Prog. Polym. Sci. 26 =2001) 2083±2134
www.elsevier.com/locate/ppolysci
Controlled/living radical polymerization in aqueous media: homogeneous and heterogeneous systems
a
Jian Qiu , Bernadette Charleux , KrzysztofMatyjaszewski
- b,
- a
*
aDepartment of Chemistry, Center for Macromolecular Engineering, Carnegie Mellon University, 4400 Fifth Avenue,
Pittsburgh, PA 15213, USA
b
- Â
- Â
- Â Â
- Laboratoire de Chimie Macromoleculaire, Unite Mixte associee au CNRS, UMR 7610, Universite Pierre et Marie Curie,
Â
Tour 44, 1er etage, 4, Place Jussieu, 75252 Paris cedex 05, France
Received 27 July 2001; accepted 30 August 2001
Abstract
Controlled/living radical polymerizations carried out in the presence ofwater have been examined. These aqueous systems include both the homogeneous solutions and the various heterogeneous media, namely dispersion, suspension, emulsion and miniemulsion. Among them, the most common methods allowing control ofthe radical polymerization, such as nitroxide-mediated polymerization, atom transfer radical polymerization and reversible transfer, are presented in detail. q 2001 Elsevier Science Ltd. All rights reserved.
Keywords: Aqueous solution; Suspension; Emulsion; Miniemulsion; Nitroxide; Atom transfer radical polymerization; Reversible transfer; Reversible addition-fragmentation transfer
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2084 2. General aspects ofconventional radical polymerization in aqueous media . . . . . . . . . . . . . . . . . . . . .2089
2.1. Homogeneous polymerization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2089 2.2. Heterogeneous polymerizations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2089
2.2.1. Suspension polymerization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2090 2.2.2. Emulsion polymerization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2091 2.2.3. Miniemulsion polymerization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2094
3. Controlled/living free-radical polymerization methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2096
3.1. General features and experimental criteria for controlled/living polymerization . . . . . . . . . . . . .2096
3.1.1. Feature 1: internal ®rst-order kinetics with respect to monomer . . . . . . . . . . . . . . . . . . .2096 3.1.2. Feature 2: linear growth ofdegree ofpolymerization =DP n) with conversion . . . . . . . . .2096 3.1.3. Feature 3: narrow molar mass distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2097
* Corresponding author. Tel./fax: 133-1-44-27-70-89. E-mail addresses: [email protected] =B. Charleux), [email protected] =K. Matyjaszewski).
0079-6700/01/$ - see front matter q 2001 Elsevier Science Ltd. All rights reserved. PII: S0079-6700=01)00033-8
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3.1.4. Feature 4: long-lived polymer chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2097
3.2. Stable free radical polymerization =SFRP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2098 3.3. Atom transfer radical polymerization =ATRP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2099 3.4. Reversible/degenerative transfer reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2100
4. Controlled/living radical polymerization in aqueous solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2101 5. Controlled/living radical polymerization in aqueous dispersed systems . . . . . . . . . . . . . . . . . . . . . . . .2104
5.1. Nitroxide mediated polymerization =NMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2105
5.1.1. Precipitation and dispersion polymerizations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2105 5.1.2. Suspension polymerization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2105 5.1.3. Emulsion polymerization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2108 5.1.4. Miniemulsion polymerization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2110
5.2. Atom transfer radical polymerization =ATRP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2112
5.2.1. Direct ATRP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2113 5.2.2. Reverse ATRP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2118
5.3. Reversible transfer radical polymerization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2119
5.3.1. Degenerative iodine transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2119 5.3.2. Reversible addition-fragmentation transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2120
5.4. Peculiarities ofkinetics in controlled/living emulsion and miniemulsion polymerizations . . . . . .2126
5.4.1. Nucleation step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2126 5.4.2. Kinetics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2127
6. Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2129 Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2130 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2130
1. Introduction
Since Staudinger [1] proposed the concept ofa chain polymerization and the basic structure ofa polymer molecule eight decades ago, polymer science and technology has experienced an immense development that has revolutionized the look ofthe world and the lief ofhuman beings. Numerous polymeric materials have been created thanks to continuous progress in understanding the fundamentals ofpolymerization. One ofthe greatest contributions to this ®eld from synthetic polymer chemists is the development ofliving polymerization methodology, which allows the preparation ofmacromolecules with the maximum degree ofstructural and compositional homogeneity. As a consequence, well-de®ned polymers with precise molar masses, compositions, topologies and functionalities can be tailor-made. This is a signi®cant step toward the ultimate goal ofpolymer synthesis, when the design ofnovel materials is only limited by the imagination ofhuman beings.
