IENG 475 Computer-Controlled Manufacturing Systems 4/4/2018
COMPUTER-INTEGRATED MANUFACTURING LABORATORY OPERATIONS MANUAL
Table of Contents
Safety Emergency Procedures General Safety Personal Protective Equipment 5s Procedure Pneumatic Safety Controls Electrical Safety Controls Software Safety Controls
Capacities and Capabilities Tooling Libraries ProLight 1000 CNC Lathe ProLight 3000 CNC Mill Intellitek ER IX Anthropomorphic, Electro-Pneumatic Robot Intellitek ER V+ Anthropomorphic, Electric Robot Intellitek Automatic Storage / Retrieval System Intellitek Pallet Conveyor Intellitek CIM Cell Controller Electro-Pneumatic PLC Test Benches Pro-Tech Bench-Top Drill Presses Miscellaneous Hand Tools
General Operations Start-Up Sequences ProLight 1000 CNC Lathe ProLight 3000 CNC Mill Intellitek ER IX Anthropomorphic, Electro-Pneumatic Robot Intellitek ER V+ Anthropomorphic, Electric Robot Intellitek Automatic Storage / Retrieval System Intellitek Pallet Conveyor Intellitek CIM Cell Controller Electro-Pneumatic PLC Test Benches Homing / Power-On-Self-Test (POST) ProLight 1000 CNC Lathe ProLight 3000 CNC Mill Intellitek ER IX Anthropomorphic, Electro-Pneumatic Robot Intellitek ER V+ Anthropomorphic, Electric Robot Intellitek Automatic Storage / Retrieval System Tool Setting Procedures ProLight 1000 CNC Lathe ProLight 3000 CNC Mill Shut-Down Checklist
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Stock Materials & Storage Turning Stock Milling Stock Miscellaneous Stock List of Suppliers
Maintenance End of Lab Maintenance End of Term Maintenance Annual Maintenance List of Suppliers
Laboratory Exercises Lab 01: Laboratory Safety Lab 02: Fixturing Lab 03: Manual Milling and Turning Operations Lab 04: SolidWorks CAD Operations – Creating the Personalized Slide Lab 05: CNC Lathe Programming Lab 06: CAM Milling Operations - Overview Programming the Personalized Slide in Mastercam Programming the S.D. Mines Slide in Mastercam Programming the Slide Base in Mastercam Programming the Deck Box in Mastercam Lab 07: CNC Lathe and Mill Operations Lab 08: Electro-Pneumatic PLC Test Bench Programming & Operation Lab 09: Robot Programming and Operation Lab 10: Sensor Connections and Operations Lab 11: Automated Filling and Inspection Station Operations Lab 12: CIM Cell Programming and Operation Lab 13: Automated Data Acquisition and Control Lab 14: Machine Vision Programming & Operation Lab Project Demonstration: Criteria and Grading Form Lab Project Documentation: Project Documentation Template
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Laboratory Operations Lab 01: Laboratory Safety Lab 02: Fixturing Lab 03: Manual Milling and Turning Operations Lab 04: SolidWorks CAD Operations – Creating the Personalized Slide Lab 05: CNC Lathe Programming Lab 06: CAM Milling Operations - Overview Programming the Personalized Slide in Mastercam Programming the S.D. Mines Slide in Mastercam Programming the Slide Base in Mastercam Programming the Deck Box in Mastercam Lab 07: CNC Lathe and Mill Operations Lab 08: Electro-Pneumatic PLC Test Bench Programming & Operation Lab 09: Robot Programming and Operation Lab 10: Sensor Connections and Operations Lab 11: Automated Filling and Inspection Station Operations Lab 12: CIM Cell Programming and Operation Lab 13: Automated Data Acquisition and Control Lab 14: Machine Vision Programming & Operation
Laboratory Demonstrations Demo 01: S.D. Mines Coaster Demo 02: S.D. Mines Business Card Holder Demo 03: S.D. Mines Travel Checkers Set Demo 04: Personalized Jewelry Box Demo 05: S.D. Mines Miniature Chess Set Demo 06: S.D. Mines / Personalized Cribbage Set Demo 07: S.D. Mines Safety / Sun Glasses Case Demo 08: Automated Filling Head Station Demo 09: Automated Inspection Station Demo 10: Robotic Bridge Building Programming & Operation Demo 11: Robotic Pad Printing Demo 12: Robotic Material Handling & Palletizing Demo 13: Automated Material Sorting Demo 14: Feature Recognition System
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Appendices NC Code File Descriptions and Locations Student Training Crosslisting Future Exercises PLC Stepper Motors PLC ADC / DAC Fluid Logic Control System Relay Logic Control System Logic Gate Control System PC Control Systems Fuzzy Logic Control System Neural Net Control System
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