Pretty Sweaters Limited
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Pretty Sweaters Limited A member of Pretty Group
Unique Selling Propositions Information 1. Fully Automated & Jacquard facility: Shima Seiki Establishment : 2014 Knitting Machine from Japan Turnover : US$85Million/Year 2. In-housed R&D, lead by an European Fashion Number of Employee : 5250 Designer, creating over 60 designs/month Production Capacity : 1.2 M PCS/Month in 3, 5, 7, 3. RFID/ETS system for Visual Work Studio 10, 12 & 14 gauges 4. Installed all Safety & Security Equipments, UL Business Type : Manufacturer & Exporter certified, as prescribed by ACCORD/ Alliance Company Status : Private Limited Company 5. Registered to USGBC for LEED certification in the Number of Machines GOLD Category Knitting : 1000 (Shima Seiki, Japan) Strengths Linking : 1200 Flying Tiger, China Sewing/Others : 450 JUKI, Japan 1. Strong Mid Level Management Achievements & On-going Certifications 2. Expatriate & Highly Experienced Production Team Sedex Member Number # A000000124330. 3. Uncompromised attitudes towards Products Quality, BSCI DBID Number # 344663 Safety and Conformity 4. On-time Delivery with Crystal clear Critical Path Our Certification on WRAP & C-TPAT is on progress. Management; We’re implementing the IMS on ISO9001: 2008- QMS; 5. Strong Capacity Management & Lead-time Assessment ISO14001: 2008- EMS & ISO18001: 2008- OHSAS thru TUV. Projected completion will be by April 2015. Core Dream Major Customer To be regarded as an Environment Friendly (GREEN) Factory TESCO; Debenhams; Uniqlo; S. oliver; P&C; C&A; H&M; Matalan; Celio; Jules; Okaidi; Carters; Oshkosh
About Pretty Group
Pretty Group commenced it’s business in the year of 2001, currently employing over 17,000 people under the 12 sister concerns, capable of producing approximately 1.8M PCS of Sweaters per month. The company has business of AUTO BRICKS; REAL ESTATE; STEEL MILLS apart from RMG. We operate predominantly under the three major principles: Empowering the People; Strong CSR initiative and Long Term Trustworthy Relationships with Customers. We are exporting to the World’s top clothing brands & major high street retailers across EUROPE, AUSTRALIA, USA, CANADA & AFRICA.
Vision
Creating benchmark thru Technological advancement; Service excellence and Sustainability
Mission
In order to achieve the broad company vision, we are committed to….
A. To our Customers….. Total Satisfaction by building trustworthy, long term partnership; maintaining delivery discipline; product conformity; assuring safe workplace, due diligence; and offering realistic price with continuity without compromising to quality…..
B. To our People….. An equal opportunity employer by ensuring highly ethical & comfortable working environment & compliant with all national & international rules
C. To our Society….. Producing in the eco, green facility, aiming to discharge no waste to land field; reducing carbon footprint, sourcing sustainable materials and employing partially challenged people
Product Range
Sweater is no longer a warmth provider rather it’s become a fashion trend under the change of global climate. People are now more towards flat knits then it was ever before. The comfort & variety of designs in flat knits has given a new name to sweater industry. Now sweaters have been used as outwear & casual wear produced with both regular and nonconventional yarns.
Our product range is covering all kinds of Pullovers, Cardigans, Jumpers, Leggings, Hats, Scarves, Mufflers, etc in Fancy, Jacquard & Intarsia Knitting. We are also doing sweaters in Piece dye, Pigment dye, Acid wash, Stone wash, Enzyme wash, Space dye, Top dye, Dip dye, Tie dye,
We also got expertise to do set styles like sweater packed with shirt/T-shirt/Tights/trouser or integrated styles which are more into fashion now.
We do have our in-house embroidery unit and printing press to support the buyers with embellishment.
Quality Assurance
Pretty Group has its own quality assurance system to make top quality sweaters. Thru our effective Quality assurance & quality monitoring system, we are ensuring: a. reduction of the rework b. improvement of the productivity c. identify people who require more training to meet requirements.
