LLC | All Rights Reserved | www.keelerproducts.com | #73057 RevA 1 2 Porter Cable model number 513 36"–39" 36"-39" Figure 1-1 The provided Keeler template is designed for doors with a square edge (non-beveled) miter. If you are using a beveled edge, you will need to adjust for the backset distance, on the lead edge. The red outlined features on the template are for the inside of the door. The Keeler template is marked with the center line of After marking the door edge, it is recommended to the knob; position the folded portion as shown 36 to use an automatic router similar to the Porter Cable® 39 inches from the floor. model number 513 (or an alternate) as shown here to router the door edge. WARNING: Verify the door will accommodate the mortise lock. Verify the trim will not interfere with Follow the Porter Cable Instructions for setting the the door stop, door panel or glass. router dimension cuts. 3 PREPARING THE DOOR Route the door for the electronic components (battery and CPU) and the mortise case as shown. As always, avoid routing the pocket too deep. The pocket depth should be: 4 3⁄16"—for the electronic components. 4 1⁄16"— for the 2 ¾" back set, this allows 3⁄16" clearance behind the mortise case. The 2 ¾" backset mortise case measures 3 ⅞" wide. 3 13⁄16"— for the 2 ½" back set, this allows 3⁄16" clearance behind the mortise case. The 2 ½" backset mortise case measures 3 ⅝" wide. The opening should be routed out to a 1" width. The height needs to be 6 ½". Next, route the armor plate opening, as shown. The pocket depth should be .2" or approximately 3⁄16". Route the opening to 1 ¼" wide and the height should be 8". Use a squaring chisel to square the corners of the armor plate opening, as shown. Next, add the small pocket(s) for clearance of the latch pivot as shown. The template indicates the depth .625" (⅝") and position of the undercut. NOTE: Only one undercut is needed, depending upon the hand of the mortise case. The template has two (2) to allow for the hand of the lock. Figure 3-1 © 2014 Keeler is a division of Belwith® Products, LLC | All Rights Reserved | www.keelerproducts.com | #73057 RevA 2 4 EXTERIOR SIDE OF DOOR Re-attach the template and mark the center line of the three holes. Caution! The backset shown is for a square (non-beveled) door. If the door has a bevel, move the center line as needed. 1. Mortise Cylinder Hole: Drill 1 ⅜" Dia. Intersect the mortise pocket only. 2. Outside Escutcheon Post Hole: Drill ⅝" Dia. Intersect the mortise pocket only. 3. Bottom Through Bolt Hole (for Grip): Drill 5⁄16" Dia.* To prevent chipping the door, drill this hole half- way the width of the door, starting from the exterior and interior. This hole needs to go through the door completely. *NOTE: There are different Through Bolt Hole locations After drilling holes for each lock design. Be sure to select the correct Figure 8-1 option. Figure 7-1 5 EXTERIOR SIDE OF DOOR 6 INTERIOR SIDE OF DOOR Figure 11-1 Figure 12-1 After routing After routing Cut the shaded area rectangle out of the template Cut the shaded Figurearea 10-1 rectangle out of the template using scissors. This area will be used for the thumb- using scissors. This area will be used for the Figure 9-1 piece of the exterior handle. Mark the outline of the alignment chassis of the interior handle. Mark the cutout area. outline of the cutout area. Route the exterior of the door. Route to a depth Route the interior of the door. It should resemble the of 1 7⁄16". It should resemble the image on the right. image on the right. © 2014 Keeler is a division of Belwith® Products, LLC | All Rights Reserved | www.keelerproducts.com | #73057 RevA 3 7 8 MORTISE CASE INSTALLATION Wire Harness Access Hole 1.0 25.00° Figure 13-1 Interior side of door Figure 17-1 Next, pre-drill the two pilot holes—3⁄16" in diameter by Drill a connection access hole between the two ⅝" deep—for the mortise case screws on the center routed pockets. line of the edge as shown. Slide the mortise case into the opening and thread in the two screws. Drill a ⅝" hole from the electronic component pocket at a 25° angle to the mortise lock pocket. See Step 9 before inserting the mortise case into the opening. 9 A Figure A Figure 14-1 Figure 14-2 Insert the CPU Cable through the Connecting Access Hole and plug in a Mini CT Connector to each end of the 20" Thumb Piece Wire Harness. Next, using electrical tape, tape the Thumb Piece Wire to the back of the mortise case with about 10" of wire protruding from the top of the mortise case. The end of the CPU Cable should be pulled to the interior side of the door and the end of the Thumb Piece Wire should be pulled to the exterior side of the door. Before inserting Mortise Lock, pull the 14 pin CPU wire through the wire harness access hole and feed the end of thumb piece wire through the connecting access hole. While inserting the mortise case into the opening feed the end of the Thumb Piece Wire through the connecting access hole. © 2014 Keeler is a division of Belwith® Products, LLC | All Rights Reserved | www.keelerproducts.com | #73057 RevA 4 10 Connection Line Detail of connection Locate the CPU Thumb Piece Wire to the CPU. Next, insert the CPU and secure to the top of the Electronic Component Figure 18-2 Pocket using two Wood Screws (Screw, #12 Wood Mod Thd). Figure 18-1 11 Tuck the Thumb Piece Wire into opening so it will not interfere with alignment. E Locate the ¼-28 centering stud and the steel hex nut as shown in the image. The stud has internal threads on one end and a nylon anti-vibration patch on the other end. Screw the end with the anti-vibration patch into the outer escutcheon and tighten using pliers. Then, install the nut loosely onto the ¼-28 threaded area. Position the nut close to the inner surface of the escutcheon. Slide the assembly into the mortise case as shown.