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Large Building HVAC The New England Experience

Mike Woolsey, Certified Passive House Designer Member iPHA, ASHRAE Voting Member ASHRAE SPC 227P Passive Building Business Development Manager Swegon

[email protected] +1 612 685 6519

Course credit: 1.0 PDH; 1.0 PHI CEU

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Learning Objectives

1. Understand the benefits of energy recovery ventilators in general, with special focus on their benefits to the Passive House project. 2. Understand the properties of energy recovery ventilators that are most valuable on Passive House projects. 3. Understand the limits of energy recovery ventilators when applied on Passive House projects. 4. Understand the integration of energy recovery ventilators in the Passive House design, with case studies.

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Passive House Characteristics

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DRAMATIC ENERGY SAVINGS

Approx90% Up to75% reduction in heating & cooling reduction in total energy usage.

Introduction to Passive House www.naphnetwork.org

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FROM EXPERIMENT TO POLICY

1st Modern Passive House: 1990

Introduction to Passive House www.naphnetwork.org

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BOLD IMPLEMENTATION

BRUSSELS, 2015: All buildings, private, public, new and retrofitted mandated Passive House performance.

EUROPE, 2020: Nearly zero-energy buildings.

Introduction to Passive House www.naphnetwork.org

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COMPLEX BUILDINGS IN VARIED CLIMATES

Introduction to Passive House www.naphnetwork.org

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PASSIVE HOUSE CHARACTERISTICS

Airtight  High Performance Openings Climate‐specific Insulation

Continuous Ventilation With Heat Recovery

No Thermal Bridges

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PHI PERFORMANCE REQUIREMENTS Design Criteria – energy saving features

Criteria Alternate Criteria AIRTIGHTNESS

Infiltration / Exfiltration n50 (n0.2) ACH ≤ 0.6

HEATING

Annual Heating Demand kBtu/ft2•yr ≤ 4.75

Peak Heat Load Btu/ft2•hr ≤ 3.17

COOLING ≤ 4.75 Cooling kBtu/ft2•yr + climate specific dehumidification allowance

Cooling Load Btu/ft2•hr

THERMAL BRIDGING

Ψ Btu/(hr•ft•˚F) <0.006

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PHI PERFORMANCE REQUIREMENTS Design Goals – comfort and energy consumption

Criteria COMFORT

Indoor Temperature °F < 75 most of the year (90%)

Energy Demand Goals

Renewable Primary Energy Demand (PER) kWh/ft2•yr 5.6

RESULTS: Actual energy performance 40-80% less EUI than average new build.*

Sources: • Frappé-Sénéclauze,Tom-Pierre et. al. Accelerating Market Transformation for High-Performance Building • iPHA Fact Sheet 2019-02. Heating Energy Consumption: expectations confirmed in practice, International Passive House Association, https://news.passiv.net/archive/DGvow‐aeM/_mcmHyFPT/pKN8V60HUJ

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Question 1

• Name 2 of 5 Passive Building characteristics

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Passive House HVAC

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AIRTIGHT CONSTRUCTION Saves Energy and Requires Continuous Ventilation

Airtight layer • saves energy by reducing of unconditioned air, and reducing exfiltration of conditioned air • improves comfort by reducing draftiness and keeping fine airborne particles outside • traps moisture and contaminants  by preventing exfiltration Continuous ventilation • Replaces moist and contaminated air with conditioned outside air

Photo courtesy of Rockwool

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AIRTIGHT CONSTRUCTION Energy savings example

700,000 Example 600,000 Building dimensions 100ft x 50ft x 50ft ASHRAE 90.1 3 500,000 Energy Standard Occupied volume 230,000ft (Btuh) for Buildings Envelope area 25,000ft2 loss

400,000 (2016) International Temperature, indoors 68°F heat 300,000 Energy Temperature, outdoors 10°F Conservation 200,000 Code (2016) Resulting 100,000 Passive House 0 0 2000 4000 6000 8000 10000 12000 Allowable envelope leakage (CFM)

