OXP FRP Door Specification

574 West Otterman Street • Greensburg, PA • 15601 Toll Free: (800) 979-7300 • Local: (724) 834-7300 Fax: (724) 830-2871 • Email: [email protected]

DOOR COMPANY

Overly eXtreme Protection FRP Fire Rated Flush Doors

SECTION 08 16 00

Part I - General

1.1 Description

a) Product: Provide Fiberglass Reinforced Plastic (FRP) faced fire rated door system where shown on drawings and as specified herein. Nominal door size is: [ ] w x [ ] h.

1.2 Related Sections

a) 08 71 00 Door Hardware b) 08 80 00 Glass/Glazing

1.3 Referenced Standards

a) ASTM D 790 – Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials. b) ASTM D 638 – Tensile Properties of Plastics. c) ASTM D 2583 – Indentation Hardness of Rigid Plastics by Means of Barcol Impressor. d) ASTM D 256 – Determining the Pendulum Impact Resistance of notched Specimens of Plastics. e) ASTM D 696 – Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between Negative Thirty Degrees Celsius and Thirty Degrees Celsius With a Vitreous Silica Dilatometer. f) ASTM D 570 – Water Absorptions of Plastics. g) ASTM F 2247 - Standard Test Method For Metal Doors Used In Blast Resistant Applications. h) ASTM E84 – Surface Burning Characteristic of Building Materials i) UL10C – Positive Pressure Fire Test of Door Assemblies j) UBC 7-2 – Fire Tests of Door Assemblies

1.4 Performance Requirements

a) Flexural Strength: FRP Face Sheets, Nominal Value, ASTM D 790: 21,000 PSI b) Flexural Modulus: FRP Face Sheets, Nominal Value, ASTM D 790: 8.7x105 PSI c) Tensile Strength: FRP Face Sheets, Nominal Value, ASTM D 638: 17,000 PSI d) Tensile Modulus: FRP Face Sheets, Nominal Value, ASTM D 638: 13.9x105 PSI e) Barcol Hardness: FRP Face Sheets, Nominal Value, ASTM D 2583: 55 f) IZOD Impact: FRP Face Sheets, Nominal Value, ASTM D 256: 15 PSI g) Coefficient of Linear Thermal Expansion: FRP Face Sheets, Nominal Value, ASTM D 696: 1.3 X10-5 PSI h) Water Absorption: FRP Face Sheets, Nominal Value, ASTM D 570: 0.20% after 24hours i) Abrasion Resistance: Face Sheet, Taber Abrasion Test, 25 cycles using 1000 g. wt. With CS-17 wheel: Maximum 0f 0.029 average weight loss percentage.

1.5 Submittals

ENGD-151 Rev#1 10/21/2010 1 c) Shop Drawings and Certification: Submit ( ) copies of shop drawings. The drawings shall show details of fabrication and installation. The drawings shall also fully detail and describe the latch, hinges, hardware functions and, if required, thresholds, closers and weather stripping d) Warranty: Provide ( ) copies of the manufacturer's warranty. The manufacturer shall warrant its products to be free of defects in labor and material for ten years after shipment. e) Color Samples: Provide a complete set of available finish colors from the manufacturer for color selection upon request.

Part 2 - Products

2.1 Door Design

a) Design Basis and Type: FRP faced corrosion resistant pre-engineered fire rated door system design shall be based on the OXP fire rated series as manufactured by the Overly Door Company, Greensburg, PA 15601-0070. b) Design Criteria: Pre-engineered swinging doors to be Overly Model OXP or equal. c) Product Description: Overly Extreme Protection FRP fire rated Doors shall be rated [90] [45] [20] minutes constructed using the following components: 1. FRP Door Composite Components: Minimum of 5 ply composite construction to include: i. Facing Option 1: Kalite 0.120-inch composite FRP sheet (3.05 mm) exterior grade, fiber reinforced plastic panel on interior and exterior faces. Color to be selected from manufacturers available choices.

Facing Option 2: Artizan 0.093-inch composite FRP sheet (2.38 mm) exterior grade, fiber reinforced plastic panel on interior and exterior faces. Color to be selected from manufacturers available choices.

ii. Core: Fire Resistant Mineral Core 2. Outer Channel Trim: Perimeter door edge of 14-gauge type 304 (316 and 316L available) stainless steel shall be provided. 3. Outer channels shall be joined using notched, fitted butt joints for maximum strength and rigidity.

d) Hinges: Standard door prep shall be for a continuous hinge type rated for door weight. Optional 4-1/2” or 5” heavy weight ball bearing hinges available upon request.

