沖床專用快速換模系統- Quick Die Change System

For Mechanical Presses Quick沖床專用快速換模系統 Die Change System www.forwell.com 公司簡介 1987 富偉公司成立於年，主要生產自動化、省力化之各式快速換模系統。如沖床快速換模系統、射出機及壓鑄機快速換模系統、印刷電路板沖孔油壓脫料系統，以及各種自動化夾具快速換模系統。在產品品質及功能方面已深獲使用客戶認同，在穩定成長的同時，富偉仍不斷秉持著「品質榮譽、服務回饋、創新發展」的經營理念，研究開發符合客戶需求的產品，以期能為客戶提供更加完整的產品。 1 www.forwell.com Introduction FORWELL was established in 1987. We specialize in the manufacture of labor saving press automation equipment for mechanical presses. Our Quick Die Change Systems work in conjunction with various mold clamping systems for automatic punching presses, injection molding machines, die casting machines, PCB fine piercing, and die clamping systems. Quality and functionality are the hallmarks of our products, earning our press machine accessories wide acclaim throughout the industry. FORWELL is a leader in the development of new press automation equipment as we offer new products on a consistent basis; and we are proud of our 30 year history of meeting and exceeding customer requirements. We offer our press automation equipment to any test! Power Unit 氣動泵 Die Clamp 夾模器 Die Lifter 3 QDCS Units Introduction Index 快速換模系統元件組成目錄 5 QDCS Benefits of FORWELL QDCS 富偉的商業效益 6 Selection of System Components 舉模器組件選用基準 8 Power Unit - Selection of System Components 氣動泵組合選用 12 TX TX Die Clamp 夾模器 13 TY TY Die Clamp 夾模器 14 TY-B TY-B Die Clamp (Fixed Type) 固定式夾模器 14 TY-BS TY-BS Die Clamp (Sliding Type) Die Arm 滑軌式夾模器 15 TX-C TX-C Die Clamp (Automatic Type) 自動推拉夾模器 15 TY-S TY-S Die Clamp (Rotary Type) 旋轉式夾模器移模臂 16 TD TD Die Clamp (Long Stroke Type) 直壓式夾模器 17 Special Die Clamp 特殊型夾模器 18 TAX TAX Die Clamp (Auto Moving Type) 自走式夾模器 19 TR TR Die Clamp (90° Rotary Type) 旋轉型夾模器 20 TS TS Die Clamp (Swing Type) 搖擺型夾模器 21 DR DR Die Lifter 彈簧式舉模器 Accessories 22 DR/ DU DR/ DU Die Lifter 彈簧式舉模器件 23 DL DL Die Lifter (Roller Type) 配油壓式舉模器(滾輪型) 26 DLM DLM Die Lifter (Roller Type) 油壓式舉模器(滾輪型) 27 DB DB Die Lifter (Ball Type) 油壓式舉模器(滾珠型) 30 Why DB Die Lifters Have Limited Loading 滾珠型舉模器最大載重說明 RC/ RD/ RE/ RF RC/ RD/ RE/ RF Die Arm 31 移模臂選用 Overload Pump 36 過負荷泵浦 Related Products for Press Machines 37 相關零件 Quotation Request Form 38 訂購資料表 www.forwell.com 2 QDCS快速換模系統元件組成 Units Introduction Die Clamp Series 夾模器 TX, TY, TY-B, TX-C, TY-BS, TY-S, TD, TAX, TR, TS 可分 12~ 20 十種夾模器， For詳述於第 details, refer頁。 to pages 12~20. TX, TY, TY-B, TX-C, TY-BS, TY-S, TD, TAX, TR, TS Die Clamp Die Arm Series 移模臂 RC, RD, RE, RF 31~35 RC共有 , RD 四種型式，詳述於第, RE/RF 頁。 For型移模臂 details, refer 型移模臂to pages 31~35. 型移模臂 RC, RD, RE/RF Die Arm 3 Electrical System 電器箱 Die Lifter Series 舉模器 DL, DU, DR, DB 21~30 計有四種，詳見第頁。 DL ( ), DB ( ), DR DU ( ) 型舉模器油壓式型舉模器滾珠式 / 型舉模器彈簧式 For details, refer to pages 21~30. DL Die Lifter, DB Die Lifter, DR/DU Die Lifter Power Unit 氣動泵組合 8~11 以氣動方式作動，出力為油壓，詳見頁。 (1 / 2 / 3 / 4 ) 氣動泵組合迴路迴路迴路迴路 For details, refer to pages 8~11. Power Unit Selection of System Components (1 Circuit / 2 Circuits / 3 Circuits / 4 Circuits) 4 QDCS Benefits富偉 of FORWELL的商業效益 QDCS Direct直接效益 Benefits Indirect間接效益 Benefits 模具標準化 Reduced減少換模時間 die change time Die standardization 各種效益大大增進 Diverse多種少量的生產 products 企業競爭能力 Press沖床標準化 standardization in small lots Efficiency & Competitiveness 減少存貨 Reduced inventory Increased增加操作安全 safety 產量與品質改善 Improved Prompt達成快速產銷 delivery productivity & quality 改善工廠環境降低勞力成本 Improved shop Reduced labor costs conditions & environment 富偉QDCS提供給各式沖床模具多樣性的快速換模專用元件，此系統的使用，不僅降低了沖床的閒置時間，並且大大的促進了產能的提昇，使得生產管理更為合理化。 