Cooperation ANCA | ZOLLER Tool inspection and data transfer 02 | 03

INTRODUCTION CONTENTS

Introduction 02 ANCA | ZOLLER

Since the company’s launch in 1974, ANCA has grown to become one of the world’s foremost CNC tool grinding machine manufacturers and has gained recognition in the industry as a leading technology innovator.

ANCA’s progressive R&D program has ensured that ANCA remains at the cutting edge of global CNC grinder design and has resulted in the com- Specialists for inspection and measurement technology pany receiving numerous international industry and business awards. 04 Inspection and measurement technology – ZOLLER has the solutions 06 »pomBasic« and »pomBasicMicro« – the compact solution for universal tool inspection As ANCA designs and manufactures its own machines, the company is able to provide ingenious solutions for key components such as CNC 08 »smile / pilot 3.0« – for a professional start to the measurement of tools and grinding wheels controls, spindle and servo drives. ANCA manufacture all their own main mechanical components and assemblies, while also testing each final 10 »genius 3s« and »genius 3m« – the universal measuring machine for precision tools product to rigorous international standards. ANCA also develops its own advanced system and easy-to-use application software. 12 »threadCheck« – the universal measuring machine specifically for threaded tools 14 »titan« – the high-end inspection and measuring machine for all precision tools This unmatched level of autonomy and control allows ANCA to be extremely flexible with respect to customers’ specific requirements. 16 »roboSet« – the automation solution for companies with a high tool throughput

Process optimization with ANCA and ZOLLER 18 ZOLLER | ANCA interfaces – for smooth production processes QUALITY & 20 Processing of nominal data which has been programmed with ANCA – new tools PRODUCTION 21 Recording a complex form tool for production or correction – form tools Made in Germany 22 Determining measuring tasks directly with the 3D model of the tool – »caz« for tool manufacturers 23 Measuring program for precise recording of individual parameters for grinding wheels – measurement of grinding wheels

ANCA and ZOLLER – for you and your success 24 ANCA contact adresses and service 26 ZOLLER at your call everywhere - at home in Germany at your call worldwide / ZOLLER service 28 ANCA product overview Enthusiasm for inspection and measuring technology, a keen sense of efficiency and consequent commitment to quality have assured 30 ZOLLER product overview – economic solutions for all applications ZOLLER‘s position in the world‘s top league. For over 70 years the name ZOLLER has symbolized innovative technology, high quality products and reliable customer service. More than 30,000 presetting and measuring machines installed worldwide tell their own story. Today, the 3rd generation continues the ZOLLER success story – worldwide. The ZOLLER company has successfully established subsi- diaries in the growth markets USA, China, India and Japan. With ZOLLER you can measure your tools quickly, easily, with µm precision – and reliably. Measured and preset tools also reduce your rate of rejects and machine downtimes. At the same time the produced quality and generated profits are increased. ZOLLER technology sets trends for the future – renown customers such as Daimler, Bosch, Trumpf, Mahle or Festo speak for themselves. 04 | 05

ZOLLER INSPECTION SOLUTIONS

Inspection and measurement technology – ZOLLER has the solutions ZOLLER solution for professional entry-level »smile« with optional tool inspection camera is the small/startup measuring For perfect regrinding and machine for professional entry-level in measuring world. ZOLLER solution for compact universal tool inspection »pomBasic« allows face grinding to be checked close to the process: the important parameters manufacturing processes are checked quickly and easily during feeding to the CNC guided grinding machine.

ZOLLER solution for complete grinding tool inspection The universal measuring machine »genius 3« for all precision metal cutting tools or Whether incoming tools inspection, manufacturing or final inspection: »threadCheck« specifically for the distortion-free and accurate measurement of threaded tools with a swiveling optics carrier. ZOLLER offers the perfect solution for checking and measuring tools. ZOLLER solution for process automation For 100% perfect tools – always and everywhere. »roboSet« in combination with a ZOLLER measuring machine is the automation solution for companies with high tool throughput levels.