Pretty Group is operating under the line manufacturing concept. The objective of this concept is to ensure zero defects in order to: a. be cost competitive b. reduce the wastage & c. increase the production efficiency.
We do also have checkpoint at all processes. We are testing raw materials for physical & chemical characteristics by reputed textile testing laboratories to ensure the materials are of high standard.
Pre final audit (QA) team carries out 100% pre-final inspection before offering them for final inspection by buyer’s QA.
We are targeting to have a complete metal free production place having each of the garments produced in PSL to be passed thru metal detection and kept under the C-TPAT regulations for safety & security.
Planning & Execution
Pretty Group has a strong production planning and capacity management team. The Capacity Management Team is worked hands in hands with Production and Marketing/Merchandising Department to avoid any over commitment, production backlogs and ensuring the delivery discipline.
We normally provide the capacity offer to the buyer at the beginning of the year & solicit feedback regarding capacity booking based on the lead-time planner of each product which helps us to plan & execute buyers’ order properly.
We do have a strong Indus trial engineering team lead by a qualified engineer from BUET. This team is guiding us to calculate the SMV, production time, time study, etc
We also have a European Designer, Technical/Production Advisers and a Team of 11 Production Management employee from Sri Lanka to take care of R&D, Production, Quality Management and Technical Requirement.
Business Ethics
Being socially responsible sweater manufacturer, Pretty Group has taken every precautionary steps to build a highly ethical, safe, healthy & hygienic work environment, complaint by all respects. Child Labor is not allowed. In addition, our generous spacing between machines makes the production floor more comfortable to work & aesthetically appealing.
We have clearly marked evacuation zones & routes for emergency exits; also ornamented this factory with electrical & fire safety equipments, for example: UL- certified fire hydrant, sprinkler system, automated & centralized fire detection & control system, fire door, etc.
Safe drinking water & hygienic toilets are provided in adequate numbers for all workers.
Pretty Group has been running business from last 14 years through less profit oriented but more on social commitment to workforce for their better living and skill and moral development. Consequence result is we have a sound discipline midlevel management & workforce.
Production Capacity
As an emerging sweater-manufacturing unit, Pretty Sweater Ltd has a good capacity in all the gauges. The present production capacity of PSL is about 840,000 PCS/ month. Gauge wise break down of the production capacity is as follows: Knitting Production Site Gauge Capacity Remarks Machine Multi Gauge (3, 5 & 7) 154 154,000 Jacquard Multi Gauge Unit 1 (10, 12 & 14) 231 231,000 Jacquard Multi Gauge (10, 12 & 14 25 25,000 Intarsia Sub Total 410 410,000 Multi Gauge (3, 5 & 7) 231 231,000 Jacquard Multi Gauge Shima Seiki Unit 2 (10, 12 & 14) 69 69,000 Jacquard Multi Gauge (10, 12 & 14 25 25,000 Intarsia Sub Total 325 325,000 Multi Gauge (3, 5 & 7) 215 215,000 Jacquard Unit 3 Multi Gauge (10, 12 & 14) 50 50,000 Intersia Sub Total 265 265,000 Grand Total 1,000,000