Maximum tested Resulting infiltration Heating required due envelope leakage / exfiltration (CFM) to leakage (Btuh) Passive House 0.6 ACH 2,300 144,072 baseline IECC 0.25 CFM/ft2 6,250 391,500 +171% ASHRAE 90.1 0.4 CFM/ft2 10,000 626,400 +334%

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CLIMATE-SPECIFIC INSULATION Saves energy and maximizes benefits of energy recovery

Climate‐specific insulation • Saves energy by reducing heat flows into/out of the building • Improves comfort by keeping surface temperatures warmer in winter, cooler in summer • Reduces heating/cooling equipment size • Improves resiliance

Energy Recovery Ventilation • Saves energy by capturing heat, returning heat to building, rejecting heat in summer • Minimizes need for additional Photo courtesy of Rockwool heating and cooling • Reduces need for and size of 17 Integrating HVAC into Large Passive House Building Design central and terminal heating

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Energy Recovery Air Handlers

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ENERGY RECOVERY Rotary Wheel Type HRV

EXHAUST AIR RETURN AIR

OUTDOOR AIR SUPPLY AIR

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HEAT RECOVERY VENTILATOR (HRV) ROTARY WHEEL

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HEAT RECOVERY VENTILATOR (HRV) Plate type - Large

OUTDOOR AIR RETURN AIR

EXHAUST AIR SUPPLY AIR

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ENERGY RECOVERY VENTILATOR (ERV) Winter Operation

• Continuous ventilation • Recovers Exhaust Air • Recovers Rotary 85% Sensible, 83% latent

Return , MERV 13

13°F Exhaust Air (EA) Return Air (RA) 70°F 92% RH  30% RH

3°F Outside Air (OA)  Supply Air (SA) 60°F 79% RH 36% RH

Outside Air Filter, MERV 13 Supply Air Fan

Outside Inside

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ENERGY RECOVERY VENTILATOR (ERV) Summer Operation

• Continuous ventilation • Recovers sensible heat Exhaust Air Fan • Recovers latent heat Rotary Heat Exchanger 85% Sensible, 79% latent

Return Air Filter, MERV 13

88°F Exhaust Air (EA) Return Air (RA) 75°F 41% RH  52% RH

90°F Outside Air (OA)  Supply Air (SA) 77°F 39% RH 50% RH

Outside Air Filter, MERV 13 Supply Air Fan

Outside Inside

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PHI-certified Air Handling Units with Heat Recovery

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PHI Certification of recovery ventilators

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PHI Certification Criteria

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PHI Certification Criteria

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PHI Certification Waste heat heat recovery effectiveness term

AHRI ASHRAE PHI PHIUS HVI

𝑷𝒆𝒍 𝒄𝒇𝒎 𝑿𝒐𝒂 𝑿𝒔𝒂 𝑿𝒐𝒂 𝑿𝒔𝒂 𝑻𝒓𝒂 𝑻𝒆𝒂 𝒄𝒑 𝜺 𝒔𝒂 𝜺 𝜺 𝑚̇ 𝑻 𝑻 𝒄𝒇𝒎𝒎𝒊𝒏𝑿𝒐𝒂 𝑿𝒓𝒂 𝑿𝒐𝒂 𝑿𝒓𝒂 𝒓𝒂 𝒐𝒂

No minimum No minimum 75% minimum 83%-94% minimum No minimum effectiveness effectiveness effectiveness1 effectiveness2 effectiveness

1. www.passivehouse.com

2. http://www.phius.org/documents/PHIUS%20HRV%20ERV%20certification%20program%20v0.8.pdf

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PHI Certification Air handling unit electrical efficiency

