TURNING | MILLING | DRILLING | BORING
Measuring gauges for solutions
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We are proud to introduce you to innovative products and solutions which can take you one step closer to the future.
Quality Assurance is key task in every products manufactured in world. We bring precise tech- nology that your measurements are closer to the true value. We set our standards to its class.
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opment with a stable relationship network are To order your new tools... new your order To part of our mission.
Our experience and expertise in the field has enabled us to offer customization of various products and services in line with global market conditions to serve the unique requirements of our valuable customers.
Looking ahead at future trends is important both for you and for us. We want to provide you with the best solutions so that you are able to meet challenges to come.
Hariharan Bharathi - NPD Head
3 Air Gauges Analog Air Gauge Unit Digtial Air Gauge Unit Air Plug Gauge Air Ring Gauge Air Caliper Gauge Electronic Caliper Gauge
Standard Gauges Plug Gauges Ring Gauges Snap Gauges Width Gauges Measuring Pins
Special Gauges Position Gauge Receiver Gauge PCD Gauge
Special Fixture Mechanical Dial Type Electronic Probe Type
Table of contents Table Multi-Gauge Fixture Manual Type Semi - Automatic Type Fully - Automatic Type
Basic Instruments Mitutoyo Brands Baker Brands MGW Brands Insize Brands
Optical Instruments Profile Projector Video Measurement Systems Magnifiers
Calibration Dimensional & Mass Pressure & Thermal Electrical & Torque Flow & Volume
Service & Retrofitting Air Gauge Unit Basic Instruments Optical Instruments Special & Multi-Gauge Optical Instruments
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Analog Air Gauge Unit ► Works on null balance pressure system
► Operating Pressure.: 43psi—60psi (3-4bar)
► Available in three resolution.: L.C.: 0.0005 mm, Range.: ± 0.020 mm
L.C.: 0.001 mm, Range.: ± 0.040 mm
L.C.: 0.002 mm, Range.: ± 0.080 mm
► Measuring Range.: 6 mm to 200 mm
1A / 2A Analog Air Gauge Unit
Depth - > 6mm | Jet - 1.6mm Depth - 3mm to 6mm | Jet - 1.0mm Universal Air Gauge Unit Depth - < 3mm Jet - 0.7 / 1.0 / 1.6mm
Digital Display Air Gauge Unit ► There is Two method of measurement available :
PIEZO Type / TRANSDUCER (or) PROBE Type
► Tri Colour LED Display (6 LED’s) / Memory storage of 4 channel
► Metric & Imperial measurement / RS 232 Output & Relay 24 V
► Semi-Auto Calibration Facility / Selectable range & Least count.
► Four Standard types of Display unit available :
Single Channel / Twin Channel / Three Channel / Four Channel Digital Display AG Unit Single Channel ► Available in three resolution.: L.C.: 0.0005 mm, Range.: ± 0.025 mm
L.C.: 0.001 mm, Range.: ± 0.050 mm
L.C.: 0.002 mm, Range.: ± 0.100 mm
► Measuring Range.: 6 mm to 200 mm
Digital Display AG Unit Digital Display AG Unit Digital Display AG Unit Four Channel Twin Channel Three Channel
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Digital Column Air Gauge Unit ► There is Two method of measurement available :
PIEZO Type / TRANSDUCER (or) PROBE Type
► Tri Colour Bar Graph (100 LED’s) & LED Display (6 LED’s)
► Memory storage of 4 channel / LED Brightness Adjustable
► Metric & Imperial measurement / RS 232 Output & Relay 24 V
► Semi-Auto Calibration Facility / Selectable range & Least count.
► Available in three resolution.: L.C.: 0.0005 mm, Range.: ± 0.025 mm
L.C.: 0.001 mm, Range.: ± 0.050 mm
L.C.: 0.002 mm, Range.: ± 0.100 mm Digital Column AGU Single Channel ► Measuring Range.: 6 mm to 200 mm
Digital Special Type Air Gauge Unit ► There is Two method of measurement available :
PIEZO Type / TRANSDUCER (or) PROBE Type
► Tri Colour LED Display (6 LED’s) / Memory storage of 4 channel
► Metric & Imperial measurement / RS 232 Output & Relay 24 V
► Semi-Auto Calibration Facility / Selectable range & Least count.
