R.Somma, Thesis: "Hardness Effects Due to Aging and Dwell Time

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R.Somma, Thesis: HARDNESS EFFECTS DUE TO AGING AND DWELL TIME DURING COMPRESSION OF FATTY ALCOHOL COMPACTS AND THEIR EXCIPIENTS By RUSSELL F. SOMMA A dissertation submitted to the Graduate School , New Brunswick Rutgers , The State University of New Jersey in partial fulfillment of the requirements for the degree of Doctor of Philosophy Graduate Program in Pharmaceutical Science Written under the direction of Professor Nicholas G. Lordi and approved by New Brunswick , New Jersey May 1987 ABSTRACT OF THE DISSERTATION HARDNESS EFFECTS DUE TO AGING AND DWELL TIME DURING COMPRESSION OF FATTY ALCOHOL COMPACTS AND THEIR EXCIPIENTS By RUSSELL F. SOMMA Dissertation Director: Professor Nicholas G. Lordi This study was initiated based on observations made during process optimization trials for a sustained release potassium chloride supplement . It was noted during compression that compact "hardness" varied with time as a function of the rotational speed of the com- pression equipment. These changes in compact strength and the subsequent unpredict- able effects on the behavior of the sustained release dosage form sug- gested a need for detailed analysis of the components and their pro- cessing. The sustained release system which was studied was of the erosion or matrix type. Changes in tablet hardness with time are not unique; however, the compacts which have been characterized in this research vary sub- stantially from the more standard tablet formulations. The fatty alcohols used in sustained release dosage forms possess unusual com- pressional and physicochemical properties which set off the erosion/ matrix compact as unique. The matrix formers (fatty alcohols) were characterized using differential scanning calorimetry, microscopy, as well as being formed into compacts for tensile strength measurements. The potassium chloride was evaluated with respect to moisture content, particle size, compressibility, and tensile strength of resulting compacts. Com- pression was carried out for all samples and sample mixtures using a universal testing machine , as well as an instrumented single station press. It was found that the fatty alcohols used in compact formation must have a minimal amount of solid-solid transition as measured by the heat of freezing. Samples with a high solidification energy pro- duce superior tablets. Potassium chloride, which possesses a fine particle size with an irregular configuration, produces strong compacts. The amount of surface moisture was found to be critical with a high level producing compacts with low tensile strength. Some degree of intracrystalline moisture promotes better compaction properties but also increases aging effects as measured by changes in tensile strength. Potassium chlor- ide with the aforementioned properties was found to be most sensitive to the length of dwell time employed during compression. Fatty alcohol compacts did not exhibit sensitivity to dwell time and reduced the aging properties of potassium chloride when used in mixtures with this material. Dedicated to my best friend and wife Mary Louise Somma iv Acknowledgements This work was supported solely by CIBA-GEIGY Corporation , Pharma- ceuticals Division. The author would like to thank Dr. LuAnn Ball, Dr. James Clevenger, and Mr. Louis Zagst for their technical assis- tance, Dr. Nicholas G. Lordi for his advise and technical direction, and Mrs. Jeanne Castaldo for her meticulous typing and preparation of the manuscript. v Contents Abstract ii Dedication iv Acknowledgements v Contents vi List of Tables x List of Figures xii I. Introduction 1 II. Background and Literature Survey 5 A. Raw Materials 6 A.1 Matrix Forming Components, Processing 6 and Synthesis A.2 Matrix Forming Components, Physico- 10 chemical Properties A.3 Potassium Chloride Processing and 18 Refining A.4 Potassium Chloride and Related 21 Excipients: Physicochemical Properties During Compaction B. Compaction Physics and Related Physical 26 Manifestations B.1 Theories of Bond Formation in Compacts 26 B.2 Characterization of Bonding Mechanism 32 B.3 Die Wall Effects on Compacted Systems 43 B.4 Aspects of Compact Strength 46 III. Experimental 49 A. Materials 49 vi B. Physical Characterization of Potassium 51 Chloride B.1 Moisture Content 52 B.2 Density 53 B.3 Particle Size 54 B.4 Microscopy 55 C. Thermal Analysis 57 C.1 Instrumentation 57 C.2 Sample Treatment 58 C.3 Calibration 60 C.4 Procedure 65 C.5 Data Analysis 65 D. Sample Preparation and Processing 66 E. Assessment of Compressibility 68 E.1 Instron Process 68 E.2 Instrumentation Description 68 E.3 Calibration: Instron 70 E.4 Procedure: Instron 70 E.5 Data Analysis, Tensile Strength 73 E.6 Data Analysis, Heckel Plots 73 E.7.a Instrumented Tablet Press Process 75 E.7.b Instrumentation 