ZOLLER »caz« virtual measuring system

Measuring procedures are ANCA grinding CNC-Machines available for final inspection

Delivery Incoming tools inspection Machine programming Production of tools Final inspection Shipment

Delivery of worn tools: Collection of actual data with ZOLLER Transfer of tool data to the program- Resharpening or regrinding of already known. Only the position Using ZOLLER Solutions, tools are On-time delivery of cleaning and sorting. »genius«, »smarTcheck« or »pomBasic« ming software. Complementation or tools at the universal tool grinding of the cutting edge needs to be checked 100% prior to shipment. high quality and series: with »genius« the relevant data new generation of the CNC program. machine with the NC programs determined with the machine‘s The measured values are collated documented tools. for the grinding program are measured Installation and simulation of the provided via the interface. Using sensor. ZOLLER metrology ensures in test reports and supplemented automatically and transferred paperless measuring procedures on the 3D tool the parameters from the original the quality of tools in new pro- with further parameters if required. to the corresponding programming sys- model using the ZOLLER »caz« (computer tool, the set-up times are reduced duction runs and also reduces the This enables verification of accu- tem via the ZOLLER interface. The actual aided ZOLLER) virtual measuring system. considerably as parameters are start-up times for machines. racy, avoids complaints, reduces wear dimensions for regrinding of the costs and enhances supplier tools are determined using »pomBasic« assessment. in order to remove as little material as possible and preserve the tools as best possible. 06 | 07

ZOLLER —— Fast and easy circumferential measurement INSPECTION SOLUTIONS The compact solution for universal tool inspection »pomBasic« ergonomic »pomBasicMicro« compact

Determination of chamfer width and spiral angle. universal

Swiveling table axial The ZOLLER inspection machines »pomBasic« and »pomBasicMicro« measure and Target-actual comparison on live image check drills, milling cutters and – in all sizes, and down to micro —— tools. Compact and universal, the machines can be employed in the metrology room, tools receiving or directly in manufacturing.

The individually adjustable »pomSoft« image processing system with intuitive operation offers numerous measuring and evaluation »pomBasicMicro« algorithms with automatic cutting edge Swiveling table 45° search. These are used primarily for measu- Direct comparison of the target-actual contour by superimposing ring angles, distances, wear and tear, cut- saved cutting edge images with the live image of the new tool. ting edge quality and micro sections. The video microscope system with zoom optics Test protocols at the push of a button allows for brilliant recording of the tools, adjustment of sections and thus detailed —— inspection.

Swiveling table 90°

The universal holding accepts shaft tools from 2 to 40 mm. The prism Measurements can be documented and edited in their entirety. can be rotated by ± 90° for axial and radial In addition, the language can be selected individually prior to measurement. outputting the results as PDF's or printed inspection reports.

With automatic lighting control

Technical specification Travel range Travel range Travel range Measurable and CCD camera Field of vision Z-axis X-axis Y-axis clampable shaft Ø

»pomBasic« 60 mm 200 mm ± 50 mm 2–40 mm 6,5-fold zoom lens (color) 2–12 mm

»pomBasicMicro« 60 mm 200 mm ± 50 mm 2–32 mm 12-fold zoom lens (b/w) 0.5–6 mm

Subject to technical modifications. The depicted machines may include options, accessories and control variants. 08 | 09

ZOLLER —— Angle and radius measurement INSPECTION SOLUTIONS The professional start to the measurement of tools and grinding wheels »smile / pilot 3.0« cost-effective ergonomic

User interface »pilot 3.0« with automatic measurement of length, individually adaptable diameter, corner radius and cutting edge angle.

The professional start to cost-effective tool Automatic recognition of cutting edge shape and measurement has a name: ZOLLER »smile«. Together —— dynamic crosshairs Measurement of grinding wheels with its fast, reliable and accurate results, it offers —— convincing ergonomic design and simple operation which can be made even faster and more conveni- ent by adapting the software interface to individual requirements.

»smile / pilot 3.0« meets all manufacturing requirements and remains user-friendly despite its many high perfor- Simply focus – finished! Length, diameter, corner radii, cutting edge Photo-realistic input dialog including documentation mance features. Image processing is based on modular angles and measuring range are calculated instantly. Fine adjustment and reports. Library of grinding wheels according to is not required due to the dynamic crosshairs. FEPA standard. design and its numerous measuring programs make it both individual and workshop-compatible. Grinding wheels Radius contour »contur« can be measured with micro precision according to the FEPA standard, by any operator and including detailed —— 1A1 1FE1 1R 1V1 documentation.

2CH 2CH3R 2R 4BT9

6A2 11A2 11M2 11V9 »smile« with image processing »pilot 3.0«.

Fully automated determination of the cutting edge profile and radius and graphic evaluation of the entire contours with tolerance range and 12V9 14EE1 K700 PRF variable setting of the angle sectors.

Swiveling tool inspection for axial and radial measurement. Numerous measuring programs included

Technical specification Travel range Travel range Tool Ø Snap gauges Ø Z-axis X-axis

»smile 400« 400 mm 210 mm 420 mm 100 mm*

»smile 600« 600 mm 210 mm 420 mm 100 mm*

*Selecting "snap " or "tool inspection" reduces the maximum tool diameter to 320 mm.