► Two Special Types of Display unit available :
Twin Channel Three Display Unit / Three Channel Four Display Unit
► Tapper Angle checking facilities available
► Available in three resolution.: L.C.: 0.0005 mm, Range.: ± 0.025 mm
L.C.: 0.001 mm, Range.: ± 0.050 mm
L.C.: 0.002 mm, Range.: ± 0.100 mm
► Measuring Range.: 6 mm to 200 mm
2 Channel 3 Display Air Gauge Unit 3 Channel 4 Display Air Gauge Unit Tapper Checking Tapper Checking
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Air Plug Gauge ► Offered with 2, 3 & 4 middle or corner measuring Jets as per requirements
► Offered Special type 2 or 3 Jets @ 2 or 3 Place measuring Jets as per requirements
► Provided with pair of Master Setting Rings (Higher & Lower)
► Metric & Imperial measurement as per requirements
► Adjustable depth collar can be provided for checking specific height
► Offered to suit different makes as per requirement
► Also Offered to Mounted APG & Tapper APG as per requirements
► Available in two types of Material.:
Steel : “S” | “M” | “L” Serious
Carbide : “M” | “L” Serious
► Available Range for Standard APG.:
“S” Serious : 4.00mm to 6.00mm
“M” Serious : 6.00mm to 60.00mm Air Plug Gauge “L” Serious : 60.00mm to 200.00mm
► Offered any Special type of Bore measurements by APG
Air Ring Gauge ► Offered with 2, 3 & 4 middle or corner measuring Jets as per requirements
► Offered Special type 2 or 3 Jets @ 2 or 3 Place measuring Jets as per requirements
► Provided with pair of Master Setting Plugs (Higher & Lower)
► Metric & Imperial measurement as per requirements
► Offered to suit different makes as per requirement
► And Offered to Mounted ARG as per requirements
► Also Offered to Tapper ARG as per requirements
► Available in two types of Material.:
Steel : “S” | “M” | “L” Serious
Carbide : “S” | “M” | “L” Serious
► Available Range for Standard ARG.:
“S” Serious : 5.00mm to 6.00mm Air Ring Gauge “M” Serious : 6.00mm to 50.00mm
“L” Serious : 50.00mm to 120.00mm
► Offered any Special type of Shaft measurements by ARG
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Air Caliper Gauge ► Offered with 2 & 4 middle or corner measuring Jets as per requirements
► Offered Special type 2 Jets @ 2 or 3 Place measuring Jets as per requirements
► Provided with pair of Master Setting Mandrill (Higher & Lower)
► Metric & Imperial measurement as per requirements
► Offered to suit different makes as per requirement
► And Offered to Mounted ACG & Tapper ACG as per requirements
► Available in two types of Material.:
Steel : “M” | “L” Serious
Carbide : “M” | “L” Serious
► Standard “NO” Carbide is provided on Jaws Caliper
► Special case Carbide is provided on Jaws Caliper
► Available Carbide Pads on “V” Supports as per requirements Air Plug Gauge
► Available Range for Standard ACG.:
“M” Serious : 10.00mm to 75.00mm | “L” Serious : 75.00mm to 225.00mm
► Offered any Special type of Shaft measurements by ACG
Electronic Caliper Gauge ► Offered with 2 & 4 middle or corner measuring probes as per requirements
► Offered Special type 2 Jets @ 2 or 3 Place measuring probes as per requirements
► Provided with pair of Master Setting Mandrill (Higher & Lower)
► Metric & Imperial measurement as per requirements
► Available Carbide Pads on “V” Supports as per requirements
► Available Range for Standard ACG.:
“M” Serious : 20.00mm to 75.00mm | “L” Serious : 75.00mm to 120.00mm
► Offered any Special type of Shaft measurements by ACG
Electronic Caliper Gauge
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Plug Gauge ► Offered with GO & NO Go material as per requirements
► We defined in the Group of Plug gauge are.:
Plain Plug Gauge : Reversible Type (0.5mm to 10.00mm)
Taper Lock Type (3.0mm to 60.00mm)
Tri Lock | Plate Type (60.00mm to 300.00mm)
Taper Plug Gauge : As per requirements
Setting Plug Gauge : Reversible Type (0.5mm to 10.00mm)
Taper Lock Type (3.0mm to 60.00mm)
Tri Lock | Plate Type (60.00mm to 300.00mm)
Thread Plug Gauge : As per requirements
Taper Thread Plug Gauge : As per requirements
► Metric & Imperial measurement as per requirements
► Also Offered to Mounted Plug Gauge as per requirements
► Available in two types of Material.:
Steel : “Reversible” | “Taper Lock” | “Tri Lock” | “Plate” Types
Carbide : “Reversible” | “Taper Lock” | “Tri Lock” Types
► Offered any Special type of Bore measurements by Plug Gauges
Plain Plug Gauge Plain Plug Gauge Thread Plug Gauge Setting Plug Gauge
Taper Plug Taper Thread Gauge Plug Gauge
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Ring Gauge ► Offered with GO & NO Go material as per requirements
► We defined in the Group of Ring gauge are.:
Plain Ring Gauge - (3.00mm to 300.00mm) | Setting Ring Gauge - (3.00mm to 300.00mm)
Thread Ring Gauge | Taper Thread Ring Gauge | Taper Ring Gauge
► Metric & Imperial measurement as per requirements
► Also Offered to Mounted Ring Gauge as per requirements
► Available in two types of Material.: Steel | Carbide
► Offered any Special type of Shaft measurements by Ring Gauges
