RLC Touch screen control system User’s Manual (Automatic punching machine servo series)
Wuxi Hailida Automation Instrument Factory Address: Wuxi Jiangsu China Phone: 86-510-85500218 13606176685
1 I. Overview
RLC full automatic tension and deviation correction control system for all digital touch control system, the system uses high performance chip.7 inch LCD screen, touch screen, high digital products. Unique appearance, novel interface, simple operation, strong anti-interference ability. It has been widely used in the field of cutting machine, bag making machine, automatic punching machine and automatic tension soft packing machine.
The operating system the existing input 16 points (including 2 highway speed port, which a road connected encoder and meter), 16 bit output, plus 4-way analog output (including a control host speed, another two rewinding tension is controlled, and control the unwinding tension).
2 II. HOME
STATUS: display all control system real-time working status and fault display.
RESET: in emergency, press the "reset" key touch screen control system for all input and output signals are interrupted.
BAG LEN:Set the bag length according to the length of bag making machine controller set, two parameter consistent.
CUTTING DEPTH: the depth of the pocket of the vest bag, the larger the length of the bag, the greater the depth of the punch.
FOR LEN: mechanical hand in the standby position forward "forward" to the distance to grasp the material level.
GO STANDBY: press this key (stepping) motor servo forward to the front limit, according to the length of the bag back to the standby position effectively.
FOR/BRUSH/BRUSH UPPOS/PRESS PLATE UPPOS/CUTTING UPPOS
/CUTTING/UP FOLD/DOWN FOLD/BACK: the various Holzer switch real-time
3 status display.
Note: the brush material protection bits (pre protection bits): sensors should be installed on, just below the brush. cutting protection bit (rear protection): the sensor should be installed in the front end of the mechanical hand away from the punch knife square (punching knife pressure less than the manipulator), then the indicator light. (very important)
HOME/TEST/SET/INF: access to 4 different interfaces.
TEST: mechanical hand back to the standby position, press the "run test" button, buzzer alarm three, the equipment began to run the entire operation test.
RUN/STOP: mechanical hand in "standby", according to "punch", playing bag began to work, the input port X12 (Replica) or x13 (off the bag receives a bag bag removal signal, the device begins the whole operation test (normal operation). In operation process, then press "stop" punch, stop all the test action, press "back seat" mechanical hand to return to the standby position.
4 III. TEST
STATUS: display all control system real-time working status and fault display.
LENGTH: "punch stop state, brush material high. High pressure plate. Punching high. Fold high and half low level sensors have detected sensor signal. According to the "fixed length" button, servo (step) motor back to the punching and cutting protection bit (after the protection), and then forward to the limit, and the length of the protection bit automatically calculated. standby: "punch to stop" state, brush material high. High pressure plate. Punching high. Fold high and half low sensor detected the sensor signal. According to the
"back to back limit" button, servo (step) motor back to the position after the position limit.
SHUSONG: "punch stop state, mechanical hand in limit, according to the" folded
"button, on the folding frame under pressure, hand lift buttons, fold rack up back.
SHUSONG: "punch stop state, mechanical hand in limit, according to the" folded
5 "button, off the shelf rising, hand lift buttons, fold frame dropped back a bit.
CHONGDAO: long press the key 3 seconds, enter the punch test interface, press the "punch test" button, press the pressure plate, and then press the knife down, the final compression, the whole process of punching the test process is over. In the
"punch test" process, hand raised the "punch test" button, the press plate.
FOR/BACK: "punch stop state, brush material high. High pressure plate. Punching high. Fold high and half low sensor detected the sensor signal. To control the forward or backward of the manipulator.
NEEDLE TEST: "punch press stop" state, manual test pulling action.
CLIP CLOSE/CLIP OPEN: "punch press stop" state, the mechanical hand "back to the rear limit" position, manual test open clip and close clip.
SHUALIAO: "punch" state, the mechanical hand "back to the rear limit" position, manual test brush rack up or down.
YABAN: "punch press stop" state, the mechanical hand "back to the position limit" position, press the "press plate test", press down, press the "press plate test", the press plate up.
TURNTABLE: "punch" in the state, the mechanical hand "back to the rear limit" position, manual control turntable operation.
SHUSONG: "punch stop" state, manual control of the conveyor belt back.
