Diehl Metall's Technologies for Brilliance
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We change the world, not from outside but from within. Published by: Diehl Metall Stiftung & Co. KG Strategic Marketing Heinrich-Diehl-Straße 9 COMPANY PRESENTATION 90552 Röthenbach a d Pegnitz Tel. +49 (911) 57 04 - 0 Fax +49 (911) 57 04 - 435 Drucknorm www.diehlmetall.de Platzhalter INTRO A spirit of enquiry comes from within. Curiosity takes us further That feeling of burning curiosity is incomparable. It releases boundless energy to get to the bottom of things. Diehl Metall‘s spirit of enquiry was awoken more than 100 years ago and still strives to harness the forces of nature. Cunning use of fire and water, a deep understanding of the melting process and technological expertise in the field of non-ferrous metals are necessary for the things we do. We develop alloys for today‘s applications and thus shape the technologies of tomorrow. Diehl Metall products make a significant contribution to our daily lives and to the expansion of infrastructure. They can be found tucked away everywhere, behind virtually every door. CONTENTS Spirit of Enquiry 2 Technologies 4 Heating & Plumbing 6 Automotive Development 8 Automotive Applications 10 Consumer Electronics 12 Outlook 14 Portfolio 16 The Best Links in the World 18 2 3 TECHNOLOGIES Fascinating ideas come from within. Diehl Metall‘s technologies for brilliance. The material CUPHIN® Water meter housing Wires Strips Coated profiled strip Stamped foils Mechatronic components LED-Scheinwerfergehäuse mit um- spritzten Einpresszonen-Kontakten Synchronizer rings We are all around you. Especially where you least expect it: inside things. in brass and steel Diehl Metall products function out of sight. At all times, in every place. They ensure dynamic mobility, make life more convenient and communication easier, and provide a good feeling and a sense of security. Customers all over the world rely on us as an expert development partner and on our sophisticated design solutions. Shaping the future and enjoying success together – and we can use more than 100 years of experience to achieve it. 4 5 HEATING & PLUMBING Health and wellbeing come from within. Sustainable product developments from Diehl Metall. Drinking water is the most important thing we need to live. Consumers want to feel sure that the water flowing out of the Innovative materials for drinking water applications tap is free from harmful substances. The most important aspects of drinking water installation include the selection of suitable materials. Diehl Metall material solutions are ideally suited to the heating and plumbing industry, as they meet high standards of safety, corrosion resistance, hygiene and mechanical properties. Ecology and economy are closely connected: Our alloys conserve scarce resources, do not wear out, can easily be recycled and have a Semi-finished products in brass and convincing, sustainably good energy footprint. high-strength brass: Rods, hollow rods, pipes and profiles 6 7 AUTOMOTIVE DEVELOPMENT Drive comes from within. Choose the perfect partner for dynamic mobility. Us. Casting the alloy Cutting the bars / block saw Pressing the rods Cold forming by drawing Forging process of Production of steel synchronizer rings Coating Forging technology test station brass synchronizer rings Trust has always formed the basis for the perfect partnership. The development and production of Our synchronizer ring: the keystone of the mechanical transmission. high-performance alloys and tool construction in house provide the best conditions for tailored design Diehl Metall Schmiedetechnik is the global market leader for brass synchronizer rings. of modern engine and drive technologies. Like newlyweds, we can hardly wait to get new projects More than 1 billion have been delivered all over the world since 1956. on the road with you – in a process of trustful interchange, and all the while keeping our eye on the Diehl Metall thinks of itself as your development partner and full-range supplier desired aim: smaller assemblies with higher power and lower consumption, or a reduction in the weight of the vehicle as a whole. To achieve this, Diehl Metall and its international production partners to the international automotive industry. Ask the specialists. Us. focus on the principle of miniaturization and clearly increases the efficiency of existing technologies with innovative products. As our customer, you can be sure of receiving the required product in the Multiple-cone synchronizer ring assembly: desired quality anywhere in the world. patented Diehl Metall solution for optimum heat regulation 8 9 AUTOMOTIVE APPLICATIONS Motivation comes from within. The expertise for the mobility of tomorrow, from Diehl Metall. Tribologically optimized Swash plates Signal-conducting