Plain Ring Gauge Thread Ring Gauge Setting Ring Gauge
Taper Thread Taper Ring Gauge Ring Gauge
Snap Gauge ► Offered with checking area material as per requirements
► We defined in the Group of Snap gauge are.:
Single End Snap Gauge - ”U” Type (1.00mm to 300.00mm)
Double End Snap Gauge - “H” Type (1.00mm to 300.00mm)
► Metric & Imperial measurement as per requirements
► Also Offered to Mounted Snap Gauge as per requirements Single End ► Available in two types of Material.: Steel | Carbide “U” Type Snap Gauge ► Offered any Special type of Shaft measurements by Snap Gauges
Double End “H” Type Snap Gauge
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Width Gauge ► Offered with checking area material as per requirements
► We defined in the Group of Width gauge are.:
Single End Width Gauge - ”Pillar” Type (1.00mm to 100.00mm)
Double End Width Gauge - “Bridge” Type (1.00mm to 100.00mm)
► Metric & Imperial measurement as per requirements
► Also Offered to Mounted Width Gauge as per requirements
► Available in two types of Material.: Steel | Carbide Width Gauge
► Offered any Special type of Gap measurements by Width Gauges
Width Gap Gauge
Measuring Pins ► Offered with pins material as per requirements
► We defined in the Group of Measuring Pins are.:
Single Pin / Loose Pin (0.50mm to 30.00mm) - Grade 1 & Grade 2
Pin Set Box : “0.01mm” Step - (0.50mm to 30.00mm) - Grade 1 & Grade 2
“0.02mm” Step - (0.50mm to 30.00mm) - Grade 1 & Grade 2
“0.05mm” Step - (0.50mm to 30.00mm) - Grade 1 & Grade 2
► Offered with two Grades as per requirements.:
Grade 1 - Manufacturing Tolerance ±0.001mm
Grade 2 - Manufacturing Tolerance ±0.002mm ► Metric & Imperial measurement as per requirements
► Also Offered to with Cap & without Cap Measuring Pins as per requirements
► Available in two types of Material.: Steel | Carbide
Loose Measuring Pins Measuring Pin Set Box
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Special Gauge ► Offered with Special Gauges as per requirements
► We defined in the Group of Special gauge are.:
Hole Position Checking Gauge | Relation Gauge | Receiver Gauge
Depth Checking Gauge | Flush Pin Gauge | Groove Diameter Checking Gauge
Position Gauge | Angle Gauge | Pitch Circle Diameter (PCD) Checking Gauge
Run out Checking Gauge | Diameter Checking Gauge | Etc…...
► Metric & Imperial measurement as per requirements
► Available in two types of Material.: Steel | Carbide on measuring Pads only.
Hole Position Checking Gauge Relation Gauge Position Gauge
Receiver Gauge Groove Diameter Checking Gauge Depth Checking Gauge
Run-out Checking Gauge Diameter Checking Gauge PCD Checking Gauge
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Special Fixture ► Offered with Special Fixture as per requirements
► We defined in the Group of Special Fixtures are.:
Mechanical Dial Type Fixture
Electronic Probe Type Fixture
► Metric & Imperial measurement as per requirements
► Available in two types of Material.: Steel | Carbide on measuring Pads.
Mechanical Dial Type Fixture
Mechanical Dial Type Fixture
By the frequent assistance of our professional team, we are employed in manufacturing and supplying a comprehensive array of Mechanical Dial Type Gauge in Chennai. Our product is made out with best quality raw material and highly developed technology under the supervision of our experienced team. This product is also checked on well-defined guidelines of quality by our experts to deliver defect free range. Moreover, clientele can avail this product from us at reasonable rates.
With the years of experience and vast knowledge, we are involved in manufacturing, supplying and ex- porting a wide range of Precise Mechanical Dial Type Hub OD Checking Gauge in Pune, Maharashtra, India. These products are made up of high quality raw material sourced from reliable vendor of the industry. Offered with us at rock bottom price range.
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One can avail a wide assortment of Mechanical Dial Type Fixtures from us in bulk. The offered Indus- trial Assembly Fixtures are extensively used in the manufacturing industry to securely locate position in a specific location or orientation. Further, our products are easy to use and available in the market in various specifications and dimensions. Moreover, we ensure to deliver these products to various places in given time frame.
Features.:
► Robust construction ► Durable ► Ensures security
Mechanical Dial Type Fixture
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Electronic Probe Type Fixture
Our organization is known for offering a premium quality range of Electronic Probe Type Fix- tures, which is manufactured using certified components. Piston Probe type Systems supplied by us are at par with international standards of quality. Made available in various sizes and specifications, these multi-gauging fixtures are designed and developed with the aid of a proficient team of engineers and technicians.
