National Occupational & Process Safety
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NATIONAL OCCUPATIONAL GRAND HYATT SAN ANTONIO & PROCESS SAFETY MAY 17 – 18, 2016 CONFERENCE AND EXHIBITION SAFETY AWARDS EVENT 2016 AFPM SAFETY AWARDS PROGRAM The presentation of the AFPM AFPM CONGRATULATES ALL Safety Award plaques is part of a comprehensive safety awards program OF THIS YEAR’S AWARD which the Association’s Safety & Health RECIPIENTS ON THEIR Committee has developed to promote safety performance achievements in OUTSTANDING ACHIEVEMENTS. the petroleum refining, petrochemical manufacturing, and contracting industries and to publicly recognize the excellent BEST WISHES FOR A SAFE 2016. record of safety in operations which the industries and contractors have achieved. AFPM Safety Awards are based on records kept for employees in accordance with OSHA record keeping requirements as defined by law and entered on the OSHA 300A summary form and API RP 754, Process Safety Performance Indicators for the Refining and Petrochemical Industries. TABLE OF CONTENTS 1 Distinguished Safety Award The Safety Awards Program honors Elite Gold Safety Award AFPM Regular member companies Elite Silver Safety Award operating U.S. refineries and petrochemical manufacturing plants as 2 Merit and Achievement Awards well as Associate member contractors working in those facilities. The program 9 Contractor Merit Awards consists of the following awards. 27 Quick Reference Alphabetical 29 AFPM Safety and Health Committee 33 News Release MASTERS OF Master of Ceremonies CEREMONIES Robert Bahr Global Process Safety & Risk Manager – Exxon Mobil Corporation, AFPM Safety & Health Committee Chair Ronald Meyers Principal EHS Professional – Axiall Corporation, AFPM Safety & Health Committee Presentation of DSA Awards Gregory Goff Chairman, President and Chief Executive Officer – Tesoro Corporation AFPM Chairman of the Board 2 Cover photograph ©Shutterstock. AFPM SAFETY AWARD RECIPIENTS THE 24TH ANNUAL SAFETY AWARDS DINNER FORTY-FOUR ASSOCIATE MEMBER COMPANIES HONORS 40 REGULAR MEMBER COMPANIES ARE RECOGNIZED FOR THEIR EXCELLENT REPRESENTED BY 61 REFINERIES AND SAFETY PERFORMANCE WITH 443 AWARDS 80 PETROCHEMICAL PLANTS WITH A GRAND FOR THEIR EFFORTS IN 138 FACILITIES. TOTAL OF 278 AWARDS. THE DISTINGUISHED SAFETY THE ELITE GOLD SAFETY THE ELITE SILVER SAFETY AWARD WINNERS ARE AWARD WINNERS ARE AWARD WINNERS ARE Chevron Products Company Calumet Penreco, LLC Chevron Phillips Chemical Company LP El Segundo Refinery Dickinson, TX Facility Borger Plant ExxonMobil Chemical Company ExxonMobil Chemical Company ExxonMobil Chemical Company Baton Rouge Polyolefins Plant Baton Rouge Chemical Plant Baytown Olefins Plant DISTINGUISHED SAFETY AWARD ExxonMobil Chemical Company ExxonMobil Chemical Company Baton Rouge Plastics Plant Beaumont Polyethylene Plant AFPM’s most prestigious award, the Distinguished Safety Award (DSA) ExxonMobil Chemical Company LyondellBasell Industries recognizes those member company Baytown Chemical Plant Chocolate Bayou Polymers Facility refineries and petrochemical plants that LyondellBasell Industries have attained a sustained, exemplary level ELITE GOLD SAFETY AWARD Corpus Christi Operations of safety performance in the domestic This award is presented to the top one refining and petrochemical manufacturing LyondellBasell Industries percent of member company refineries industries. Recipients are chosen by a Matagorda Complex and petrochemical plants that have selection committee composed of exhibited superior safety performance members of the AFPM Safety & Health Marathon Petroleum Company LP and program innovation as determined Committee. It is the DSA Selection Com- Galveston Bay Refinery by the DSA Selection Committee. mittee’s responsibility to carefully examine Shell Oil Products US the safety performance records of individual Shell Martinez Refinery plant locations using the specific screening and selection criteria detailed below. Tesoro Refining & Marketing Company Anacortes Refinery Total Petrochemicals & Refining USA, Inc. Screening Criteria prepared for maintenance Bayport HDPE Plant In order to qualify for the DSA, a facility • Improperly prepared or hazardous Valero Refining Company must first pass the screening criteria as confined Space Ardmore Refinery described below: • Improperly prepared or hazardous 1. A location must achieve the following excavation Valero Refining Company requirements for the calendar year: • Any falls from height (>4 feet) Houston Refinery a. an employee total recordable incidence • Any Tier 1 or 2 Process Safety Event rate (TRIR) of 0.3 or less, (PSE) ELITE SILVER SAFETY AWARD b. a contractor total recordable incidence • Contact/exposure to hazardous rate (TRIR) of 0.3 or less, materials (physical and chemical) This award is presented to the top five 2. A location must have had no employee • H2S, HF, Hydrocarbons, Corrosives, percent of member company refineries workplace related fatalities and no Electricity, Radiation, Excessive Heat, etc. and petrochemical plants that have non-employee (contractor, visitor, etc.) • Any crane or rigging failure exhibited excellent industry safety workplace related fatalities for the previous 3. Did the location have any API RP Tier performance and program innovation five consecutive years. 