litz wire Kontaktteile mit Profiled strip stamped in one step Internal lights Connectors Zellkontaktierungssystem Lead frames brass materials Einpresszonen The high ecological and economic potential of a closed material cycle is our strongest motivation for sustainable, customer-oriented thought and action. The trends of the future are well-known. Diehl Metall already keeps all its material development The global market leader for special materials in the automotive industry recommends: and production, as well as surface, stamping, sheet metal shaping and forging technology Ask about our innovative materials for automotive applications. operations within the company. From the start, we place great value on easily recyclable alloys and composite materials. Development services throughout the supply chain – in which our innovative overmoulding and assembly technologies play an important role – help future technologies such as fuel cell, hybrid and electric drives to break through. 10 11 CONSUMER ELECTRONICS Joie de vivre comes from within. Solutions that make everyday life better from Diehl Metall. Innovative materials for electronic applications Nothing is permanent but change, as the Greek philosopher Heraclitus knew. This is particularly true of consumer electronics products. Diehl Metall considers itself an internationally active partner of stamped part customers and electronic component manufacturers in the field of surface and shaping technology. Our integrative supply chain makes us extremely flexible, to realize the demands made Metallisch beschichtete Hochpräzisionsstanzteile 2D and 3D of products and technologies in the quickest possible way. To us, sustainability means innovative Reel-to-reel plating handling of materials and energy. We therefore place the greatest value on recyclable design for materials and surfaces. OTB Oberflächentechnik in Berlin was awarded the „Berlin-Brandenburg Prize for Innovation“ for the pioneering gold recycling process MEGER®. Good to know: At Diehl Metall you can expect endurance you can rely on. From the start, we High-speed stamping combine your experience as a user with our expertise as a developer, and together we make your Selective refinement with nickel phosphorus product succeed. 12 13 OUTLOOK Optimism comes from within. As a family company, we know from experience to think of the future. Margarete and Heinrich Diehl The company founders, 1902 Factory 1 at Nuremberg North The early phase of the company: A view of semi-finished product In 2007, on the occasion of his 100th East station, 1917 A manual worker in the foundry production in the 1950s birthday, Karl Diehl donated funds to restore the courtyard of the Nuremberg From the small wrought iron works, which Mr and Mrs Diehl built up together in just a few years Pellerhaus, a pearl of the Renaissance. into a leading Frankish industrial semi-finished product business, their son Karl Diehl created an internationally leading technology company. From an iron works to a technological concern. Recognizing the signs of the times, the company began to diversify just a few years after being Over 100 years after its foundation, Diehl Metall, with its headquarters founded. Following this tradition, Diehl Metall puts its faith in diversity and uses the synergies of in Röthenbach near Nuremberg, is now represented at 12 sites with the five parts of the Diehl Group concern strategically. With over 12,000 employees around the over 2,500 employees. world, we are in the best position to support customers and partners as an experienced The company has been continuously family-owned since 1902. problem-solver in the future too – with curiosity and and a spirit of enquiry. 14 15 PORTFOLIO Skill comes from within. Your Diehl Metall specialists from around the world. PRESSED & DRAWN FORGED PARTS ROLLED PRODUCTS SURFACE & SHAPING TECHNOLOGY PRODUCTS Diehl Metall Diehl Metall Diehl Diehl The Miller Griset Sundwiger Diehl Metall Diehl Metall Diehl Power OTB Diehl Augé ZIMK SCHEMPP Messing Schmiede- Synchro Tec do Brasil Company Messingwerk Malaysia Shenzhen Electronic Oberflächen- Découpage & DECKER technik (Wuxi) Metalúrgica technik in Berlin Casting of alloys Semi-finished products in brass and high-strength brass: Rods, hollow rods, pipes, profiles, ingots Hot forged parts in light alloys and brass Synchronizer rings (brass, steel) with and without friction layers Bright and hot-dip tinned strips Wires and foils Cutting centre Aluminium strip Product development / Process development Tool design and set up Hammered profiled strip Precision stamped parts Selektive und vollflächige metallische Beschichtungen von Bändern und gestanzten Teilen Gestell- und Trommel-Galvanik Reel-to-Reel Plating von 3D-Teilen Spot plating Metal recycling Overmoulding and assembly 16 17 Diehl Metall Stiftung & Co.