The terms of`living polymerization' and `living polymers' were introduced by Szwarc [2] in 1956, although prior to his classical work, Ziegler [3] and Flory [4] also described similar concepts. By de®nition, a living polymerization is a chain polymerization that proceeds without the occurrence of irreversible chain breaking processes, i.e. chain transfer and termination. For nearly 30 years after Szwarc reported his insightful work, living polymerization of vinyl monomers had been restricted to anionic polymerization systems. But in 1960s and 1970s, several cationic ring-opening polymerizations ofheterocyclic monomers were found to proceed with most undesirable side reactions virtually absent [5±7]. It was discovered that ifa dynamic equilibrium between an active and dormant species was formed, it allowed for ®ne tuning of the polymerization of tetrahydrofuran [8,9]. This concept of dynamic equilibrium was eventually extended to vinyl monomers in early 1980s, triggering the
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Nomenclature
ꢀn~
[I] average number ofradicals per particle initiator concentration
[I]0 [M] initial initiator concentration monomer concentration
[M]0 initial monomer concentration AA acrylic acid ACPA see V-501 AEROSOL-MA80 sodium dihexyl sulfosuccinate AIBN azobisisobutyronitrile
- AN
- acrylonitrile
ATRP atom transfer radical polymerization BPMOA N,N-bis=2-pyridylmethyl)octylamine BPMODA N,N-bis=2-pyridylmethyl)octadecylamine BPO benzoyl peroxide Bpy Brij98 C12H25±=OCH2CH2)20±OH CD cyclodextrine CLP controlled/living polymerization cmc critical micelle concentration
2,20-bipyridine
CRP controlled/living radical polymerization CSA camphorsulfonic acid CTAB cetyl trimethyl ammonium bromide dAbpy 4,40-dialkyl-2,20-bipyridine, alkyl: mixture ofpentyl and 5-nonyl DCP dicumyl peroxide dHDbpy 4,40-di=9-heptadecyl)-2,20-bipyridine DMAEMA 2-=dimethylamino)ethyl methacrylate dNbpy 4,4-di=5-nonyl)-2,20-bipyridine DOWFAX8390 dihexadecyl disulfonated diphenyloxide disodium salt =Dow Chemical) DPn DPw DRI number average degree ofpolymerization weight average degree ofpolymerization differential refract0ive index detection dTbpy 4,40-di-t-butyl-2.2 -bipyridine EBiB ethyl 2-bromoisobutyrate Forafac C8F17CH2CH2COO2K1 =Ato®na) HEA 2-hydroxyethyl acrylate HEMA 2-hydroxyethyl methacrylate HLB hydrophilic-lipophilic balance HV25 nonionic poly=ethylene oxide) ꢀDPn 25 nonyl phenol surfactant =Witco) Ip DPw=DPn Mw=Mn polydispersity index
K
ka
activation/deactivation equilibrium constant =dimension depends on the system) rate constant ofactivation =dimension depends on the system)
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kd kp
rate constant ofdeactivation =l mol 21 s21) rate constant ofpropagation =l mol 21 s21)
Kraton copolymer ofethylene and butylene rate constant ofirreversible termination =l mol 21 s21) rate constant oftransfer =l mol 21 s21)
kt ktr
MALDI-TOF MS matrix-assisted laser desorption/ionisation Ð time-of-¯ight mass spectrometry Me6TREN tris[2-=dimethylamino)ethyl]amine MEMA 2-=N-morpholino)ethyl methacrylate MMA methyl methacrylate MMD molar mass distribution
Mn Mw NA
number average molar mass =g mol21) weight average molar mass =g mol21) Avogadro's number
NaMA sodium methacrylate NaSS sodium styrenesulfonate NaVBA sodium vinylbenzoate n-BA n-butyl acrylate n-BMA n-butyl methacrylate NMP nitroxide-mediated radical polymerization NMR nuclear magnetic resonance OEGMA oligo=ethylene glycol) methacrylate OP-10 polyoxyethylene nonyl phenyl ether P=NaSS) poly=sodium styrenesulfonate) P=n-BA) poly=n-butyl acrylate) P=n-BMA) poly=n-butyl methacrylate) PMDETA N,N,N0,N00,N00-pentamethyldiethylenetriamine PMMA poly=methyl methacrylate) PRE persistent radical effect PS polystyrene PVA poly=vinyl alcohol) PVP poly=N-vinylpyrrolidone) RAFT reversible addition-fragmentation transfer