6 IV. SET
COUNT: after the end of each material punching and cutting back to the standby position, counting and 1
COUNT CLEAR: according to "count reset" button, the count display "0".
COUNT MINUS: according to "count minus" button, the data show that the data minus 1.
FOLD TEST OPEN/FOLD TEST CLOSE: if automatic punching machine, not according to the loaded folded and a folding device, there is no discount on high and fold down low two detection sensor, please select "FOLD TEST CLOSE". If automatic punching machine according to the loaded folded and doubling device, and discount on the high and folded under low two detection sensor, please select
"FOLD TEST OPEN".
FOLD OPEN/FOLD CLOSE: General bag length setting below 400mm recommend the use of half closed, can save Chong Kou machine throughout the
7 entire process of working time.
Set the bag length more than 500mm recommend the use of half open, it can reduce the manual folding bag, improve production efficiency.
BACK LEN: in the operation process of the punching machine, select "folded close", manipulator in punching after, seize the punching bag back to back length end ready to discharge. In the running process of the punching machine, if you choose "half open", after the end of the folded seize the punching bag back to back length end ready to discharge.
LOOSEN LEN: "back length" after the end of the "discharge length" is to control the mechanical hand side of the back side of the opening of the clip length.
CUTTING TIME: in the process of punching machine, the time of pressing the knife.
PRESSURIZED TIME: after punching, the pressure of the pressure cylinder is cut.
8 V. SPEED PRM
Punch operation, receiving bag making machine control system "bag removal" signal......
FOR FREQ: mechanical hand (servo motor) in the standby position to grasp the speed of the material bit.
DRAG FREQ: mechanical hand (servo motor) in the grasp of the material bit to brush the speed of operation.
BRUSH FREQ: the running speed of the mechanical hand (servo motor) in the brush position to the punching position.
FLOD DRAG FREQ: manipulator (servo motor) in the punching position to the running speed of the fold.
LOOSEN FREQ: manipulator (servo motor) in a half speed feeding clamp.
FLOD CATCH FREQ: mechanical hand grip material (servo motor) in advance to the fold after clamping discharging speed grasping material position.
9 LOOSEN BACK FREQ: manipulator (servo motor) in the folding material grasping a grab bag after retreat and discharge (retreating side edge and open clip) the speed of operation.
BACK STANDBY FREQ: manipulator (servo motor) material in the brush
(protection bits) to run to the flight speed.
FOR SPEED: manual control of the manipulator forward and backward speed.
FEED SPEED: when the manipulator holds the material, the starting speed of the servo motor is controlled, and the larger the setting value, the faster the starting speed.
FEED SPEED2: when the manipulator does not seize the material, control the starting speed of the servo motor, the greater the set value, the faster the start.
VI. TIME PRM
10 CLIP TIME: when the press is running, the manipulator moves to the gripper position and then clamps off. After the closing time, the needle is pulled out.
NEEDLE TIME:when the punch is running, the mechanical hand is closed and then the needle is pulled out. After the needle drawing time is over, the mechanical hand begins to pull the material back.
PRESS TIME: when the press is running, the manipulator brush the material to the punching cutting position. When the press plate presses down the pressing time, the punching knife starts to press down.
PRESS RESET DELAY: punch operation, pressure action after the time delay after
"pressure reset delay" cut reset.
CUTTING REST TIME: when the press is running, after the pressure is reset, the time delay of "punching, cutting and resetting" delay, the manipulator draws back.
BAG LEN: when the press is running, select "fold closed", after the end of the blanking, the manipulator back and discharge, and then delay the "scrap waste
11 reset delay" time, the robot back to the seat.
FOLDING OUTPUT DELAY: when the manipulator reaches the folding position, the output signal is delayed.
FOLD POS CLIP TIME: fold up and clamp the material, the manipulator opens the clip, folds in half, opens the clamp time, and then the manipulator draws back.
FOLD GRASP TIME: the manipulator arrives at the half - bound material position, the mechanical hand closed clip, folds in half, after grasping the time, draws back the material.
UPFOLD REST TIME:When the manipulator holds the material, the upper and lower reset delays, and the manipulator starts to retreat.
DOWNFOLD REST TIME:the manipulator is back, and the time of the reduction of the reset delay is over, and then the reduction is reset.
BAG TIME: the time in which the manipulator moves forward and backward during operation.