Subject to technical modifications. The depicted machines may include options, accessories and control variants. 10 | 11

ZOLLER —— Photo-realistic input dialog »fored« INSPECTION SOLUTIONS The universal measuring machine for precision tools »genius 3s« fully automatic »genius 3m« fast and precise

For measuring the chip space (see above), the circumference and over 600 units in use worldwide the face of tools. The measuring procedures and parameters can be freely defined, selected via the Checkbox and saved for the tool. ZOLLER »genius 3s« is the universal measuring machine for metal cutting Configuration assistant »expert« Data import/-export XML tools. The »genius 3m« version can —— —— also be used for micro-geometries. Five CNC-guided axes enable exten- sive, precise and fully automated measuring procedures.

Tools are checked quickly, easily and with the highest precision, starting with individual criteria Regardless of the incident light measurement used, the configuration This function allows data in the ZOLLER »pilot 3.0« to be imported through fully automated and operator independent assistant carries out the measuring window sizes, lighting optimization and exported in XML format at the push of a button. complete checks. The measured results are docu- and positions live and once only and then automatically stores the data. mented in detail and can be transferred to the grinding machines at the push of a button. Groove/chip space scan »apus« test reports Thus »genius 3« saves valuable time during work preparation and programming, excludes —— —— reworking and complaints and provides excellence in quality.

»genius 3s« with full housing to protect against dirt and extraneous light.

The groove/chip space contour is scanned contactless automati- Editable test report for arbitrary cally and displayed graphically. It can be exported as DXF/XML and and savable adaptation of the scope and descriptions. subjected to a target-actual comparison.

Greater productivity through latest technology and ergonomics Contour check - form tools Technical Travel Travel Travel Tool Ø Snap Max. tool length —— specification range range range gauges for axial incidental Z-axis X-axis Y-axis Ø light measurement

»genius 3s« 600 mm 175 mm ± 50 mm 340 mm 100 mm 500 mm

»genius 3m« 600 mm 175 mm ± 50 mm 340 mm 70 mm 500 mm

Draft angle Chamfer width cir- Chip space/groove Face circumference (3D) cumference (3D) depth (3D) geometry (3D)

Ø < 200 mm Ø < 75 mm Ø < 230 mm Ø < 200 mm

Scan, compare - finished! Whether drills, countersinks, milling cutters or cutting inserts: simply enter the start and end points, the scan is performed automatically Subject to technical modifications. The depicted machines may include and the actual contour is compared with the target contour with micro-precision. options, accessories and control variants. 12 | 13

ZOLLER —— Measuring program for threading tools INSPECTION SOLUTIONS The universal measuring machine specifically for threaded tools »threadCheck« fully automatic distortion-free

For operator-independent and automatic measurement of universal threaded tools. »threadCheck« is the ZOLLER measuring machine for the Automatic contour scan and status display Actual-target contour comparison »lasso« distortion-free and accurate —— —— measurement of threaded tools.

Six CNC-driven axes and the fully automatic swiveling optical carrier enable complex measurement of thread geometries, threaded drills, milling cutters and formers as well as numerous other metal cutting tools. The full housing protects against dirt and Automatic display of measuring status and scan taking pitch Determination of contour profile and transfer of target contour in extraneous light. All measured results are and rotation angle into account. »lasso« for thread formers. recorded in detail and the photo-realistic and modular selection of »pilot 3.0« Outer measurement of drop DEUTSCH!!! Evaluation of results including test report measuring programs enable »threadCheck« to meet a host of requirements. —— ——

»threadCheck« can also be used as a universal measuring machine for metal Fast focusing and measuring of drop due to simultaneous CNC drive. Complete documentation of measurements cutting tools in general. through automatic evaluation and output as PDF or printed test report..