Rp
Srate ofpropagation =mol l 21 s21) styrene
SDBS sodium dodecylbenzene sulfonate SDS sodium dodecyl sulfate SEC size exclusion chromatography SFRP stable free-radical polymerization
- SG1
- N-tert-butyl-N-=1-diethylphosphono-2,2-dimethylpropyl) nitroxide
TEMPO 2,2,6,6-tetramethyl piperidinyl-1-oxy tNtpy 4,40,400-tris=5-nonyl)-2,20:600,2-terpyridine Tween 80 sorbitane monooleate poly=ethylene glycol)
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- UV
- ultra-violet detection
V-40 1,100-azobis-=1-cyclohexane carbonitrile) V-50 2,20-azobis=2-methylpropionamidine) dihydrochloride V-501 4,40-azobis=4-cyanovaleric acid) =also called ACPA: 4,40-azobis=4-cyanopentanoic acid)) VA-0442,20-azobis[2-=2-dimidazolin-2-yl) propane] dihydrochloride VA-0862,2 -azobis[2-methyl-N-=2-hydroxyethyl) propionamide]
x
monomer conversion breakthrough discovery ofcationic vinyl polymerizations that proceeded in a controlled fashion under certain restrictive conditions [10±12]. Since then, extensive investigations ofvarious CLP mechanisms has been conducted [13,14]. The late 1980s and the entire 1990s witnessed a rapid expansion ofthe scope ofCLP. To date, the major classes ofchain polymerization, i.e. anionic [15±17], cationic [18,19], ring-opening metathesis [20,21], coordination [22] and radical polymerization [23,24], can become living or controlled under appropriate conditions. However, most ofthese polymerization techniques are not exempt from chain transfer or termination reactions. To differentiate these imperfect polymerizations from the ideal living polymerization, terms such as controlled, `living', pseudo-living, quasiliving and many others have been used in literature, which initiated an on going debate over nomenclature [25,26]. Until a uniform terminology is accepted, we will use the term `controlled/living polymerization' to describe all the polymerization processes from which polymers with predetermined molar masses, low polydispersities and high chain-end functionalities can be obtained. The signi®cance ofcontrolled/living polymerization as a synthetic tool is widely recognized. With polymers having uniform and predictable chain length readily available, it provides the best opportunity to control the bulk properties by variations at a molecular level. Furthermore, a variety ofnovel polymer materials with predetermined composition, topology and functionality, as illustrated in Table 1, can be created.
Among the numerous polymerization techniques, free-radical polymerization is a widely used process from the viewpoint of industrial production and applications [27]. This technique is relatively easy to perform since it does not require stringent puri®cation of the reagents, except the elimination of the dissolved oxygen. It generally leads to high molar mass polymers under relatively mild conditions. Polymerization temperatures can be usually set between room temperature and about 2008C. Many different processes can be applied such as bulk, solution, suspension or emulsion polymerizations. Moreover, a wide range ofufnctional monomers can be polymerized by a radical mechanism and copolymerizations have provided a great variety ofrandom copolymers with many structures and properties. The main limitations ofradical polymerization are the lack ofcontrol over the molar mass, the molar mass distribution, the end-functionalities and the macromolecular architecture. This is caused by the unavoidable fast radical±radical termination reactions. Mainly for that reason, the recent emergence ofmany so-called `living' or controlled radical polymerization =CRP) processes has opened a new area in this old polymerization method that had witnessed relatively small progress in the previous years.
