<p>IENG 475 Computer-Controlled Manufacturing Systems 4/4/2018</p><p>COMPUTER-INTEGRATED MANUFACTURING LABORATORY OPERATIONS MANUAL</p><p>Table of Contents</p><p>Safety Emergency Procedures General Safety Personal Protective Equipment 5s Procedure Pneumatic Safety Controls Electrical Safety Controls Software Safety Controls</p><p>Capacities and Capabilities Tooling Libraries ProLight 1000 CNC Lathe ProLight 3000 CNC Mill Intellitek ER IX Anthropomorphic, Electro-Pneumatic Robot Intellitek ER V+ Anthropomorphic, Electric Robot Intellitek Automatic Storage / Retrieval System Intellitek Pallet Conveyor Intellitek CIM Cell Controller Electro-Pneumatic PLC Test Benches Pro-Tech Bench-Top Drill Presses Miscellaneous Hand Tools</p><p>General Operations Start-Up Sequences ProLight 1000 CNC Lathe ProLight 3000 CNC Mill Intellitek ER IX Anthropomorphic, Electro-Pneumatic Robot Intellitek ER V+ Anthropomorphic, Electric Robot Intellitek Automatic Storage / Retrieval System Intellitek Pallet Conveyor Intellitek CIM Cell Controller Electro-Pneumatic PLC Test Benches Homing / Power-On-Self-Test (POST) ProLight 1000 CNC Lathe ProLight 3000 CNC Mill Intellitek ER IX Anthropomorphic, Electro-Pneumatic Robot Intellitek ER V+ Anthropomorphic, Electric Robot Intellitek Automatic Storage / Retrieval System Tool Setting Procedures ProLight 1000 CNC Lathe ProLight 3000 CNC Mill Shut-Down Checklist</p><p>04bf43272e2c443cb971f99a14eaa1f9.doc Page 1 of 4 Printed: 7:02 PM IENG 475 Computer-Controlled Manufacturing Systems 4/4/2018</p><p>Stock Materials & Storage Turning Stock Milling Stock Miscellaneous Stock List of Suppliers</p><p>Maintenance End of Lab Maintenance End of Term Maintenance Annual Maintenance List of Suppliers</p><p>Laboratory Exercises Lab 01: Laboratory Safety Lab 02: Fixturing Lab 03: Manual Milling and Turning Operations Lab 04: SolidWorks CAD Operations – Creating the Personalized Slide Lab 05: CNC Lathe Programming Lab 06: CAM Milling Operations - Overview Programming the Personalized Slide in Mastercam Programming the S.D. Mines Slide in Mastercam Programming the Slide Base in Mastercam Programming the Deck Box in Mastercam Lab 07: CNC Lathe and Mill Operations Lab 08: Electro-Pneumatic PLC Test Bench Programming & Operation Lab 09: Robot Programming and Operation Lab 10: Sensor Connections and Operations Lab 11: Automated Filling and Inspection Station Operations Lab 12: CIM Cell Programming and Operation Lab 13: Automated Data Acquisition and Control Lab 14: Machine Vision Programming & Operation Lab Project Demonstration: Criteria and Grading Form Lab Project Documentation: Project Documentation Template</p><p>04bf43272e2c443cb971f99a14eaa1f9.doc Page 2 of 4 Printed: 7:02 PM IENG 475 Computer-Controlled Manufacturing Systems 4/4/2018</p><p>Laboratory Operations Lab 01: Laboratory Safety Lab 02: Fixturing Lab 03: Manual Milling and Turning Operations Lab 04: SolidWorks CAD Operations – Creating the Personalized Slide Lab 05: CNC Lathe Programming Lab 06: CAM Milling Operations - Overview Programming the Personalized Slide in Mastercam Programming the S.D. Mines Slide in Mastercam Programming the Slide Base in Mastercam Programming the Deck Box in Mastercam Lab 07: CNC Lathe and Mill Operations Lab 08: Electro-Pneumatic PLC Test Bench Programming & Operation Lab 09: Robot Programming and Operation Lab 10: Sensor Connections and Operations Lab 11: Automated Filling and Inspection Station Operations Lab 12: CIM Cell Programming and Operation Lab 13: Automated Data Acquisition and Control Lab 14: Machine Vision Programming & Operation</p><p>Laboratory Demonstrations Demo 01: S.D. Mines Coaster Demo 02: S.D. Mines Business Card Holder Demo 03: S.D. Mines Travel Checkers Set Demo 04: Personalized Jewelry Box Demo 05: S.D. Mines Miniature Chess Set Demo 06: S.D. Mines / Personalized Cribbage Set Demo 07: S.D. Mines Safety / Sun Glasses Case Demo 08: Automated Filling Head Station Demo 09: Automated Inspection Station Demo 10: Robotic Bridge Building Programming & Operation Demo 11: Robotic Pad Printing Demo 12: Robotic Material Handling & Palletizing Demo 13: Automated Material Sorting Demo 14: Feature Recognition System</p><p>04bf43272e2c443cb971f99a14eaa1f9.doc Page 3 of 4 Printed: 7:02 PM IENG 475 Computer-Controlled Manufacturing Systems 4/4/2018</p><p>Appendices NC Code File Descriptions and Locations Student Training Crosslisting Future Exercises PLC Stepper Motors PLC ADC / DAC Fluid Logic Control System Relay Logic Control System Logic Gate Control System PC Control Systems Fuzzy Logic Control System Neural Net Control System</p><p>04bf43272e2c443cb971f99a14eaa1f9.doc Page 4 of 4 Printed: 7:02 PM</p>