Microprocessor readout system and are used to check 14 different parameters like:
► Ovality | Diameter | Parallelism ► Squareness | Depth | Flatness ► Shaft Length / Width | Taper Angle | Perpendicularity ► Etc…
Electronic Probe Type Fixture
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Electronic Probe Type Fixture
Features of Computerised Gauging System:
► Actual reading display in mm for each parameter with colour bar-graph display ► Costumer oriented windows based user friendly software as per the requirement ► Reading recorded in database in form of shift, date, month and year ► Probe i/ps expandable up to 128 ► Inbuilt SPC software for CP, CPK and histograph control chart for X graph, R chart ► Can give the signal for activation of other devices through signal processing unit and can accept different sensors o/p ► It checks flatness of the components in entire range ► Digital TIR reading option for flatness also available ► Base provided with hardened, ground, lapped O.H.N.S. or granite ► This system to check various diameters, concentricity and lengths ► Available with computerized / Electronic DRO readout options ► To check Taper Cone Angle and displays directly in degrees minutes and seconds and reference diameter at specified height ► Buzzer facility for OK/ reject component ► Auto calibration facility for setting high and low master ► Common gauge set for having same cone diameter and cone angle with different heights of component ► Perpendicularity checking guage to check squareness of internal diameter or external diameter w.r.t. top or bottom face ► Directly displays TIR reading of squareness with electronic readout option
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Multi-Gauging Fixture ► Offered with Multi-Gauges as per requirements
► We defined in the Group of Multi-Gauges are.:
Manual Type Multi-Gauging System
Semi-Automatic type Multi-Gauging System
Fully-Automatic type Multi-Gauging System
► Metric & Imperial measurement as per requirements
► Available in two types of Material.: Steel | Carbide on measuring Pads.
Manual Type Multi-Gauge Fixture
Manual Type Multi-Gauge Fixture
With help of our tie-up, our manufactured Air Electronic Multi Gauging Systems has multiple sides, in- cluding appendages in predetermined positions. These have rota table connection means for attaching the gauge to a measuring tape. The appendages are configured to enable measuring from points on each of several variously oriented planes. We offer computerized multi gauging.
We also manufacture specially designed “Automated Gauging Systems (Computerized Gauging Sys- tems)” for easy analysis and inspection purpose. In this systems different kinds of parameters can be gauged at the same time and readings obtained to the effect can be stored in the memory for future references. Display of coloured graphics reveals the status of measurement. Graphs, charts and calculations provide information about the compo- nent whether acceptable or otherwise, thus enabling statistical process control (SPC). A hard copy (Printout) of the results can be preserved as ready beckoner.
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Features of Multi Gauging System:
► To check Big end Ø, Small end Ø, bend, twist, Centre distance of connecting rod ► Readout option : Analog Air Gauge, Air Electronic digital readouts, air electronic column units ► Common Multi-Gauging features having same Big end Ø, small end Ø with different centre distance ► Repeatability 0.001mm ► Special Electronic Multi-Gauging fixture to check Keyway of 4mm with 6 sensing points ► To check different parameters like.: ► Keyway width Keyway face parallelism, ► Keyway depth, Keyway axis w.r.t. axis of camshaft and 2 x Collar length ► Microcontroller system directly indicate values in micron of each parameter ► Special different multigauging system to check.: ► Length | ID concentricity | OD concentricity ► Hole position | squareness of holes ► Indicating type gauges actually indicates values in microns ► Separate Multi-Gauging and grading system for shafts and gears to check various diameters ► Inspection of taper, Ovality and average value of diameter and corresponding grade ► SPC control chart facility available with the system
Manual Type Multi-Gauge Fixture
The WINDOWS based software has made this systems user friendly and versatile in the gauging field.
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Semi - Automatic Type Multi-Gauge Fixture
► Multi-gauging systems are used to measure a number of dimensions simultaneously.
► The feature gauged could be.:
► External / Internal Diameters,| Lengths | Straightness
► Squareness | Ovality | Run-out of faces
► Etc…..
► As more manufacturing facilities and distribution centres discover the benefits of robotic.:
► Material handling solutions for Machining,
► Dimensional Multi gauging System
► Non-destructive eddy current testing
► Machine Vision for ID OD defect detection
► Final Packing Solutions.
Semi - Automatic Type Multi-Gauge Fixture
Semi - Automatic Type Multi-Gauge Fixture
► All measurements in one rotation | Optimum cycle time
► User friendly customised software with SPC analysis
► No operator fatigue | Can be used as a final inspection equipment
► Robust design for shop floor conditions
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Features of Multi Gauging System:
► PLC- PC Based Electronic Auto -gauging Machine for Gear to check.:
► ID , OD , Height , Concentricity , OD Run out , Face Run out
► Inbuilt SPC Software | Automatic Measurement Cycle
► JOB Loading / Unloading Automatic Interface with Customer Gantry System
► Pneumatic Slide Mounted Gauging Assembly for Measurement from Back Side
► Automatic Data Recording | Software based Autosensing for Cycle START STOP
► PLC with HMI for Auto – Manual Cycle | Motorised Part Rotation with Speed Controller
► Interlocks for all probable errors displayed on HMI | Tri-Color Six digit display
► 6 LINER ID DIA Measurement in X Axis at 3 Levels & Y Axis At 3 Levels
► Absolute / Comparative Measurement | Auto calibration Facility
► Metric/Inch Measurement | Static/Dynamic measurement
► RS 232 Output / Relay Output 24 V Optional | Tricolour LED for component tolerance status
► Suspended type 12 JET Special Air Plug Gauge
► Special 3 Level Master Settings Rings for Setting of 3 Dia X & Y Axis
Semi - Automatic Type Multi-Gauge Fixture
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Fully - Automatic Type Multi-Gauge Fixture
► We understand the market needs and provide superior quality range of Fully - Automatic Multi- Gauging System developed using modern technology. ► Our sustainable efforts help us to meet diverse needs of the market and provide superior range of products. .