FORWELL’s QDCS not only reduces press downtime due to die changes, but also greatly improves productivity and streamlines production management. 5 Selection組件選用基準 of System Components QDCS 富偉提供了最大適用性與多樣性產品，以獨特的系列化設計理念，求取與沖床模具的最佳搭配，您所需求的最佳系統元件組合，可參照下列說明： FORWELL’s QDCS provides maximum flexibility to accommodate diversification in presses and dies with its unique serialized design concept of components and equipment. For the system configuration best suited to your needs, please refer to the following chart. Power Unit A 標準油壓迴路規劃 ( 8~11 ) (For details, refer to pages 8~11) Standard Hydraulic Circuits 性能規格詳載於第頁氣動泵迴路數迴路型式 System Configuration No. of Circuits Circuit Code 迴路分配使用情形 One circuit for clamping upper die 迴路使用於夾持上模 One circuit for clamping lower die C 迴路使用於夾持下模 One circuit for simultaneously clamping upper and lower dies 1 迴路使用於同時夾持上下模 One circuit for lifters D 迴路使用於舉模器 Die Clamp One circuit for upper die 2C 一個迴路使用於夾持上模，且另一個迴 One circuit for lower die 路使用於下模 2 One circuit for simultaneously clamping upper and lower dies 夾模器 CD 一個迴路使用於同時夾持上下模，且另 One circuit for lifters 一個迴路使用於舉模器 Two circuits for clamping upper and lower dies 2CD 一個迴路使用於夾持上模，另一個迴路使用於下模，且第三個迴路使用於 One circuit for lifters 3 舉模器 Die Lifter Two circuits for clamping upper die 3CD 二個迴路使用於夾持上模交叉方式， One circuit for clamping lower die 另一個迴路使用於夾持下模，且第四 4 One circuit for lifters 舉模器個迴路使用於舉模器 C D 以上表根據迴路數與迴路的閥型，規劃迴路的分配使用情形，其中迴路型式為常開閥，為常閉閥。 The above list is planned according to the number of circuits and valves plan to the necessity of the usage. In between the circuit type “C” means ON at all time and “D” means OFF at all time. Die Arm 移模臂 B 選擇夾模器 ( 12~20 ) (For details, refer to pages 12~20) Selection of Clamps 性能規格詳載於第頁基本型式之選定夾模器數量 Basic Clamp Selection Determine the Number of Clamps Required "U" TX Accessories 模具邊沿有溝設計，採用型根據模具的大小與沖床出力的噸數來決定 "U" TY Determine the number of clamps according to the dimensions and configuration of 模具邊沿無溝設計，採用型件 Select TX Clamp when die U-slots provided. the dies and the T-slot arrangement on the press. Select TY Clamp when die U-slots not provided. 配夾模器夾持力的計算上下模所需夾持力的分配 Determine the Clamping Force (Model) Distribution of Upper and Lower Clamping Force ( ) = ( 20%) ( ) : ( ) = 3 : 2 夾模器總夾持力沖床沖壓能力上模夾持力下模夾持力 (Clamping Force) = (20% Press Tonnage) (Clamping Upper Die) : (Clamping Lower Die) = 3 : 2 ( ) = ( ) 單一夾模器夾持力上模或下模夾持力 ÷夾模器數量 (Single Die Clamping Force) = (Upper or Lower Die Clamping Force) Clamps Quantity ÷ Specifications are subject to change without notification. 6 品質不斷改良，尺寸變更不另行通知。 