Atom Transfer Radical Polymerization in Aqueous Dispersed Media
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Cent. Eur. J. Chem. • 7(4) • 2009 • 657–674 DOI: 10.2478/s11532-009-0092-1 Central European Journal of Chemistry Atom transfer radical polymerization in aqueous dispersed media Invited review Ke Min, Krzysztof Matyjaszewski* Center for Macromolecular Engineering, Department of Chemistry, Carnegie Mellon University, 4400 Fifth Avenue, Pittsburgh PA 15213 Received 1 June 2009; Accepted 3 August 2009 Abstract: During the last decade, atom transfer radical polymerization (ATRP) received significant attention due to its exceptional capability of synthesizing polymers with pre-determined molecular weight, well-defined molecular architectures and various functionalities. It is economically and environmentally attractive to adopt ATRP to aqueous dispersed media, although the process is challenging. This review summarizes recent developments of conducting ATRP in aqueous dispersed media. The issues related to retaining “controlled/living” character as well as colloidal stability during the polymerization have to be considered. Better understanding the ATRP mechanism and development of new initiation techniques, such as activators generated by electron transfer (AGET) significantly facilitated ATRP in aqueous systems. This review covers the most important progress of ATRP in dispersed media from 1998 to 2009, including miniemulsion, microemulsion, emulsion, suspension and dispersed polymerization. Keywords: ATRP • Controlled radical polymerization • Dispersed media • Emulsion © Versita Warsaw and Springer-Verlag Berlin Heidelberg. 1. Introduction and scope of the media, preferably with water as the continuous phase. review Aqueous dispersed media are commonly recognized as a diverse and benign means for conducting industrial It has been a long-standing goal in polymer chemistry scale polymerization. The use of water as the dispersion to develop a process that combines the robustness medium is environmentally friendly, as compared to of radical polymerization with precise control over using volatile organic solvents. The presence of water all aspects of polymer structure, a feature typical for also allows excellent heat dissipation during the course living anionic polymerization. This is the reason why of polymerization. The low viscosity of the dispersed controlled/living radical polymerization (CRP) procedures medium allows access to high weight fractions of immediately received a large attention since their debut polymer not readily accessible in solution or bulk [1-5]. In the past two decades, various CRP techniques, polymerizations. Additionally, ease of mixing of raw especially nitroxide mediated polymerization (NMP) materials and handling of the final products (latex) lead [6,7], atom transfer radical polymerization (ATRP) to simple scale-up production of aqueous dispersion [8-11] and degenerative transfer systems [12] such as polymerization [15]. During the polymerization, radicals reversible addition-fragmentation chain transfer (RAFT) are compartmentalized within the dispersed phase and polymerization [13,14], have been introduced, defined hence they cannot terminate with radicals located in and refined. different loci. This compartmentalization effect results As a consequence of the improved understanding of in a higher polymerization rate and a higher molecular homogeneous CRP systems, increasing attention was weight in free radical emulsion polymerization than those paid towards development of CRP in heterogeneous achieved in solution/bulk [16,17]. It has been more than * E-mail: [email protected] 657 Atom transfer radical polymerization in aqueous dispersed media half a century since free radical polymerizations were first [4,8]. Mechanistically, ATRP originates from a widely applied to aqueous dispersed media. Commercialization used organic reaction known as atom transfer radical of CRP will likely benefit from the use of aqueous addition (ATRA) [26,27]. In this synthetic organic dispersed media. chemistry technique, a halogen atom is transferred Many challenges were encountered when chemists homolytically from a dormant halide species to a initially attempted to conduct a CRP in aqueous dispersed transition metal complex, forming a free radical which media. Because of the multi-component nature of the reacts with an unsaturated molecule and is quickly procedures required for CRP, as well as the complex and irreversibly deactivated by a back-transfer of the nature of aqueous dispersed media, simply adding halogen atom from the transition metal complex to the a reagent that can adopt CRP from a bulk or solution organic radical species. Compared to ATRA, ATRP polymerization to an aqueous dispersed polymerization requires a system in which the formed deactivated