The new universal solution for numerous requirements

Technical specification Travel range Travel range Travel range Measurable Max. tool length for axial inci- Measurable snap Swiveling device for Z-axis X-axis Y-axis tool Ø dental light measurement gauge Ø optical carrier

»threadCheck« 600 mm 235 mm ± 50 mm 400 mm 500 mm 100 mm ± 30°

Optional: without protective housing and/or with tailstock

Subject to technical modifications. The depicted machines may include options, accessories and control variants. 1434 | 1535

ZOLLER —— Cutting edge preparation »skp« in »expert« mode INSPECTION SOLUTIONS The high-end inspection and measuring machine for all precision tools »titan« multisensor ability reduced vibration

The 3D sensor is positioned CNC-driven to the contactless cutting attractive edge preparation. In the world of tool metrology, the new ZOLLER universal »titan« machine is unsurpassed in its flexibility and precision. —— Graphic »skp« display —— Incidental and transmitted light measurement The ergonomic and easy operation of a measu- ring machine of these dimensions offers an unbeatable advantage in terms of cost-efficien- cy and quality in the micro-precise measurement of metal cutting tools. The five to seven CNC- driven axes of the ZOLLER »titan« measure every type of metal cutting tool fully automatically and with the highest precision, ranging from measu- A 3D model of the scanned cutting edge is generated and outputted Measuring room »titan« with high precision spindle, with CNC ring the outer contours, operator-independent to evaluate the contour profile of the cutting edge preparation. swiveling device for optical carrier, CCD cameras and LED lighting. complete control through extensive documenta- tion. The vibration-reduced base is designed to Measuring machine ability »titan« Edge rounding fit further axes and sensors so that, for example, cutting edge preparations can be measured fully —— —— automatically and with unique repeatability.

»titan« with vibration-reduced base, automatic level control, full housing, The certified FKM gauge, which can be traced to the national standard, Measurement of edge rounding in the radius segment five to seven CNC-driven axes and a automatically determines a range where the true value of the measured with CNC-swiveling »Z3dCam« sensor. multi-sensor optical carrier. dimension lies, with a probability of 95%. A measuring uncertainty of at least E=1.8+ (L/250 mm) µm is achieved with the »titan«.

The new high-end solution for all metal cutting tools

Technical specification Travel range Travel range Travel range Measurable Measurable Max. tool length for axial Z-axis X-axis Y-axis tool Ø snap gauge Ø incidental light measurement

»titan« 550 mm 130/80* mm ± 100 mm 260/200* mm 80 mm 400 mm

* Optional with optical carrier CNC swiveling device

Subject to technical modifications. The depicted machines may include options, accessories and control variants. 16 | 17

ZOLLER INSPECTION SOLUTIONS

The automation solution for companies with high tool throughput levels »roboSet« fully automatic enduring accurate

»roboSet« loads your ZOLLER measuring machine 24/7. 1_Universal automation solution »roboSet / genius« Complex measuring tasks can be processed fully automatically Automation solution for automatic measurement of optional parameters with the universal »genius 3« measuring machine. with 100% checking guaranteed. 2_»roboSet / threadCheck« 100% check, even with helical threaded tools. »roboSet« can load virtually any CNC-driven ZOLLER measuring machine equipped with auto- matic power-operated clamping and »pilot 3.0« with shaft tools. It is easy to operate – simply 3_Automation solution for tool labeling »roboMark« Operator-defined labeling options directly after push the start button to start the automatic operation. 1 2 measuring. ZOLLER »roboSet« offers a high level of process safety due to the automatic path correction of the robot during every single feeding procedure. In addition, mechanical disconnection 3 4 4_Automation solution for tool cleaning »roboClean« from the measuring device assures the highest standards of measuring accuracy. Unit for fully automatic cleaning of shaft tools prior to measuring.

5_Automatic assignment of pallets Automatic target-actual comparison of tools through input of tolerances into »pilot 3.0« pallet management including sorting.

5

Fit for every requirement with »pilot 3.0« - fast and simple. Ideal Automatic and efficient: ZOLLER automation solutions for fully automatic CNC-driven measuring machines with the »roboSet«.

Technical specification Range Positioning accuracy Maximum load Working area Number of pallets

»roboSet« 700 mm ±0.02 mm 5 kg without gripper 1050 x 350 mm 3 pieces

»roboSet« 900 mm ±0.03 mm 5 kg without gripper 1050 x 350 mm 3 pieces

Online status display: status on view for 24 hours.

Subject to technical modifications. The depicted machines may include options, accessories and control variants. 18 | 19

For smooth production processes Process optimization with ZOLLER | ANCA interfaces

Growing demands are being placed on grin- ding and sharpening businesses as well as tool manufacturers. 100% checking, traceability and process safety are increasingly becoming stan- dard. The following pages demonstrate how these changes can easily be managed with ZOLLER: Call-up of interface and enter target data. DEUTSCH!!! The ZOLLER interfaces are the basis for smooth operations and offer you entirely new savings potentials: the grinding program simultaneously creates the data set for the measuring machine from which the fully automatic ZOLLER measuring procedure is generated. Depending on the interface, the measured data are resent to the pro- ANCA CNC-machines gramming system or the grinding machine and the grinding program For excample is corrected temporarily. This way the programming requirements and with ZOLLER CAM/CAD machine downtimes are reduced to a minimum. You save time and Programming and conducting measurements. »genius« costs - and also avoid errors in data entry and in generating a new grinding program. Whether »genius«, »pomBasic«, »smile« or ZOLLER offers the matching interfaces for the many other ZOLLER machines: target/actual virtually ANCA grinding process. data paperless (depending on the scope of performance/measurement) can transmit fast, correctly, and automatically.

