CONVE Y ORROLLERS ROLLERDRIVES DRIVECONTROLS
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en-UK JUn/2011 /2011 n en-UK JU ontrols C C o n v e y o r r o l l e r s r o l l e r d r i v e s d r i v e C o n t r o l s Conveyor rollers, rollerdrives, drive Table of Drive concepts table of Contents Contents Page Interroll worldwide 2 Interroll‘s Intralogistics 4 Interroll Product Overview 6 Gravity Flat belt Round belt Chain belt Toothed Belts PolyVee Products for Conveyor Rollers Series 1100 p 12 Solutions for Lightweight Materials to be Transported 8 ü lightweight materials to be Series 1500 p 16 ü ü Conveyor Rollers 10 transported Series 1700 light p 18 ü ü Series 3500KXO light p 22 ü ü Products for Conveyor Rollers Series 1100 p 28 Solutions for Medium-Heavy Materials to be Transported 24 ü medium-heavy materials to be Series 1200 p 32 ü ü Conveyor Rollers 26 transported Series 1500 p 36 ü ü RollerDrives 82 Series 1700 p 38 ü ü ü DriveControls 102 Series 1700KXO p 46 ü ü ü Series 3500 p 50 ü ü ü ü ü Series 3500KXO p 58 ü ü ü Series 3560 p 62 ü Series 3800 p 66 ü ü Series 3860 p 74 ü Series 3870 p 78 ü RollerDrives BT100 p 84 ü ü BT100 IP66 p 88 ü EC310 p 92 ü ü ü EC310 IP66 p 98 ü ü ü Products for Conveyor Rollers Series 1450 p 118 Solutions for Heavy Materials to be Transported 114 ü heavy materials to be transported Series 3560 p 122 ü Conveyor Rollers 116 Series 3600 p 126 ü ü Series 3950 p 130 ü Other Conveyor Pressure Rollers Series 2600 p 136 ü ü Other Conveyor Elements and Accessories 134 Elements and Ball Transfer Units Series 5500 p 138 ü Pressure Rollers 136 Accessories Series 5000 p 142 ü Ball Transfer Units 138 Conveyor Wheels Series 2130 p 146 ü Conveyor Wheels 146 Series 2370 p 148 ü OmniWheels 152 Series 2200 p 150 ü Roller Tracks 156 OmniWheels Series 2500 p 152 ü Series 2800 p 154 ü Roller Tracks Series BU40 p 156 ü Series BU50 p 158 ü Series Floway p 160 ü Planning Section 168 DriveControls Controls for RollerDrives DriveControl 20 p 104 Material Specification 222 DriveControl 54 p 106 ZoneControl p 108 Z-Card BT p 112 www.interroll.com 1 Interroll Company Profiles interroll is one of the world‘s The Interroll solutions are used primarily within the area Interroll has 1,500 employees working in 28 companies the interroll of food processing, airport logistics, postal services, and is listed on the SIX Swiss Exchange. leading manufacturers of key distribution and in various segments of industry. Managed by a strategic holding company based in WorldwiDe products for unit load handling The products include easy-to-integrate drive solutions Sant‘Antonino, Switzerland, the group operates with systems, internal logistics and such as drum motors for belt conveyors, DC-powered two business divisions: "Global Sales & Service" Group automation. and non-powered rollers for conveyor systems; markets and distributes the full range of Interroll energy-efficient flow storage modules for compact products according to specified target markets, pallet/container racking systems in distribution centres; while "Products & Technology" oversees the global crossbelt sorters, belt curves and other user-friendly Centres of Excellence and other production sites, conveyor modules for cost-efficient material flow with responsibilities ranging from R&D, Product systems. Management and Strategic Purchasing to Production Technology and Manufacturing. Interroll serves more than 23,000 customers, mainly multinational companies and system integrators as well as engineering specialists, regional plant manufacturers and users. Interroll‘s key markets Food & Beverage Manufacturing Parcel, Postal and Distribution Airport Industry Health Care Industry Industry Courier www.interroll.com 3 Interroll‘s Intralogistics interroll – Conveying Linking and Distributing Storage and Picking Millions of items travel through the world’s flow of goods Efficient and user-friendly: the dynamic storage With an experienced eye for the big picture, we offer every day. Ever more varied, individually commissioned solution that operates without energy. It is designed the heart of you the kind of products that are versatile and essential products must be delivered on time to the correct for fast-moving goods (e. g. groceries) that have to be building blocks in the portfolio of any successful planner destination. This is a trend that requires a performance- picked and quickly conveyed to consumers. intr aloGistiCs or developer. based logistics system with economic material flow The principle is as simple as it is ingenious. • Conveyor Rollers solutions. Interroll’s innovative conveyor modules and It is known as FIFO, First in – First out, and guarantees • Drum Motors and Idler Pulleys subsystems are always ready for systems and their key that what has been stored first is also picked first. • 24 V DC Drives (RollerDrives) locations: Or LIFO, Last in – First out, when what has been • Controllers for RollerDrives and Drum Motors • Crossbelt Sorters stored last is picked first. It means making maximum Our product portfolio represents a proven quality • Belt Curves and Belt Merges use of minimal space. And because the needs of our standard for dynamic, efficient material flow across all • Intelliveyor Conveyor Modules customers are as diverse as their products, our central continents and in all sectors. Interroll solutions convey, with zero-pressure accumulation and peripheral subsystems offer unlimited design accumulate, insert, remove and combine goods. • Roller Conveyors options. Powered or with gravity. With or without accumulation • Belt Conveyors • Flow Storage pressure. Easy to install drive solutions for new plants or • Wheel Flow Precisely pre-assembled at the factory and rapidly to refurbish existing plants. Excellent products that will • Pushback delivered, the conveyor modules and subsystems can pay for themselves and that you can rely on. • Flex Flow be easily integrated into the larger complete system – In every aspect. plug and play. The conveyor modules and subsystems The picking times can scarcely be beaten. The return provide users with key assurances: excellent availability on investment for the operator is less than two years. whilst being easy to use; outstanding efficiency even Of course, „Just in Time“ comes as standard. at low throughput volumes; efficient investment with a short period of return on investment (two to three years); adaptability in the event of change. www.interroll.com 5 3 2 13 Interroll Product 1 Overview 4 13 8 interroll – 11 the most Global 12 proviDer of key proDuCts 6 9 for material 10 hanDlinG solutions 5 1 FIFO - Pallet flow storage modules (Conveyor Rollers) 2 LIFO - Pallet flow storage modules (Conveyor Rollers) 3 LIFO - Pallet flow storage modules (Cart Pushback) 4 Order picking racking with Carton Flow (Roller Track) 7 5 Order picking racking with Flex Flow 6 Drum Motors, Idler Pulleys, brackets 7 24 V DC RollerDrives and Controls 8 Conveyor Rollers and Accessories 9 Idler Pulleys 10 Crossbelt Sorters 11 Belt Curves 12 Belt Conveyor Modules 13 Intelliveyor Modules for zero pressure accumulation (ZPA) Conveyors Interroll Solutions for Lightweight Materials to be Transported p 8 for Medium-Heavy Materials to be Transported p 24 6 7 8 9 for Heavy Materials to be Transported p 114 Refer to the Planning Section from p 168 for help with planning and design Visit www.interroll.com for information on other Interroll products 7 Overview solutions for liGht WeiGht materials to be tr ansporteD With this product range, you can set up roller conveyors for lightweight, Products for lightweight materials to be transported small and, to some extent, medium-heavy materials to be transported, for Conveyor Rollers The basis of every roller conveyor p 10 example for paper in a printing machine, for bottles, small containers for the pharmaceutical or beverage industries or small cardboard boxes in the packaging industry weighing up to 35 kg and at conveyor speeds of up to 1.5 m/s. The load capacity of these products is up to 350 N per conveyor roller. 8 Solutions for Medium-Heavy Materials to be Transported p 24 ...for Heavy Materials to be Transported p 114 Material Specification p 222 Refer to the Planning Section from p 168 onwards for help with planning and design 9 Conveyor Rollers Overview o v e r v i e W o f C o n v e y o r r o l l e r s Smooth-running Conveyor Roller Slide Bearing Conveyor Roller Lightweight Conveyor Roller Tapered Fixed Drive Conveyor Roller Series 1100 Series 1500 Series 1700 light Series 3500KXO light Max. load 350 N 120 N 150 N 150 N capacity Applications Gravity Moist area Universal Fixed drive curve Drive concepts Gravity ü ü ü ü Flat belt ü ü Round belt ü Chain Toothed belt PolyVee belt see page 12 see page 16 see page 18 see page 22 10 Conveyor Rollers for Medium-Heavy Materials to be Transported p 26 ...for Heavy Materials to be Transported p 116 Material Specification p 222 Refer to the Planning Section from p 168 onwards for help with planning and design 11 smooth-runninG Conveyor roller Conveyor Rollers Gravity series 1100 The gravity roller with optimised light start-up Series 1100 Product Description Technical Data General technical data Customer • Cost-effective, corrosion-proof gravity roller Max. load capacity 350 N benefits - Use of stainless steel balls Max. conveyor speed 0.3 m/s • Gentle lateral pushing of the materials to be conveyed Temperature range -5 to +40 °C - Rounded tube ends Materials • Protects the bearing from coarse dirt and liquids Bearing housing Polypropylene - Integral water-repellent groove Seal Polypropylene Ball Carbon steel or stainless steel 1.4301 • Resistant to dirt - Smooth surfaces The dynamic load and the surface load are the assumptions for the load capacity.