Our products are.: ► Quality assured | Highly advanced | Reliable, ► Perfect in size | Specifications | Easy to use ► sustainable | Accurate | Provided at profitable market prices ► Supplied on large market scale.
With our constant efforts, we are able to provide our products at reasonable market piece range.
Fully - Automatic Type Multi-Gauge Fixture
► The measuring station is high speed performing machine made of a robust structure with Chrome plated Plug having Pneumatic arrangement, Precision Slide and in- house customized software to suit the shop floor condition and environment for 100% inspection having Repeatability and Reproducibility within 10%.
► Special design and controls are used for loading and unloading, Gauging and Rotating of the compo- nents to eliminate any human intervention during gauging.
► We understand the growing needs of the market and provide sustainable products with complete quality assurance at the minimum market price range.
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► Cylinder Head & Block Multi Gauging is an automated inspection system, measuring all conventional parameters nearly 50 nos., within 100 seconds as mention below and confirming its quality with also calculating the capability of the manufacturing machine with KAPL Online Statistical Process Controls for following parameters:
► The measuring station is high speed performing machine made of a robust structure with all its X, Y & Z axis Precision Movements controlled by High definition PLC Controls, Festo Cylinder , Precision Slide and in- house customized software to suit the shop floor condition and environment for 100% inspection having Repeatabil- ity and Reproducibility within 10%.
► Special design and controls are used for loading and unloading, Gauging and Rotating of the Plus to eliminate any human intervention during gauging.
Fully - Automatic Type Multi-Gauge Fixture
► By utilizing skills of our dexterous workforce, we are offering a comprehensive assortment of Fully - Automatic Multi-Gauging Systems. ► Offered gauge is highly demanded in the market owing to its excellent quality raw material to ensure strength and robust construction. ► We manufacture this gauge by employing optimum quality raw material and sophisticated technology in adherence to the set industrial standards. ► Owing to features like high performance and easy installation, our offered gauge has been able to earn a lot of popularity in the market.
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Features:
► Big End ( Crank Bore) Diameter, Ovality and Taper ► Small End ( PistonBore) Diameter, Ovality and Taper ► Centre Distance. | Bend | Twist | Squareness ► All journal and pin diameter, Ovality, taper. | All journal and pin width & length ► Journal concentricity. | Pin throw and angle | Crank shaft bend ► Cylinder Bore Diameter, Ovality and taper - 3 cylinders & 2 Cylinder ► Crank Bore Diameter, Ovality and taper - 3 cylinders & 2 Cylinder ► Crank Bore Axis distance w.r.t face ► Perpendicularity of Crank Bore Axis w.r.t Piston Bore ► Grading | Groove diameter | Groove width | Outer diameter ► Compression heights at 2 points | Pin hole, Diameter & Ovality ► Pin hole squareness | Accurate performance | Effective ► Seamless finish | Shaft OD | Gear Diameter 1 | Gear Diameter 2 ► SP Line Diameter | Thread Diameter | Total Length ► Finish Stem Diameter | Stem Lobbing 0.010 Max | Seat Run out w.r.t Stem Diameter ► Tappet Face Run out w.r.t Stem Dia | Seat height to Tappet End Distance ► Head Diameter | Head Diameter R/o w.r.t Stem Diameter ► Seat height at Gauge Diameter | Groove Run out w.r.t Stem ► Online SPC analysis
Fully - Automatic Type Multi-Gauge Fixture
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Basic Instruments ► Offered with Basic Instruments as per requirements
► We defined in the Group of Basic Instruments based on Brand.:
Mitutoyo | Baker
MGW | Insize
► Metric & Imperial measurement as per requirements Coating Thickness Gauge
Instruments ► MIcrometer | Vernier Caliper | Lever Dial Gauge
► Plunger Dial Gauge | Height Gauge | Inside Caliper
► Portable Roughness Tester | Portable Hardness Tester
► Coating Thickness Gauge | Comparator Stand
Micrometer Vernier Caliper 2D Height Gauge
Lever Dial Gauge Plunger Dial Gauge Infrometer Comparator Stand
Coating Thickness Gauge Height Gauge Hardness Tester
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Optical Instruments ► Offered with Optical Instruments as per requirements
► We defined in the Group of Optical Instruments are.:
Profile Projector
Video Measuring Systems
Magnifier
► Also offered any Special types of Optical Instruments as per requirements.