Linking Gauge No. of Machine Capacity Remarks Machine 5 90 100K 6 100 100K We can station up to Haoyunlai, 8 350 400K 350 machines in each China 14 350 300K gauges depending on 16 110 110K orders/styles 18 300 300K Sub Total 1200
List of Machinery
SL TYPE BRAND QUANTITY
Computerized Flat Knitting Machines SHIMA SEIKI Multi gauge 3 - 5 - 7 GG 600
Computerized Flat Knitting Machines SHIMA SEIKI Multi gauge 10-12-14 GG 300 1 Computerized Flat Knitting Machines with Intarsia SHIMA SEIKI Multi gauge 10-12-14 GG 100
Total 1000
2 Symatronic Design System SHIMA SEIKI 7
3 Auto Neck Machines Lucky Event 75
4 Auto Strap Knitting Machines China 50
5 Normal & Dial Linking Machines Haoyunlai 1200
6 Plain Machines JUKI 242
7 Over Lock Machines JUKI 37
8 Flat Lock Machines JUKI 10
9 Button Stitch Machines JUKI 46
10 Button Hole Machines JUKI 46
11 Button Pull Test Machine PRYM 7
12 Snap Button Machine UZU 7
13 Placket Machine Lucky Event 50 Complete 14 Cup Seaming Machines 120 Exacta 15 Bar taking Machines JUKI 61
16 Fabric Panel Machines Lucky Event 15
17 Washing Machines – Sample SPACE 10kg 2
18 Washing Machines SPACE 100kg 9
19 Dryer Machines – Sample SPACE 10kg 2
20 Dryer Machines SPACE 120kg 15
21 Steam Iron Machines Silver Stone 159
22 Needle Detector HASHIMA 6
23 Winding Machines Lucky Event 21
24 Rewinding Machine Lucky Event 14
25 Stream Boiler Royal Denim 9 Ton (6 Ton + 3 Ton) 2
26 Color Assessment Machine 8
27 Light Checking Box Joint Beauty 107
28 Spot Cleaning Table with Air Gun 8
29 Exhaust Fan Cooltex 118
Air Conditioning System
1 Air Conditioning System – Chiller Thermax 500 RT X 2 2
2 Air Conditioning System – Pumps Kirloskar 9
3 Air Conditioning System – Cooling Tower Genius Prmier 2
4 FCU & Pipe Joint Beauty 1000 RT 2
Electrical and Safety Equipments Schneider 1 Bus Bar System 1 Full Set for entire facility Electric 2 Transformers PWD
3 LT Panels, MCB, MCCB, DB, SB, Juncture, etc Basic Power
4 Industrial Voltage Stabilizer (IVS) Energy Pac 4 PC
5 Generator MWM 2 No. Capacity: 3MW/Day
Fire and Safety Equipment 1 Addressable Fire Detection & Alarm System
2 Smoke Detection System Complete System for entire factory…UL New Tech 3 Auto Suppression & Sprinkler System Certified
4 Fire Hydrant System
5 Fire Safety Door - UL certified Agew Still 102 No, for entire facility
6 Safety/ Emergency Generator Perkins
7 Pressure Pump- UL certified New Tech
8 Thunder/Lightening Arrester Joint Beauty 14
9 Water Reserver In-house 300K Gallon
10 Fire Fighting Equipments Joint Beauty 1 Full Set for the entire facility
11 Helicopter Pad In-house Affiliated by Aviation Board
Production Monitoring System
1 RFID (Radio Frequency Identification System) Huizhou 1 Full Set for the entire facility 2 ERP Tally
Energy Saving System
1 ETP Env. Dev 25m3/hr
2 LED Lights Joint Beauty 1 Full Set for entire facility
3 Absorption Chiller - Thermex
4 Condensate Heat Recovery System New Tech
5 Harvesting of Rain Water In-house
6 Frequency Invertors for Winding Machines Lucky Event
7 Roof Top Gardening In-house
8 Reverse Osmosis for Drinking Water Thermex 5m3 > 2.0m3
9 Survo Type Motor Mechanism for Linking Machine Haoyunlai
Laboratory System S/N Test area Equipment Name Manufacturer & country of Origin 1 Physical Lab 1)conditioning Unit STULZ-Germany I) Thermo hydrometer II) Whringling hydrometer