Selection組件選用基準 of System Components C 選擇舉模器 ( 21~30 ) (For details, refer to pages 21~30) Selection of Die Lifters 性能規格詳載於第頁氣動泵 Select Spring-loaded or Hydraulic Die Lifter 彈簧式或油壓式之選定 DL/ DB DR/ DU Select spring-loaded (DR/ DU) or hydraulic (DL/ DB) type Power Unit 依據模具重量選擇型(油壓式)或型(彈簧式) according to die weight, and the die positioning accuracy 並選擇所需之舉模器長度 required. DR DU 模具一噸以下彈簧式型舉模器夾模器 Die Weight Under 1 Ton Spring-loaded Type DR DU Die Lifter Die Clamp DL DB 模具超過一噸油壓式型舉模器 Die Weight Over 1 Ton Hydraulic Type DL DB Die Lifter U 選用基準舉模器長度/ 舉模能力/ 最大承載重量/ " "型溝尺寸/ 配管配件舉模器 Selection Criteria Die Lifter Length Lift Capacity Maximum Die Lifter Load Weight U-slot Size Accessories / / / / Die Lifter D 選擇移模臂 ( 31~35 ) (For details, refer to pages 31~35) Selection of Die Arms 性能規格詳載於第頁移模臂 Basic Selections 基本型式之選定 RC RD RE/RF Detachable型 (移動式) Type Drop-down型 (折下式) Type Folding型 (旋轉式) Type Die Arm 配件 Accessories 選用基準模具尺寸/ 移模臂最大承載重量/ 型式 Selection Criteria Die Dimensions Maximum Die Arm Load Weight Type / / 7 Power氣動泵組合選用 Unit-Selection of System Components Explanation型式表示法 of Model Numbers FP6308U - 1 - C Power Unit C: / Die Clamp 夾模器迴路型式Circuit Code D: / Die Lifter 舉模器氣動泵如有特殊迴路需求，請另洽詢 Please contact FORWELL if 迴路數No. of Circuits you need more circuits. 06~24 Die Clamp 增壓桿型式Rod Model 夾模器單體型式Air Pump Model 63 / 100 Die Lifter 配管示意圖 Hydraulic Schematic 舉模器 Slide 滑塊 Die Arm Upper上模具 die TX Die夾模器 clamp TX 移模臂下模具 Lower die Bolster 台盤 TY Die夾模器 clamp TY Accessories 件 Die舉模器 lifter 配 Die移模臂 arm Power氣動泵組合 unit Specifications are subject to change without notification. 8 品質不斷改良，尺寸變更不另行通知。 Power氣動泵組合選用 Unit-Selection of System Components Hydraulic Schematics (Typical) 油壓系統迴路圖氣動泵 NC NC Circuit NO NO Circuit 迴路迴路 ( Die Lifter) ( Clamp) Power Unit 舉模器夾模器 Die 2 1 Normal closed Normal open SOL SOL 夾模器 Die Clamp NC NO SOL ON Pressure rise SOL OFF Pressure rise 壓力上昇壓力上昇舉模器 Combined Circuit Example 迴路圖例 Die Lifter 4 3 2 1 移模臂 SOL SOL Die Arm NC NO 配件 Accessories FP pump S Filter D (SOL) (DC 24V, AC110V, AC220V) ●訂貨時請指定電磁閥使用電壓 When ordering, please confirm the voltage of the solenoid valve. 9 FP63 Power氣動泵組合 Unit Drive Fluid Air 驅動流體空氣空氣使用壓力 Air Pressure 2~6 kg/cm2 (2~6 bar) 範圍 Operating Temperature -5°~ 60°C 使用溫度範圍 (ISO VG32-VG68) Power Unit Lubricant 一般液壓作動油使用油 Standard hydraulic oil Net Weight / set 4 kg 單一重量氣動泵 3 3 ● MAX=0.35Nm /min. Air consumption MAX=0.35Nm /min. ：ZL 2010 2 0528346.6 空氣消耗量為 China大陸專利號 Patent No: ZL 2010 2 0528346.6 183 Die Clamp 1/4"PT Specifications 特性規格空氣壓力5kg/cm2 時壓力增壓比吐出油量 FP63 At 5kg/cm2 Air Pressure Pressure Ratio Oil Volume Output 夾模器 136 2 174 06 420 (kg/cm ) 1 : 84 0.45 (L/min) 07 300 (kg/cm2) 1 : 60 0.6 (L/min) Ø33 08 250 (kg/cm2) 1 : 50 0.7 (L/min) 2 1/4"PT 09 200 (kg/cm ) 1 : 40 0.9 (L/min) 10 150 (kg/cm2) 1 : 30 1.1 (L/min) Die Lifter 120 2 100 12 100 (kg/cm ) 1 : 20 1.7 (L/min) 4-Ø9 孔 14 80 (kg/cm2) 1 : 16 2.2 (L/min) 4-Ø9 Hole 16 50 (kg/cm2) 1 : 10 2.7 (L/min) 舉模器 82 2 60 20 40 (kg/cm ) 1 : 8 4.5 (L/min) 24 26 (kg/cm2) 1 : 5 6.4 (L/min) Dimensions Die Arm 外型尺寸 Oil outlet 1/4PT 油吐出口移模臂 355 1/4PT 297 35 Air inlet 80 Accessories 35 35 80 35 件 8-Ø14 20 A 20 200 B 配 (l) 可用容量 (l) 重量使用油 A B Model型號 Total迴路數 Circuits Reservoir油箱全容量 Capacity Available Lubricant Net Weight (kg) Lubricant FP63 U 1 353 393 6 4.7 23 FP63 U 2 353 393 6 4.7 27 一般液壓作動油 ISO VG32- VG68 FP63 U 3 423 463 7.5 5.9 35 Standard hydraulic oil FP63 U 4 493 533 9 7.1 43 Specifications are subject to change without notification.

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