Profile Projector ► Offered with Profile Projector as per requirements
► We defined in the Group of profile projector are.:
Bench Type Vertical Profile Projector
Floor Type Vertical Profile Projector
Shadowgraph Type Vertical Profile Projector
Horizontal Profile Projector
Bench Type Vertical Profile Projector
► Digital Read Out (DRO) Unit : Basic DRO / Standard DRO / Geometrical DRO
► Measuring System : Built-in Glass Scale
► Standard Lens : 10 x
► Optional Lens : 20 x, 50 x, 100 x
► Lens Mount : Single Mount / Turret Mount
► Linear Resolution : 0.001mm
► Angular Resolution : 1 minute
► Accuracy : 0.05% on Profile, 0.075% on Surface
► Illumination System : Profile 1 no. & Srface 2 nos 150W, 24 V with fan cooled
Bench Type Vertical Profile Projector Stage
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Optional ► Accessoreis :Between Centers, V Block, Precision Vice, Precision Rotary table
► Software : 2D Software
► Traverse for Height : Motorized
► Measuring Stage : X, Y axis increase as per requirement
► Measuring Method : Micrometer method also possible
Bench Type Vertical Profile Projector
Machine Configuration
Specification / Model No KA-BV-250 KA-BV-300 KA-BV-400
Screen Size 250 300 400
Work Stage Table Area 160 x 160 160 x 160 260 x 260
Measuring travel X/Y Axis 50 x 50 50 x 50 100 x 100
Optional Lens 20x, 50x, 100x 20x, 50x, 100x 20x, 50x, 100x
Motorized Movement N.A Possible Possible
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Floor Type Vertical Profile Projector
► Digital Read Out (DRO) Unit : Basic DRO / Standard DRO / Geometrical DRO
► Measuring System : Built-in Glass Scale
► Standard Lens : 10 x, 20 x
► Optional Lens : 50 x, 100 x
► Lens Mount : Single Mount / Turret Mount
► Linear Resolution : 0.001mm
► Angular Resolution : 1 minute
► Accuracy : 0.05% on Profile, 0.075% on Surface
► Working Distance : 110mm
► Cooling System : Fan
► Stand : Unique rigid pedestal System facilitates vibration free handling
► Illumination System : Profile 1 no. & Srface 2 nos 150W, 24 V with fan cooled
Floor Type Vertical Profile Projector Stage
Optional ► Accessoreis :Between Centers, V Block, Precision Vice, Precision Rotary table
► Software : 2D Software
► Traverse for Height : Motorized
► Measuring Stage : X, Y axis increase as per requirement
► Measuring Method : Micrometer method also possible
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Floor Type Vertical Profile Projector
Floor Type Vertical Profile Projector
Machine Configuration
Specification / KA-FV-300 KA-FV-400 KA-FV-600 KA-FV-800 KA-FV-1000 Model No
Screen Size 300 400 600 800 1000
Work Stage Table 260 x 260 260 x 260 260 x 260 260 x 260 260 x 260 Area
Measuring travel 100 x 100 100 x 100 100 x 100 100 x 100 100 x 100 X/Y Axis
Optional Lens 50x, 100x 50x, 100x 50x, 100x 50x, 100x 50x, 100x
Motorized Move- Possible Possible Possible Possible Possible ment
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Horizontal Profile Projector ► Digital Read Out (DRO) Unit : Basic DRO / Standard DRO / Geometrical DRO
► Measuring System : Built-in Glass Scale
► Standard Lens : 10 x, 20 x
► Optional Lens : 50 x, 100 x
► Lens Mount : Single Mount / Turret Mount
► Linear Resolution : 0.001mm
► Angular Resolution : 1 minute
► Accuracy : 0.05% on Profile, 0.075% on Surface
► Working Distance : 110mm
► Cooling System : Fan
► Stand : Unique rigid pedestal System facilitates vibration free handling
► Illumination System : Profile 1 no. & Srface 2 nos 150W, 24 V with fan cooled
Floor Type Vertical Profile Projector Stage
Optional ► Accessoreis :Between Centers, V Block, Precision Vice, Precision Rotary table
► Software : 2D Software
► Traverse for Height : Motorized
► Measuring Stage : X, Y axis increase as per requirement
► Measuring Method : Micrometer method also possible
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Horizontal Profile Projector
Horizontal Profile Projector
Machine Configuration
Specification / KA-FV-300 KA-FV-400 KA-FV-600 KA-FV-800 KA-FV-1000 Model No
Screen Size 300 400 600 800 1000
Work Stage Table 400 x 150 450 x 200 450 x 200 450 x 200 450 x 200 Area
Measuring travel 150 x 100 200 x 100 200 x 150 200 x 150 200 x 150 X/Y Axis
Optional Lens 50x, 100x 50x, 100x 50x, 100x 50x, 100x 50x, 100x
Motorized Move- Possible Possible Possible Possible Possible ment
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Shadowgraph Vertical & Horizontal Profile Projector
► Digital Read Out (DRO) Unit : Basic DRO / Standard DRO / Geometrical DRO
► Measuring System : Built-in Glass Scale
► Standard Lens : 10 x
► Optional Lens : 20 x, 50 x, 100 x
► Lens Mount : Single Mount
► Linear Resolution : 0.001mm
► Angular Resolution : 1 minute
► Accuracy : 0.05% on Profile, 0.075% on Surface
► Working Distance : 110mm
► Cooling System : Fan
► Illumination System : Profile 1 no. 24 V with fan cooled
Shadowgraph Vertical Profile Projector Shadowgraph Horizontal Profile Projector
Optional ► Accessoreis :Between Centers, V Block, Precision Vice, Precision Rotary table
► Software : 2D Software
► Traverse for Height : Motorized
► Measuring Stage : X, Y axis increase as per requirement
► Measuring Method : Micrometer method also possible
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Video Measurement System
► Highly precise metal Base and Column
► Superior measurement Accuracy and Repeatability for tight tolerance application
► Automatic Video Edge Detection
► High Resolution Para-focal zoom Lens
► Flat field High resolution optics for sharp uniform image
► Unmatched Illumination flexibility for difficult measurement
► Powerful, flexible software for programmability
► Advanced Mechanical design resulting in High Speed & Accuracy
► Manual Operation with Quick-moving stage
Video Measuring System
Specification / KA-VMS-300 KA-VMS-3D Model No
Software QC - 300 MSU - 3D Pro
Resolution 0.005 / 0.001 / 0.0005 / 0.0001mm 0.005 / 0.001 / 0.0005 / 0.0001mm
Vision 1/3” High resolution CCD Camera 1/3” High resolution CCD Camera
Magnification Optical 0.7x - 4.5x / Monitor 35x - 225x Optical 0.7x - 4.5x / Monitor 35x - 225x
Measuring Range 150 x 100 x 100mm 150 x 100 x 100mm
Autofocus Optional Optional
Touch Probe Optional Optional
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Magnifier
► Offered with Magnifier as per requirements
► We defined in the Group of Magnifier are.:
Compact Version
Flexible Arm Illuminated Magnifier
Standard Version | Semi-Deluxe Version
Deluxe Version | ESD Safe Version
Compact Version
► This model does not need ordering additional base – it is complete as shown.