Specific electrical power Pel SI ≤0.45 Wh/m3 IP ≤0.765 W/CFM

Electrical power (W) measured during thermodynamic testing, sum of: ①supply fan ④ ②exhaust fan ② ③energy recovery wheel motor ④control devices

③ ①

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PHI Certification Air handling unit electrical efficiency – example of energy benefits

Selection PHI-certified AHU AHRI-certified AHU Airflow (CFM) 3450 3450 Size 35 20 Specific electrical power (W/CFM) 0.62 1.03 (+66%)

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PHI Certification Air handling unit leakage

Leakage <3%

Exhaust/Supply Cross-contamination

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PHI Certification Air handling unit comfort

Supply Air ≥61.7°F temperature When Outside Air = 14°F temperature

Exhaust Air (EA) Return Air (RA)  14°F Outside Air (OA) Supply Air (SA) 61.7°F

Outside Inside

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PHI Certification Air handling unit airflow range

Supply Air flow range 315 to 5300 CFM When tested at External pressure 0.9 to 1.5 inWC

Exhaust Air (EA) Return Air (RA)  Outside Air (OA) Supply Air (SA)

Outside Inside

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PHI Certification Automatic controls to Avoid Excess Negative Pressurization

CAUSES: ERV1 • uneven filter loading • opening doors/windows • wind pressure • temperature differences

COMPLICATIONS: Air entering via infiltration is unconditioned: • leads to unpredictable comfort • eventually consumes HVAC energy

PHI-required REMEDY: self-balancing controls

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PHI Certification Automatic controls to Avoid Excess Positive Pressurization

CAUSES: • uneven filter loading ERV1 • opening doors/windows • wind pressure • temperature differences

COMPLICATIONS: Conditioned forced out of building • Wastes air handler energy • May force moisture into building material • more difficult to maintain comfort

PHI-required REMEDY: self-balancing controls

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Question 2

• Name 2 of 5 criteria for achieving PHI certification for ERV

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Integrating HVAC into Passive Buildings

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PASSIVE HOUSE ERV CERTIFICATION REDUCED ANNUAL ENERGY CONSUMPTION

ERV selected Annual Energy lowest PHI- VALUE of Consumption first cost certified PHI-certification (kWh) ERV (kWh) Fans (3450 CFM) 10,396 6,235 41% less fan Recovery Wheel 146 146 No change Cooling 7,419 7,128 4% less cooling

Heating 23,790 24,402 3% more (reheat) School and Gym Passive House Certified Energy Recovery Air Handlers Moisture control 1,268 997 21% less moisture control TOTAL 43,020 38,908 9.6% less Total Energy use

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HVAC INTEGRATION Reference Standards

Standard Informs UL/ULc Addresses North American requirements for overall life safety ISO 9001 Manufacturer quality assurance ISO 14001 Environmental quality assurance, basis of Product Declarations used for LEED certification, self-declarations for WELL certification ASHRAE 189 Minimum requirements for high-performance green buildings. ASHRAE 90.1 Minimum whole-building energy performance requirements, non-residental ASHRAE 90.2 Minimum whole-building energy performance requirements, residental ASHRAE 62.1 Minimum ventilation rates and other measures to provide ASHRAE 62.2 Minimum ventilation rates and other measures to provide indoor air quality

*Passive House certification is not a substitute for UL/ETL safety listing in North America. UL/ETL may be required on Passive House projects. Check with your local code authority.