2 Physical Lab Conditioning Rack Made in China 3 Physical Lab Bursting Strength Tru Brust3-James Heal-England PNEUMATIC BURSTING STRENGTH TESTER duel controller 4 Physical Lab Pilling-ICI Pilling Resistance 4 head pilling with pilloscope & photograph- James Heal-England 5 Physical Lab Pilling-Random Tumble Pilling Resistance Impulse pilling-James Heal-England 6 Physical Lab Pilling-Martindale Pilling Resistance Nu Martindale & abrasion pilling-James Heal- England 7 Physical Lab M&S pilling P17 & P18B Orbiter-James Heal-England
8 Physical Lab Titan5-Load Cell-120N/600N/3000N James Heal-England
9 Physical Lab 1) GSM cutter and PAD & 2) Balance upto 220gm 1) GSM cutter and PAD-James Heal-England (0.0001 Precision). &2) Balance up to 220gm (0.0001 Precision).-Kern-Germany 10 Physical Lab Digital Crockmeter James Heal-England 11 Washing Lab Wascator FOM71CLS James Heal-England 12 Washing Lab Whirlpool washing m/c Whirlpool-USA 13 Washing Lab Miele washing m/c Miele- Germany 14 Washing Lab Accudry2 dryer James Heal-England 15 Washing Lab Whirlpool Dryer Whirlpool-USA 16 Washing Lab Fastness m/C Gyrowash-James Heal-England 17 Washing Lab Durability Dynawash -James Heal-England 18 Washing Lab Balance upto 220gm (0.0001 Precision) Kern-Germany Blance upto 5 kg Kern-Germany 19 Chemical Lab pH Medler-pH meter-USA/Germany 20 Chemical Lab Hardness Chemical Merk-Germany 21 Chemical Lab DO meter Lovibond-Germany TDS meter BOD test Kit COD reactor COD Spectrometer 22 Chemical Lab Incubator/Oven with ISO & AATCC weight James Heal-England 23 Chemical Lab Perspiratin Chemical Merk-Germany 24 Chemical Lab saliva Chemical Merk-Germany 25 Chemical Lab UV-spectrameter for formaldehyde test perkin elmaer-USA 26 Dark Room Verivide 2.5 ft light box Verivide-USA 27 Dark Room Macbeth spectralight box III Greteg macbeth-USA 28 Dark Room verivide appearnce viewing board Verivide-USA 29 Dark Room AATCC Viewing Board Verivide-USA 30 Dark Room Pantone color std set 2.5"x2.5" Pantone color 33 Dark Room spectraphotometer with color matching tools Datacolor/X-Rite-USD 36 Yarn lab dip Hot water bath 06 hole Hot water bath-China 38 Lightfastness Lightfastness SDL-ATLAS-BETA-USA 39 Softner Plant Grade 3 water plant for lab test purpose Purite- USA/
Security/ Surveillance System 1 CCTV Joint 2 PA System 1 Full Set for the entire facility Beauty 3 Inferred Alarming System
Contract Details Head Office Address : House No # 8 Road No # 14 Baridhara Diplomatic Zone Dhaka-1212, Bangladesh. Phone : 880-2-7914678, 8915307, 8922294 Fax : 880-2-8959014 E-mail : [email protected]
Factory Address : Plot # 222 Gacha, Chayyadhana, Gazipur, Bangladesh. Phone : 880-2-9292382-4
Fax : 880-2-8959014 E-mail : [email protected]
Owner/Management : M. A. Talukdar : Chairman Email: [email protected] R. A. Talukdar (Piash) : Managing Director Mobile: +8801711594151 Email: [email protected]
R. A. Talukdar (Pial) : Director Mobile: +8801733515758 Email: [email protected] Shahima Talukdar Keka: Director Mobile: +8801757573747 Email: [email protected]
Contacts : Rashed Sharif : G.M (Marketing & Merchandising) Mobile: +8801713204917; +8801713334532 Email: [email protected]
Type of Company : Private Limited Company
Bank : Trust Bank Limited, Uttara Branch, Phone : 880-2- 7914732, 7914658 Swift Code : ttblbddh023 CD A/C No. 00230210011005
Floor Area : 500,000 sq.ft. (8 storied building)
Type of business : 100% Export oriented Sweater manufacturer.
Type of Production : All kinds of men’s, women’s & kids, pullovers, cardigans, Jackets, jumpers etc.
AQL : 2.5 scale
Thank You!