► A model that is ideally suited for working in restricted spaces.
► The Optical head is placed in the desired position and locked.
► The versatile links allow all orientations.
Compact Version Standard Version
Specifications:
► Lens: Specially designed, distortion controlled high quality lens correctly sized for both eye vision
► Clear diameter 130 mm, 3.2D lens. Provides about 4 times area magnification
► Working clearance below lens mount is 250 mm, and field seen can be up to 250 mm
► Illumination: 22 watt standard circular fluorescent light providing shadow free, bright illumination.
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Standard Version
► Strain free bi-ocular view for comfortable , long work hours
► Aesthetically pleasing and lasting powder coat surface finishes for stand
► Robust and simple design that makes it simple to maintain.
Specifications:
► Lens: Specially designed, distortion controlled high quality lens correctly sized for both eye vision
► Clear diameter 130 mm, 3.2D lens. Provides about 4 times area magnification.
► Working clearance below lens mount is 250 mm, and field seen can be up to 250 mm.
► Illumination: 22 watt standard circular fluorescent light providing shadow free, bright illumination.
► Stand: Highly optimized design , spring balance stand with feather-touch movement to place lens in the correct position and orientation.
► Lens center can reach out 900 mm in front of mount axis with up to 360 degrees swivel.
Semi - Deluxe Version
Semi Deluxe Version
► Better for work in clean rooms.
► Strain free bi-ocular view for comfortable , long work hours
► The concealed spring mechanism allows easy cleaning.
► Aesthetically pleasing and lasting powder coat surface finishes for stand.
► Electronic ballast makes the unit run even at low voltage of 190 V
► A robust model with a design that conceals the balancing mechanism.
Specifications:
► Lens Specially designed, distortion controlled high quality lens correctly sized for both eye vision
► Clear diameter 130 mm, 3.2D lens. Provides about 4 times area magnification.
► Working clearance below lens mount is 250 mm, and field seen can be up to 250 mm.
► Illumination: 22 watt standard circular fluorescent light providing shadow free, bright illumination.
► Stand: Highly optimized design , concealed balancing mechanism with feather-touch movement to place the lens in the correct position and orientation.
► Lens center can reach out 900 mm in front of mount axis with up to 360 degrees swivel .
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Deluxe Version
► A wide field lens that allows crystal clear, distortion free view at 4 X Area magnification.
► The large size allows free head movement that leads to more comfort.
► 2 independent side lamps allow choice of shadow free or directional lighting.
► This is a premium model that provides the best in optics – a wide field lens,
► Made of high quality colour free optical glass; and an easily manuverable stand with fully concealed balancing mechanism.
Deluxe Version
Specifications:
► Lens: Specially designed, distortion controlled high quality lens correctly sized for both eye vision
► Lens Size: 170mm x105 mm, with power 3.2D.
► Provides about 4 times area magnification
► Working clearance below lens mount is 250 mm, and field seen can be up to 250 mm
► Illumination: 2 x7 watt standard CFLs with independent switches that enable shadow free or direc- tional bright illumination in the work area.
► Stand: Highly optimized design , spring balance stand with feather-touch movement to place lens in the correct position and orientation.
► Lens center can reach out 900 mm in front of mount axis with up to 360 degrees swivel.
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ESD (Electro Static Discharge) Version
► Electronic assembly shops often need a work environment that ensures no static electricity build up and thus ensure accidental arcing that can damage sensitive components. These magnifiers qualify for use in such environments by providing a long lasting dissipative surfaces for parts that may come close to the sensitive work.
► ESD Safe Models are available in both Deluxe and Semi deluxe versions and with all different mount- ing bases. These are not available in the Standard version. Their optical and mechanical specifications are the same as that of respective Deluxe Model and Semi Deluxe Model.