Until now, CRP has been predominantly studied in homogeneous organic systems, i.e. bulk or solution polymerizations. With the rapid development ofunderstanding ofthose controlled systems, one ofthe biggest present concerns is: can these methods be extended to the aqueous media? Indeed, the polymerizations carried out in aqueous media are receiving more and more attention and, in contrast to
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Table 1 Polymers available by controlled/living polymerization techniques
the numerous controlled polymerization methods employed in organic media, aqueous polymerization is mainly focused on radical polymerization. Among the most important factors contributing to this trend are increased environmental concern and a sharp growth ofpharmaceutical and medical applications for hydrophilic polymers. Another important reason is that in industry radical polymerization is widely performed in aqueous dispersed systems, and particularly, in emulsion polymerization. This technique offers many invaluable practical advantages over homogeneous polymerizations, such as the absence of volatile organic compounds, better control ofheat transfer, and the possibility to reach high molar mass polymers with high conversion and a faster rate of polymerization than in bulk or solution systems. The
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®nal water suspension ofstable polymer particles =also called a latex) is easy to handle owing to a generally low viscosity, even at high solid content, and can be used directly for coating applications or as a dried polymer after removal of water.
Thus, it is obvious that a substantial progress in controlled free-radical polymerization would be achieved ifthis technique can be applied to either homogeneous or heterogeneous aqueous systems. The ®rst, and main goal is to control the characteristics ofthe polymer in terms ofmolar mass, molar mass distribution, architecture, and function. The rapid and very recent development of this domain will be illustrated in this review article. Polymerizations in aqueous solution will be considered ®rst, including the scope and limitations ofthe existing CRP systems. Then, the attention ofthe article will be focused on the application ofCRP in aqueous dispersed media using the suspension, dispersion, emulsion and miniemulsion polymerization processes. The kinetics ofpolymerization and control over the polymer characteristics will be examined for each CRP technique used and a comparison with homogeneous polymerization will be made. The repercussions ofCRP chemistry on the very mechanism ofthe heterogeneous polymerization systems will also be addressed with special attention.
2. General aspects of conventional radical polymerization in aqueous media
2.1. Homogeneous polymerization
One essential requirement for aqueous solution polymerization is that the monomer and the formed polymer should be suf®ciently water-soluble. Some typical water-soluble monomers are listed in Table 2.
Various radical initiation techniques, including thermal, redox, photochemical, electrochemical and radiolysis, have been employed for aqueous solution polymerizations [28]. Basically, the polymerization follows the same principles as those in the organic systems. There are, however, a few unique features for aqueous solution polymerization. In particular, it is often observed that monomers with ionizable pendant groups polymerize much faster in aqueous solutions than in bulk or in the presence of organic solvents. The overall rate ofpolymerization for such monomers increases by 1.5±2 orders ofmagnitude in aqueous solution. This kinetic variance is caused by a remarkably enhanced kp/kt ratio, which is generally attributed to a number offactors: =i) solvation ofthe monomer molecules, particularly via hydrogen bond formation with water, alters the electron density in the double bond of the monomer and hence its reactivity [29]; =ii) increased ionic dissociation ofthe pendant group produces greater electrostatic repulsion between the two growing radicals [30]; =iii) the existence ofpolymer±water interactions that produce a strongly bound hydration shell also helps to protect the propagating radical center from termination [31]. Therefore, changes of pH and ionic strength exert a pronounced in¯uence on the polymerization ofthese basic and acidic monomers. One ofthe consequences is that in copolymerization the reactivity ratios oftwo monomers, when one or both are ionizable monomers, vary with the degree of ionization. In contrast, monomers containing neutral hydroxy groups are less sensitive to pH and ionic strength variations. Such a stability ofthe water-structuring center makes the hydrogels derived from these monomers, such as 2-hydroxyalkyl =meth)acrylates, very attractive for biomedical applications.
2.2. Heterogeneous polymerizations
Although aqueous solution polymerizations are ofconsiderable interest, the number ofwater-soluble
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Table 2 Typical water-soluble monomers
- Monomers with acidic functions
- Monomers with basic functions
Acrylic acid Methacrylic acid Itaconic acid
Acrylamide Methacrylamide N-hydroxymethylacrylamide N,N-dimethylacrylamide N-isopropylacrylamide N-acetamidoacrylamide 2-Aminoethyl methacrylate N,N-dimethylaminoethyl methacrylate
Allenesulfonic acid Ethylenesulfonic acid Styrenesulfonic acid 2-Sulfoethyl methacrylate