procedure, resulted in a loss of many of the desirable species can be reactivated to allow further monomer features of both processes. Observed problems addition and hence controlled chain growth. Selection included decreased colloidal stability, a wide particle of a suitable catalyst enables the system to establish a size distribution, loss of control over polymerization, and dynamic equilibrium between propagating chains and low initiation efficiency. In addition, each CRP method dormant chains, as well as to assure fast initiation, has its own set of unique features. A strategy that had reduction of the contribution of the inevitable radical- proven successful in one type of CRP processes has radical termination reactions which ultimately results in not been necessarily efficient for another CRP method. the controlled/“living” character of the polymerization In short, implementing CRP in dispersed media requires [28]. In an ATRP, the catalyst is usually a transition careful consideration of every aspect of the mechanism metal complex, in which the ligand plays a critical role of each process. in determining the reactivity of the catalyst complex Despite all these challenges, remarkable progress [10,29-34]. In addition, the ligand also strongly influences has been achieved in understanding the specific the solubility of the complex, and consequently the requirements and hence application of CRP to aqueous concentration of activators and deactivators in the dispersed media in the recent five years. Several exciting reaction medium [18,35-40]. and innovative developments have been reported that Compared with other controlled living radical successfully allow application of CRPs in aqueous polymerization methods, such as NMP and RAFT dispersions. The progress in this field has been covered polymerization, ATRP provides a simple pathway to in several recently published reviews [15,18-25]. polymers with well defined chain-end functionality [41]. Advances in NMP and RAFT systems have primarily It is also the most efficient methods for synthesis of progressed with respect to a better understanding of how polymers with complex architectures, such as block the particular “mediating” chemistry behaves in a multi- copolymers, star polymers and graft copolymers phase environment. In contrast, ATRP has undergone a [42,43]. ATRP is also well-known for its capability of series of significant improvements in its basic chemistry, synthesizing low molecular weight polymers. In addition particularly with regards to how the polymerization is surface modification is relatively simple using ATRP initiated, that have facilitated and, in some instances, since it is only necessary to pre-modify the surface been driven by its adaptation to aqueous dispersions. with an alkyl halide based ATRP initiators which can This mini-review will discuss the recent progress on be easily introduced to the surfaces of most substrates the application of ATRP to aqueous dispersed media [44-46]. Furthermore, a significant advantage of ATRP and summarize the exploration of the fundamental is that all necessary components are commercially mechanism of ATRP that has played a significant role in available [4,47]. advancing this field and greatly benefited the on-going research. 2.2. Polymerizations in aqueous dispersed media Polymerizations in aqueous dispersed media are 2. Background on ATRP and aqueous the most widely used methods for preparation of dispersed media colloidal particles with a variety of sizes. This process usually occurs in a bi-phasic system, with water as 2.1. ATRP the continuous phase and monomer/polymer in the ATRP was first reported in 1995 and has emerged form of a fine dispersion in water. The terminology of as one of the most powerful synthetic techniques various aqueous dispersed polymerization systems for preparation of well-defined polymeric materials adopted here is employed by most polymer chemists, 658 K. Min, K. Matyjaszewski Scheme 1. Polymerizations in various aqueous dispersed media. and the terms “suspension”, „emulsion”, “miniemulsion”, are sometimes used. Initially, most of the monomer is “microemulsion”, “dispersion” and “precipitation” are present in the form of 1-10 μm or larger droplets. A small clearly distinguished on the basis of the following four percentage of the monomer also exists in the form of criteria: 1) initial state of the polymerization mixture; surfactant-solubilized micelles, with size ca. 5-10 nm, 2) kinetics of polymerization; 3) mechanism of particle and molecularly dissolved in water, depending on the formation; and 4) size of the final polymer particles nature and concentration of the monomer and emulsifier. [48]. It is noteworthy that the complexity of aqueous During the polymerization, particles are formed in the dispersed polymerizations has resulted in ambiguities,