Measured results and resending of data.

GDX Interface —— Automatic generation of measuring procedure for measuring and inspecting tools from grinding programs —— Open data interface for the construction and —— Fully automatic contour correction for form tools with the manufacturing of cutting tools ZOLLER measuring program »coCon«

—— Transfer of the tool definition to the ZOLLER measuring XML —— Fully automatic measurement and data transfer of the machine in GDX format grinding wheel sets —— Acquisition of real tool contour and all parameters to be —— Marginal programming requirements for regrinding of measured metal cutting tools —— Retransfer of the data in GDX format —— Complete documentation with automatically generated —— Transfer of the grinding wheel data from the measuring and saved test reports machine to the grinding machine 20 | 21

Processing of nominal data which has been programmed with ANCA Recording a complex form tool for production or correction New tools Form tools

Transfer of corrected tool actual data CNC grinding machine/s grinding of tool with the NC programming system programming/ Transfer of NC program CNC grinding machines/s generated optimized NC program definition of the tool in ANCA NC programming system Transfer of NC data programming/definition of the tool in NUM, MTS, ANCA, Schütte etc.

Transfer of measurement data files to »genius«

Data transfer to program- Transfer New tool Start of serial ming system/machine Check measuring production corrected data

CAD drawing or tool sample Retransfer of the measured tool actual data Shipment of finished tools

Random sampling according to test protocol Recording of actual contours »coCon« Generation of Data transfer via ZOLLER test report

ZOLLER »genius« | Automatic measurement of tools ZOLLER »genius« | Automatic measurement of tools

1_Data transfer/ 2_Manufacturing and 3_Retransfer of the 4 | 5_Serial production with 6_Random sampling 7_Shipment 1_Recording of actual 2_Data transfer 3_NC program 4_Check 5_Transfer corrected data Programming/Definition measuring tools measured actual data corrected actual data incl. test report incl. test reports contours programming/machine

The NC program for tool The new tool is ground on The measured tool data Based on the actual tool Serial tools are measured Shipment of the finished The contours of the form tool The automatically scanned Based on the contour The first ground tool is scan- The corrected files are resent grinding is transferred to the CNC grinding machine. are resent from the data, the optimized NC on the genius« according tools includes ZOLLER are scanned fully automati- contour in the »genius« profile provided by the ned automatically by the to the programming system the NC grinding machine. This is then immediately ZOLLER »genius« to the program can be transmit- to a predefined test plan test reports. cally and with micro precision is exported in DXF format. »genius«, the program- »genius« together with a tar- or transferred directly to the At the same time the pro- measured fully automa- programming system. ted back to the machine and the measured results with the ZOLLER »genius« The file is transferred to ming system generates get-actual comparison with machine. The second tool is gramming system sends a tically afterwards on the and serial production can are printed out as a test and recorded as complete the programming system the NC program for the the target contour in DXF. manufactured with an opti- measurement data file to ZOLLER »genius«. Time- be started with micro- report. contour profile with thousands or directly to the machine grinding or erosion Using the measuring program mized program so that errors the »genius« from which consuming programming precise actual tool data. of coordinate points. Only the controls. machines. »coCon« for scanning the in the grinding wheel or tech- ZOLLER generates a fully is not required with the start and end points of the tool contour and calculating nical deviations of the machi- automated measuring ZOLLER universal measu- measuring task are adopted the contour correction, devi- ne are taken into account. procedure. ring machine. via playback input. ations are inverted and the newly calculated correction contour (new path) exported. 22 | 23

Determining measuring tasks directly with the 3D model of the tool Measuring program for precise recording of individual parameters for grinding wheels Software Solutions Measurement of grinding wheels

Generating the measuring procedure with the 3D model Grinding wheel packages

CNC grinding machine/s

1A1 1FE1 1R 1V1

2CH 2CH3R 2R 4BT9 »caz« virtual measuring system

3D tool model Transfer to »pilot 3.0« data base Tool production from CAD to »caz« 6A2 11A2 11M2 11V9