HIT BAG:when punching machine is running, open the bag. The bag removal controller of the bag making machine is received, the bag is temporarily closed, and the bag is opened after delaying the bag taking time. When the punch is stopped, the bag function is automatically closed.
CONVEYOR TIME:when the punch is running, the mechanical hand punching end, after returning to the seat, the conveyor belt running time.
TURNTABLE:when the punch is running, the mechanical hand punching end, after returning to the seat, the conveyor belt running time.
CLIP PROT TIME: punch operation, more than "pinch protection time" not again
12 received signal bag off controller of bag making machine, the clip manipulator temporarily closed, punch operation keys automatically switch to stop the press.
Set to "0", the open clip protection function is invalid.
VII. ENG PRM
PULL NEEDLE LEN:when the press is running, the mechanical hand moves forward, the clamp is closed, the bag is caught, the needle is pulled down, and the mechanical hand is pulled back, the length of the needle is drawn out, and then the needle is pulled up to the original position.
WAIT POS: the distance of the manipulator from the front limit in normal standby.
CONVERSION UNIT: manual tape before the limit sensor center distance to brush material protection bits (front protection bits) length A = distance center front limit sensor center distance to punching protection bits (after protection bits) from the center of the length B = A+B=, before and after the limit distance.
13 BRUSH POS: the front end of the manipulator draws back the position of the brush, the position value shown (punch operated / punch stop, ****mm displayed above the key), input to the brush position parameter.
PUNCH POS: according to the "bag length setting" and "punching depth" about the calculated position (greater than the punching position, position protection) numerical display (punching knife run / stop button above the red knife display
****mm) input to the "punching position" parameter. Punch cut punch depth + now set punching position - set punch depth = the correct punching position you will enter. (very important) assumes.
FOLD POS: the position of the front of the manipulator in contact with the folded iron plate, the position value shown (punch operated / punch stop, ****mm displayed above the key), and input to the parameter of "folded position".
GRAB POS: mechanical hand grip material into the front plate can be folded the material holding position, may be appropriate to modify (not greater than the recommended maximum position of the manipulator tip and folding iron just touches the position of not less than the minimum position of the manipulator tip into the bottom of the folded plate position) position numerical display (punching knife / punching operation the knife stop button shown above ****mm) input to the "position" parameter to catch folded.
UPPRESS POS: the front end of the manipulator passes the upper and lower position, the position value displayed (punching knife running / punching knife stop button above ****mm), input to "upper half, lower press position" parameter.
VIII. Outer accessory
14 Holzer switch: Brown: +24V; blue: 0V; Black: input signal.
Model: NPN normally open
All the output signals are 0V, such as the connection to the solenoid valve, one to
+24V, and the other to the output signal.
All the signals are 0V valid, such as receiving the packet removal signal, the relay usually open one foot to X13, the other foot 0V
VIIII. Exterior line connection of the controller input output
01, +24V 01,0V
02,-24V 02,+5V
03,RX+ 03,M01
04,RX- 04,M02 05,TX+ 05,M03
06,TX- 06,M04
07,0V 07,+24V
01,+24V 01,0V
02,X01 FOR LIMIT 02,Y01 PULSE
03,X02 HAND CONVEYOR 03,Y02 DIRECT
04,X03 BRUSH PROT 04,Y03 TURNTABLE BACK
05,X04 CUTTING PROT 05,Y04 HIT BAG
06,X05 BACK LIMIT 06,Y05 CONVEYOR
07,X06 BRUSH UPPOS 07,Y06 PULL NEEDLE
08,X07 PRESS UPPOS 08,Y07 CLIP OPEN
15 09,X08 CUTT UPPOS 09,Y08 BRUSH
10,0V 10,+24V
01,+24V 01,0V
02,X09 FOLD UPPOS 02,Y09 PRESS PLATE
03,X10 FLOD DOWNPOS 03,Y10 CUTTING
04,X11 SERVO ERROR 04,Y11 PRESSURIZED A
05,X12 FLAP INPUT 05,Y12 UP FOLD
06,X13 TAKE OFF BAG 06,Y13 DOWN FOLD
07,X14 TURNTABLE LEFT 07,Y14 TURNTABLE FORE
08,X15 TURNTABLE RIGHT 08,Y15 PRESSURIZED B
09,X16 EXTERNAL RESET 09,Y16 BUZZER
10,0V 10,+24V
16