75 E.7.c Calibration: Instrumented F-Press 80 E.7.d Procedure: Instrumented F-Press 84 E.7.e Data Analysis 85 F. Compact Strength Measurement 85 F.1 Instrumentation 85 Vii F.2 Calibration 86 F.3 Data Analysis 88 IV. Results and Discussion 90 A. Matrix Forming Components, Fatty Alcohol 90 Behavior A.1 Cetostearyl Alcohol 90 A.2 Tetradecanol (C14) 94 A.3 Hexadecanol (C16) 97 A.4 Octadecanol (C18) 100 A.5 Octadecanol/Hexadecanol Mixtures 102 A.6 Energy Measurements of Fatty Alcohols 106 A.7 Process Evaluation: Compaction of 108 Fatty Alcohols A.8 Aging Effects on Fatty Alcohol 114 Compacts B. Active Ingredient Component, Potassium 115 Chloride B.1 Moisture Content 116 B.2 Particle Size 117 B.3 Assessment of Compressibility and 119 Compact Strength B.4 Surface Moisture Effects 125 B.5 Aging Effects of Potassium Chloride 127 Compacts B.6 Assessment of Densification and Bond 131 Formation: Heckel Plots C. Mixtures of Matrix Formers and Potassium 135 Chloride C.1 Mixtures of Cetostearyl Alcohol and 136 Potassium Chloride viii C.2 Hexadecanol/Octadecanol and Potassium 141 Chloride C.3 Thermal Properties of Cetostearyl 143 Alcohol and Potassium Chloride Mixtures D. Evaluation of Components Using an Instrumented 145 Tablet Press D.1 Potassium Chloride 145 D.1.a Potassium Chloride, Lot L7490 145 D.1.b Cycle Plot Evaluation of 149 Potassium Chloride, Lot L7490 D.1.c Potassium Chloride, Lot 10195 150 D.1.d Cycle Plot Evaluation of 153 Potassium Chloride, Lot 10195 D.2 Potassium Chloride and Fatty Alcohol 155 Mixtures D.2.a Cetostearyl Alcohol, Lot K4991, 156 and Potassium Chloride, Lot L7490 D.2.b Cetostearyl Alcohol, Lot K4991, 158 and Potassium Chloride, Lot 10195 D.2.c Cycle Plot Evluation of Mixtures 159 of Potassium Chloride and Cetostearyl Alcohol V. Summary and Conclusions 162 A. Matrix Forming Components 162 B. Potassium Chloride 163 C. Mixtures 165 VI. Tables and Figures 167 VII. References 269 Vita 277 ix Tables Reference Table Title Page I Physical Properties of Pure Alcohols 11 II Physical Properties of Potassium Chloride and 21 Magnesium Stearate III Fatty Alcohol Samples and Origins of Supply 49 IV Potassium Chloride Samples and Origin of Supply 50 V Transducer Calibration Data Using the Instron 82 VI Die Wall Transducer Calibration Data Using the 83 Instron VII Hardness Tester Calibration Data 87 VIII Cetostearyl Alcohol Composition 90 IX Heat of Fusion, High Purity Fatty Alcohol 107 Samples X Energy of Freezing as a Function of C16 108 Concentration XI Compact Strength of Fatty Alcohols Recorded as 108 Tensile Strength XII Effects of C14 on Energy of Freezing for 112 Cetostearyl Alcohol, Lot L4593, and Resulting Increase in Tensile Strength XIII Surface Moisture of Potassium Chloride 116 XIV Characterization of Size Fractions for Potassium 117 Chloride, Lot 10195 XV Characterization of Size Fractions for Potassium 117 Chloride, Lot L7490 XVI Particle Size Distribution, Milled Lot 10195 121 XVII Surface Moisture Effects on Tensile Strength of 125 Potassium Chloride Compacts x Reference Table Title Page XVIII Aging Effects on Tensile Strength of 128 Potassium Chloride, Lot 10195, Compacts XIX Aging Effects on Tensile Strength of 128 Potassium Chloride, Lot L7490, Compacts XX Heckel Plot, %AUC for 0.2 and 10.0 Second 132 Dwell Time XXI Compact Tensile Strength of Cetostearyl 137 Alcohol and Potassium Chloride Mixtures XXII Compact Tensile Strength of an Increased 139 Level of Cetostearyl Alcohol and Potassium Chloride Mixtures XXIII C16/C18 Fatty Alcohol Combinations and 141 Potassium Chloride Mixtures XXIV Compression Results, Potassium Chloride, 146 Lot L7490 XXV Compression Results, Potassium Chloride, 151 Lot 10195 XXVI Compression Results, Cetostearyl Alcohol and 156 Potassium Chloride Mixtures XXVII Compression Results, Increased Level of 157 Cetostearyl Alcohol and Potassium Chloride Mixture XXVIII Compression Results, Cetostearyl Alcohol and 158 Milled Potassium Chloride Mixture XXIX Compressions Results, Cetostearyl Alcohol and 159 Potassium Chloride Mixture xi Figures Reference Figure Title Page 1 Phase Diagram of C16 and C18 Fatty Alcohol, 17 Literature Reference 2 Typical Theoretical Heckel Plots 34 3 Cycle Plots, Theoretical Examples 38 4 Tablet Stress Components During Diametral 47 Compression 5 Typical Compact Fracture Patterns 48 6 Flow Diagram for Potassium Chloride Sizing 50 7 Schematic Representation of the DSC Cell 58 8 Matrix Granulation Fusion Procedure 66 9 Instron Punch Holding Fixture 69 10 Integrated Circuit Piezoelectric Transducer 76 11 F-Press Configuration Showing Instrumented 78 Components 12 Upper Punch Holder, Transducer Location 78 Drawing 13 Lower Punch Holder, Transducer Location 79 Drawing 14 Instrumented Die, Transducer Location 79 Drawing 15 Die Table Modifications 79 16 Upper Punch Transducer Calibration
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