12V9 14EE1 K700 PRF SINGLE data base »caz« and »genius« Various types of grinding wheels in measuring program 410 according to Selection of grinding wheels FEPA standard on the measuring machine CAD module

Control-adequate CNC grinding machine/s data output

Tool passed to »genius«

Measurement of grinding wheels Test report Tool measurement

Data transfer via

ZOLLER »genius« | Automatic measurement of tools ZOLLER »smile / pilot 3.0«

1_Programming 2_Analysis and generation 3_Tool production 4 | 5_Shipment of tools 6_Check 1_Selection of types 2_Measurement 3_Control-specific and analysis of measuring procedure and tool measurement incl. test report of grinding wheels data output

Tools are developed with The tool designer, who Milling or grinding of the Adoption of the finished After measuring and cor- Different types of grinding After entering and confirming Output of the measured CAD software and the knows the relevant details tool on the CNC machine tool and measuring accor- rected tolerance check on wheels can be selected the values in the input dialog, data via the network to the 3D model transferred to of the tool, generates and is performed according ding to the measuring pro- the »genius« the tool is on the ZOLLER »smile«, the measuring run can be CNC machine, programming »caz«. Prior to fabricating simulates the measuring to the 3D model or NC cedure as described under ready for shipment. compiled as a package and started. The X and Z target system for manufacturing a prototype, the tool is procedure in »caz« using the program. point 2 with tolerance saved. positions are positioned auto- or simulation. A printout of analyzed in an FEM appli- 3D model. The data is then check on »genius«. matically and measured. the measured values can be cation using the 3D model. transferred to the ZOLLER added at any time as accom- data base. panying documentation. 24 | 25

ANCA Offices

AUSTRALIA (Headquarter) GERMANY UNITED KINGDOM ANCA Pty. Ltd. ANCA Europe GmbH ANCA Ltd. 25 Gatwick Road Im Technologiepark 15 2 Eastwood Business Village Bayswater North 69469 Weinheim Harry Weston Road Victoria 3153 GERMANY Coventry CV3 2UB AUSTRALIA Tel +49 620 184 6690 UNITED KINGDOM Tel +61 3 9751 8200 [email protected] Tel +44 2476 44 7000 [email protected] [email protected]

USA CHINA INDIA ANCA Inc. ANCA Machine Tool (Shanghai) Co. Ltd ANCA Machine Tools Private Ltd 31129 Century Drive West Wing, 1/F., Building 4, #64, Parimala Towers Wixom 475 Fu Te No.1 Road(W) MES Road Michigan 48393 Waigaoqiao FTZ, Shanghai, 200131 Yeshwantpur USA CHINA Bengaluru – 560 022 Tel +1 248 926 4466 Tel +86 21 5868 2940 INDIA [email protected] [email protected] Tel +91 80 42198107/108 [email protected]

BRAZIL JAPAN THAILAND ANCA do Brasil ANCA Japan ANCA (Thailand) Ltd ANCA-Service Rua Francisco Ferreira Leão 377 3-60-1 Sakuragaoka-cho Eastern Seaboard Industrial Estate, Sorocaba 18040 330 Owariasahi-shi No. 109/20 Moo 4, São Paulo Aichi-Ken 488-0859 Tambon Pluakdaeng, BRAZIL JAPAN Amphur Pluakdaeng, We have a global network of ANCA service centres and maintain one Tel +55 15 3221 5512 Tel +81 561 53 8543 Rayong 21140 of the most experienced machine tool field service teams in the world. [email protected] [email protected] THAILAND Tel +66 3895 9252 Our OEM factory trained service technicians are able to provide techni- [email protected] cal support, training and advice to keep your machine running at peak performance. ANCA also has an extensive network of applications engi- neers who can provide tool grinding solutions at a local level. 26 | 27