1 Process Safety Events (PSE) that as determined by the DSA Selection required notification to the National Committee. A location must answer no to the following Response Center during the evaluation questions: year? 1. Did the location experience a community evacuation or sheltering event, or worker/ Selection Criteria contractor hospitalization (admitted for After passing the screening criteria, treatment) during the evaluation period? the candidate facility’s overall safety 2. Did the location experience a recordable performance record will be evaluated by injury where any of the following caused the selection committee based on the or contributed to the injury during the applicant’s written application. Those sites evaluation year? that are in the running for the DSA and • Failure to isolate hazardous energy Elite Gold awards participate in in-person (lockout/tagout) interviews with representatives of the DSA • Opening process equipment not properly Selection Committee. PRODUCTS FOR YOUR LIFE. EVERY DAY. MERIT AND ACHIEVEMENT AWARDS MERITORIOUS SAFETY AWARD FOR SAFETY ACHIEVEMENT: AWARD FOR SAFETY ACHIEVEMENT: PERFORMANCE AWARD 1,000,000+ EMPLOYEE HOURS 1+ YEARS Recipients must achieve an employee Recipients must have worked 1,000,000 Recipients must have worked one or total recordable incident rate of 0.6 or or more employee hours without a DART more years (365 consecutive days) less at their site for calendar year 2015. case (Days away from work, restricted, or without a DART case of an employee transfer) of an employee -or- workplace - or - workplace related fatality of an A facility will be excluded from receiving related fatality of an employee or non- employee or non-employee (contractor, this award if it has any of the following: employee (contractor, visitor, etc.) – or visitor, etc.) – or - one of the PSE a. a Process Safety Event (PSE) that - one of the PSE consequences listed consequences listed below during the resulted in a days away from work below during the evaluation period. evaluation period. case or a restricted/transferred case of an employee, contractor, A facility will be excluded from receiving A facility will be excluded from receiving or subcontractor. this award if it has any of the following this award if it has any of the following b. a PSE that resulted in a fatality of a during the evaluation period: during the evaluation period: third-party individual, a. a PSE that resulted in a days away a. a PSE that resulted in a days away c. a PSE that resulted in an officially from work case or a restricted/ from work case or a restricted/ declared community evacuation transferred case of an employee, transferred case of an employee, d. a PSE that resulted in an officially contractor, or subcontractor. contractor, or subcontractor. declared community shelter-in-place b. a PSE that resulted in a fatality of a b. a PSE that resulted in a fatality of a e. any workplace fatality of an employee third-party individual, third-party individual, or non-employee (contractor, visitor, c. a PSE that resulted in an officially c. a PSE that resulted in an officially etc.) declared community evacuation declared community evacuation d. a PSE that resulted in an officially d. a PSE that resulted in an officially declared community shelter-in-place declared community shelter-in-place e. any workplace fatality of an e. any workplace fatality of an employee or non-employee employee or non-employee (contractor, visitor, etc.) (contractor, visitor, etc.) 2 MERIT AND ACHIEVEMENT AWARDS Alon USA – Bay City Plant – Alon Big Spring Refinery Meritorious Safety Performance Award: 0.0 TRIR Achievement Years- 1 Year From 8/12/2014 to 8/13/2015 Achievement Years- 10 Years From 9/3/2005 to 9/2/2015 – Krotz Springs Refinery – Bishop Plant Meritorious Safety Performance Award: 0.4 TRIR Meritorious Safety Performance Award: 0.3 TRIR Achievement Hours- 1,334,491 Hours From 4/25/2013 to – Clear Lake Plant 1/1/2016 Achievement Years- 1 Year From 11/20/2014 to 11/19/2015 Achievement Years- 2 Years From 4/25/2013 to 4/24/2015 – Clear Lake Technical Center Meritorious Safety Performance Award: 0.0 TRIR BASF Corporation Achievement Hours- 2,187,371 Hours From 1/1/2005 to – Freeport Site 12/31/2015 Meritorious Safety Performance Award: 0.4 TRIR Achievement Years- 11 Years From 1/1/2005 to