2.2 Fabrication

a) Cutouts: Machine doors for required vision lites or louvers. Factory to install vision lites or louvers if required. b) Hardware Reinforcements: Factory to mortise, drill and tap doors for all mortise hardware as required by hardware manufacturer’s template. All drilling for thru bolted surface mounted hardware to be done in field by installer. c) Electrified Hardware: When electrified hardware is required, door will be prepped in accordance with electrified hardware manufacturer’s recommendations. All electrified hardware installation to be done in field by installer.

2.3 Frame Design

a). Fiberglass Reinforced Plastic (FRP) Option:

ENGD-151 Rev#1 10/21/2010 2 1. Design: FRP Door frames furnished under this specification shall utilize a high-modulus pultruded structural FRP shape. The frame section shall be standard double rabbeted 5-3/4” deep x 2” face, 3/16” thick, with integral 5/8” doorstop with 1 15/16” soffits, to match typical hollow metal configurations. 2. Corner Joints: KD jambs and header shall be mechanically joined at corners via miter connections. Post and beam corners will not be acceptable. Exposed fasteners for miter connections will not be acceptable except for wrap wall applications. One piece frames shall be factory joined at corners via miter connections then chemically welded with FRP material and ground visibly smooth at frame face. 3. Hardware Reinforcements: FRP reinforcing shall be chemically welded to door frame material at required locations. Minimum screw pullout strength of 1100 lb per #12 x 1” sheet metal screw is required. Mechanically fastened reinforcements are not permitted. 4. Anchors: Provide suitable anchors to properly install and interface frames with wall partition types shown on architect’s drawings. 5. Finish: Frames shall have a factory applied industrial urethane chemical coating color topcoat, to match the color and sheen of the doors, for superior weatherability. Gelcoat may not be sprayed onto the frame as a secondary coating.

b) Hollow Metal Option

1. Frame Design: Hollow Metal frame shall be fabricated from No. [14] gauge cold rolled steel conforming to ASTM 1008/M CS Type B. Frames shall be knock-down with integral trim and mitered corners. Welded frames shall be fully welded and fabricated from [14] gauge steel. 2. Hardware Reinforcements: Factory mortise, reinforce, drill and tap doors and frames for all mortise hardware in accordance with approved hardware schedule. Provide reinforcing plates for surface-type hardware; all drilling and tapping to be done in field by others. Provide dust cover boxes on frame mortises. 3. Anchors: Provide suitable anchors to properly install and interface frames with wall partition types shown on architect’s drawings. 4. Finish: After fabrication, all tool marks and surface imperfections and exposed faces of all welded joints shall be dressed smooth. 5. Finish: Frames shall have a factory applied industrial urethane chemical coating color topcoat, to match the color and sheen of the doors, for superior weatherability.

Part 3 - Quality Assurance

3.1 Experience:

a) Provide work of this Section designed and furnished by one manufacturer. Use a manufacturer who is ISO9001 certified and has been engaged in the manufacture of specialty door systems for at least five (5) years immediately prior to the start of this work, and who has a history of successful production acceptable to the Architect.

Part 4 – Execution

4.1 Site Storage & Protection of Materials

a) Receipt: Upon receipt of product, all materials shall be thoroughly inspected and all discrepancies, deficiencies and/or damages shall be immediately reported to the supplier in writing.

ENGD-151 Rev#1 10/21/2010 3 b) Storage: Handling and storage of the doors and frames after receipt is the responsibility/liability of the customer. It is recommended that the doors be stored indoors in a vertical position, clear of the floor, with blocking between the doors to permit air circulation between the doors and prevent damage to the door faces. Rain/water or condensation must not be allowed to collect or lay between stored doors. Do not wrap in plastic sheeting, as it will promote condensation formation within. Permanent discoloration can result. Failure to comply with the receiving and reporting instructions shall void the Overly Door warranty.

4.2 Installation

a) Prior to installation, secure the services of a qualified representative of the manufacturer to visit the job site and instruct the contractor’s personnel in proper installation and adjustment of the assemblies or secure services of manufacturer’s factory trained and authorized installer to perform installation of assemblies. b) Install work of this Section in strict accordance with approved shop drawings and manufacturer’s recommended installation instructions. c) Upon installation, secure the services of a qualified representative of the manufacturer to visit the jobsite and inspect the complete installation of the door and frame assemblies, test all components thru a minimum of ten (10) cycles of operation and direct installer in correcting any non-conforming items found.

4.3 Cleaning

a) Clean exposed surfaces of FRP doors and frames with a mild, non-abrasive cleaner and water. b) Only chemical cleaning solution as recommended by the manufacturer shall be used to assure finish nor door are contaminated, nor compromised.

ENGD-151 Rev#1 10/21/2010 4