At your call everywhere EUROPE AGENTS

AUSTRIA SPAIN + PORTUGAL UNITED KINGDOM ZOLLER Austria GmbH ZOLLER Ibérica S.L. ZOLLER UK Ltd. At home in Germany – Einstell- und Messgeräte Balmes 186 2º 1ª Faraday House, Tomlinson Business Park, Haydnstraße 2 E-08006 Barcelona Woodyard Lane A-4910 Ried im Innkreis Tel: +34 932 156 702 GB-DE65 5DJ Foston, Derbyshire Tel: +43 7752 87725-0 Fax: +34 935 198 014 Tel: +44 1283 585933 at your call worldwide Fax: +43 7752 87726 [email protected] | www.zoller.info Fax: +44 1283 585181 [email protected] | www.zolller-a.at [email protected] | www.zoller-uk.com RUSSIA FRANCE LLC ZOLLER Russia Belarus, Belgium, Bulgaria, Croatia, Czech Republic, ZOLLER S. à. r. l. Chaussee Entuziastov, Denmark, Estonia, Finland, Hungary, Ireland, Israel, 11, rue du Tanin 56 build.32 Italy, Latvia, Lithuania, Netherlands, Norway, Poland, F-67380 Lingolsheim RU-111123 Moscow, Russia Romania, Slovakia, Slovenia, Southern Tyrol, Sweden, Tel: +33 3 8878 5959 Tel: +7 495 22140-58 Switzerland, Turkey, Ukraine, Argentina, Brazil, Fax: +33 3 8878 0004 Fax: +7 495 22140-91 Chile, Colombia, Peru, South Africa, Australia, Korea, [email protected] | www.zoller.fr [email protected] | www.zoller-ru.com Pakistan, Taiwan, Vietnam

GERMANY HEAD OFFICE | E. Zoller GmbH & Co. KG Tool presetter and measuring machines Gottlieb-Daimler-Straße 19 | D-74385 Pleidelsheim Tel: +49 7144 8970-0 | Fax: +49 7144 8060-807 [email protected] | www.zoller.info

ZOLLER NORTH E. Zoller GmbH & Co. KG | Service and Sales Center Wohlenbergstraße 4 c | D-30179 Hannover Tel: +49 511 676557-0 | Fax: +49 511 676557-14 [email protected] | www.zoller.info

OVERSEAS

Subsidiaries USA INDIA JAPAN Agents ZOLLER Inc. ZOLLER India Private Ltd. ZOLLER Japan K. K. North America Regional Headquarter Plot No. RM 104, ‚G‘ Block 5-14, Kawagisi-Cho, 3753 Plaza Drive Sanjeevani Complex, Shahu Nagar, Suita-Shi USA-48108 Ann Arbor, MI Near KSB Chowk, Chinchwad, JP-564-0037 Osaka, Japan Tel: +1 734 332 4851 Pune 411019 Maharashtra, India Tel: +81 6 6170 2355 Fax: +1 734 332 4852 Tel: +91 20 2749 6118 Fax: +81 6 6381 1310 BUSINESS SOLUTIONS – from A–Z [email protected] | www.zoller-usa.com Fax: +91 20 2749 6114 [email protected] | www.zoller-jp.com [email protected] | www.zoller-in.com ZOLLER Inc. Pacific THAILAND 3882 Del Amo Blvd., Suite 603 CHINA ZOLLER Singapore Pte. Ltd. USA-90503 Torrance, CA ZOLLER Shanghai, Ltd. 65/26 Moo 4 Don Hua Roh Tel: +1 424 247 0180 Asia Pacific Regional Headquarter Muangchonburi Chonburi [email protected] | www.zoller-usa.com No. 1588 ZhuanXing Road TH-20000 Thailand ZOLLER-Service Xin Zhuang Industry Park Tel: +66 38149756 CANADA Min Hang District Fax: +66 38149757 ZOLLER Canada RC-201108 Shanghai [email protected] | www.zoller-in.com Supplying quality at ZOLLER also means being there for you after the 5659 McAdam Road, Unit A2 Tel: +86 21 3407 3978 CAN-L4Z 1N9 Mississauga, ON Fax: +86 21 6442 2622 INDONESIA sale. With personal advice and with high quality maintenance models Tel: +1 905 712 0100 [email protected] | www.zoller-cn.com ZOLLER Singapore Pte. Ltd Fax: +1 905 712 1623 (Indonesia Representative Office) for your ZOLLER tool presetter and measuring machines. The ZOLLER [email protected] | www.zoller-usa.com HONG KONG Alam Sutera Town Centre Block 10 C No. 15, Service Team with its specially ZOLLER-trained technicians is always at ZOLLER Asia Pacific, Ltd. Jl. Boulevard Alam Sutera MEXICO 10A Seapower Industrial Centre ID-Serpong – Tangerang 15325, Indonesia your call. For low downtimes and first class service. ZOLLER Mexico 177 Hoi Bun Road, Kwun Tong Tel: +62 29211 445 Calle 53, LT-24, C-21 RC-Kowloon, Hong Kong Fax: +62 29211 445 The competent ZOLLER hotline offers you support in all questions Bosques de la Hacienda Tel: +86 21 3407 3978 [email protected] | www.zoller-in.com MEX-C.P. 54715 Cuautitlan Izcalli Fax: +86 21 6442 2622 pertaining to applications and services. A call is all it takes: Estado de México [email protected] | www.zoller-cn.com Tel: +52 55 5817 4654 Telephone +49 7144 8970-0 Fax: +52 55 5817 4565 [email protected] | www.zoller-usa.com 28 | 29

Product overview ANCA

FX7 Linear CNC Grinding Machines The latest technology machine for full production For full product overview see www.anca.com

ANCA CNC tool and cutter grinders are chosen by the type of industries where high precision tools and reliability are paramount.