► Surface Resistivity: 10E6 – 10E11 Ohms/sq Surface to Ground Resistance: 10E5 – 10E9 Ohms Stat- ic Generation: Not noticeable
ESD Safe Version
WHY ESD SAFE MAGNIFIERS? ► Extensive use of highly electro-static discharge (ESD) sensitive components in today’s electronic in- dustry necessitate manufacturing & assembly shop floors to be designed and set up with this aspect in mind, and it is necessary that the equipment used there must confirm to this requirement. We have done considerable research in order to provide this solution in regard to Magnifiers.
► The damage to the sensitive components occurs due to electric discharge between component and some charged object in the vicinity, or a conductor shorted to the ground. The damage can be total or irreversible, and if the component is mounted on a board the entire board can get rejected. Like all other equipment's and instru- ments used in these factories, the Magnifiers too have to be ESD proofed. In our ESD Safe Magnifiers this is en- sured in terms of various parameters (quantitative values given below) such as static generation, resistance value from surface to ground, and surface resistivity.
► To attain these parameters we use specially imported dissipative polymers, dissipative paints, dissi- pative coatings, special electrical layout etc. Electrical Resistance Values of our Magnifiers & their components: Sur- face Resistivity: 10E6 – 10E11 Ohms/sq Surface to Ground Resistance: 10E5 – 10E9 Ohms Static Generation (by friction with Thermo cool): NIL The above figures confirm to requirement of EOS/ESD Association Standards20.20
(1999) for Electrostatic Discharge control areas. (NB: It is necessary that all other items in the work area such as packing materials/bags, work bench surfaces, storage racks, grounding cords, chairs, mats, bins, floor surfaces, footwear/gloves/aprons, conveyor belts etc. have resistance properties that remain well within 10E3 to 10E12
Ohms.).
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NABL Accredited Calibration Laboratory
► Our Calibration services are committed to the compliance of ISO/IEC 17025 and NABL requirements
► We have tie-up with MULTITECH MEASUREMENT TECHNOLOGIES “MMT” for Calibration.
► “MMT” NABL Certificate No CC-2196. Located on Aminjikarai
► “MMT” have state-of-the-art precise equipment for calibration:
► High Precision calibration grade Gauge Blocks
► Long Gauge Blocks | Dial Calibration Tester
► Micrometer Check Set | Step Gauge
► 2D Height Gauge | Optical Flat
► Linear and Angular Glass Scales set
► Precision Electronic comparator
Dimensional Lab
NABL Certificate Mass Lab
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Major Scope of Calibration services offered
► Dimensional
► Mass
► Pressure
► Thermal
► Electrical
► Torque Pressure Lab
Thermal Lab Electrical Lab
Salient Features of Calibration Services
► To assist you in establishing and maintaining a routine calibration program, we can automatically no- tify you when the next calibration is due.
► Our work process can be made to order to fit your company’s needs, support your overflow calibra- tion needs, or pickup and delivery from your facility, “KAPL” is your ultimate partner.
► Outsourcing the calibration facilities where those can not be covered under our “MMT” calibration scope.
► In addition to your extensive in-house lab service, ‘MMT” offers on site calibration services of your equipment's that cannot be transported or that are tied to a critical process where down-time must be minimized.
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Service & Retrofitting
► We recognize the importance of precision and accuracy of your measuring devices. When your or- ganization requires measuring instruments repair support, the service partner you select makes all the difference.
► At “KAPL”, our core business focus is instruments repair, up-gradation and maintenance.
► Being existence, our service experts possess the technical infrastructure and service experience re- quired to support even the most challenging repair missions.
► Our Precision calibration laboratory is highly supported with this division to ensure the performance of instrument serviced is found satisfactory.
► Wherever requested by customer, our calibration certificates are supported with those instruments.
Micrometer Veriner Caliper
Salient Features
► Service of all kind of Dimensional Measuring Instruments
► Availability of spares for all analog and digital type instruments
► Unique advantage as minimizing the instrumental error to the extreme possibility on all applicable instruments. Ensuring the performance of instruments at the Laboratory.
► Lapping of Caliper, Micrometer, Comparator Stand, Surface Plate & V Block
► Service and Maintenance of Profile Projectors of any make - any configuration
► Retrofitting and up-gradation of profile projectors of any make - any configuration
Scope List
► Air Gauge Unit
► All Basic Instruments ( Like Micrometer, Caliper, Height Gauge, Dial Gauge, etc….)
► Optical Instruments ( Like Profile Projector, Video Measuring Instruments, etc….)
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Our Clients
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Department Head Contact No Contact Mail
Legal Opinion Mr. Rajendran 9840 259725 [email protected]
Commercial Mrs. Latha 9791 870470 [email protected]
Technical Mr.Pandiyan 9789076387 [email protected]
Sales Team [email protected] Service Team
43 WWW.KAPLIMITED.IN
Your Local KAPL distributor :
Head office : Kazhugu Alavukol Private Limited No 84, S-2 Second Floor, Vin Virtusa Flats, Rajas Garden 5th Street, Porur, Chennai - 600116.
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