The machines are designed to meet the demands of competitive industries, and are supported by ANCA’s worldwide team of technical specialists. Confidence that ANCA is the right choice goes beyond the machine. The ANCA team will be your partner with application and machine support, from training right through to maintenance.

TXcell MX7 Linear FX5 Linear TapX eXcellence in cellular tool manufacturing The next generation manufacturing machine The latest in features for an affordable price The complete tap manufacturing solution

TX7+ MX5 Linear FX3 Linear EDGe The tough production performer Quality has just become more affordable The entry level machine with superior technology EDGe Erosion & Tool Grinding Machine 30 | 31

Product overview ZOLLER

Economical solutions For full product overview see for all applications www.zoller.info

Unless stated otherwise, the tool presetter and measuring machines as well as the measuring and inspection devices are equipped with ZOLLER »pilot 3.0« image processing. The »pom« series is equipped with ZOLLER »pomSoft« image processing.

BRONZE SILVER GOLD »roboSet / venturion« »roboSet / genius« Software package for the economical Software package for efficient stock Software package for a Smart automation solution Smart automation solution for the organization of complete tools, individual management and standardized data transparent process chain for 100% tool check comprehensive inspection of all components and machines management for production and solid cost control metal cutting tools Tool Management Tool Automation solutions

»smile / pilot 2 mT« »smile / pilot 3.0« »venturion 450« »venturion 600/800« »pomBasic« »pomSkpGo« »pomDiaCheck« Vertical tool presetter and measuring Vertical tool presetter and measuring Vertical tool presetter and measuring Tool presetting and measuring machine »pomBasicMicro« Mobile solution for the measurement The measuring machine for machine with innovative Touch-Screen machine for a professional start machine in modular design series of modular premium class of the cutting edge preparation determining diameters operating technology with extended measuring range Inspection machines for process-oriented measurement and inspection of drills, milling cutters and countersinks, design also for micro-geometries

ZOLLER Data base

»redomatic« »gemini« »zenit« »hyperion 500/700« »smarTcheck« »genius 3s« »threadCheck« The universal presetting, measuring Special presetter and measuring machine CNC tool presetting and measuring Horizontal tool presetting and measuring The high performance universal »genius 3m« Universal measuring machine for and heat-shrink machine for crankshaft cutters machine for face and right-angle machine series specifically for turned measuring machine for tool inspection complete measurement of helical milling heads production with extended measuring The universal measuring machine tools range in the Z-axis for precision tools

»aralon CNC« »reamCheck« »powerShrink« »millCheck« »3dCheck« with »pilot 3.0« »titan« »hobCheck« The CNC-driven measuring instrument The measuring machine for the tactile Inductive manual shrinking machine CNC presetter and measuring machine for and »pomSoft« The high-end universal Universal measuring machine for crankshaft cutters with internal tool measurement of finely adjustable cutting for HSS and hard metal tools milling heads and cap milling machines measuring machine for fully automated for complete measurement cutting edges inserts, especially The solution for the 3D digitalization complete tool measurement of hob cutters of workpieces and tools Presetting and measuring technology measuring technology Tool solutions

PRESETTING SOLUTIONS SOFTWARE SOLUTIONS presetting & measuring managing tools

INSPECTION SOLUTIONS BUSINESS SOLUTIONS inspection & measuring from A-Z

ZOLLER solutions – comprehensive optimization of your manufacturing operations. ZOLLER combines hardware, software and services to individual system solutions to improve quality, efficiency and productivity. Customers of ZOLLER will benefit from our knowledge as a market leader in the field of tool measurement technology. As a family-run business, ZOLLER guarantees to provide a sustainable and competitive advantage thereby making a measurable contribution to your success. Subject to technical modifications. The depicted machines may include options, accessories and control variants. BRZOLANCA.O0-EN 06/2015

www.zoller.info

E. Zoller GmbH & Co. KG | Tool presetter and measuring machines Gottlieb-Daimler-Straße 19 | D-74385 Pleidelsheim Tel: +49 7144 8970-0 | Fax: +49 7144 8060-807 [email protected]