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HVAC INTEGRATION

PHI ERV protocol

PHI certification tool

Passive House Planning Package (PHPP) • Complies with ASHRAE Standard 140‐2017 ‐‐ Standard Method of Test for the Evaluation of Building Energy Analysis Computer Programs (ANSI Approved)

Kindergarten Passive House Certified Energy Recovery Air Handlers 40 Integrating HVAC into Large Passive House Building Design

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ERV INTEGRATION Air Flowrates

• Specify Supply Air flowrates meeting minimum applicable requirements of: • ASHRAE 62.1 (non‐residential) • ASHRAE 62.2 (residential) • local code • Passive House • Consider airflow modes for enhanced energy savings and comfort

Exhaust Air (EA) Return Air (RA)  Outside Air (OA) Supply Air (SA)

Outside Inside 41 Integrating HVAC into Large Passive House Building Design

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ERV INTEGRATION PROVIDE OCCUPANCY CONTROL

• Maximize energy savings by equipping building with unoccupied and free‐cooling mode capabilities • Maximize comfort by equipping building with Boost mode capabilities

Exhaust Air (EA) Return Air (RA)  Outside Air (OA) Supply Air (SA)

Outside Inside 42 Integrating HVAC into Large Passive House Building Design

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ERV INTEGRATION Centralized or Decentralized?

Centralized Decentralized First cost, total Varies - Requires project team review ERV Fewer more costly units More less costly units Less More MEP connections Less More

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ERV INTEGRATION Centralized or Decentralized?

OPERATION Centralized Decentralized Proximity Remote Near occupants Duct length Long, consuming more fan energy Short, consuming less fan energy Sound attenuation Benefits from duct network More critical, possibly additive MEP connections few many

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ERV INTEGRATION Centralized or Decentralized Ventilation?

Centralized Decentralized Zone Control shared individual Zone Metering difficult simpler Maintenance Least Most Impact of TFA Concentrated distributed

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ERV INTEGRATION Centralized Ventilation

ERV1

PENETRATIONS ERV1 Outside Air 1 Exhaust Air 1 Total 2

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ERV INTEGRATION Decentralized Ventilation, Partial

ERV1 ERV2

PENETRATIONS ERV1 ERV2 Total Outside Air 1 1 2 Exhaust Air 1 1 2 Total 2 2 4

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ERV INTEGRATION Decentralized Ventilation, maximum

ERV1 ERV2

ERV3 ERV4

PENETRATIONS ERV1‐6

ERV5 ERV6 Outside Air 6 Exhaust Air 6 Total 12

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ERV INTEGRATION DESIGN LOW PRESSURE DUCT SYSTEMS

• Target ~1.25 IN WC ESP max, including accessories • Target 400 to 600 FPM duct velocity

𝑃𝑡 𝑃𝑣 𝑃𝑠 Where: Pt = Total Pressure resulting from duct design = total pressure required of ERV Pv = Velocity Pressure = relates to the velocity of air in the duct Ps = Static Pressure, accounts for losses due to duct accessories selected, duct leaks, thermal gravity effects

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ERV INTEGRATION DESIGN LOW PRESSURE DUCT SYSTEMS

• Consider large ducts to make most of available air handler pressure • Consider cascading (directed) airflow using transfer instead of ducts where possible

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ERV INTEGRATION location

Indoor installation Outdoor installation • No thermal bridge risk • Thermal bridge risk • Insulate outside and exhaust air ducts • Insulate supply and return air ducts • Consumes valuable Total Floor Area • Maximizes Total Floor Area

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Question 3

• Name the airflow mode common in Passive House buildings, used to provide additional occupant comfort

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Passive Building HVAC in New England

Reference Projects with PHI-certified ERU

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NEW ENGLAND REFERENCE 1 Wheaton College Dormitory • 45,000 ft2 • Continuous Ventilation: • ERU‐1, 2520 CFM • ERU‐2, 1250 CFM • ERU‐3, 1800 CFM • Heat Recovery Effectiveness (PHI) • ERU‐1, 82% (86% with balanced flow) • ERU‐2, 78% (86.5% with balanced flow) • ERU‐3, 81% (86.5% with balanced flow) AHA Consulting • ERU Electrical Efficiency • ERU‐1, 0.52 W/CFM • ERU‐2, 0.50 W/CFM • ERU‐3, 0.53 W/CFM • Post‐Heating: VRF 54 Integrating HVAC into Large Passive House Building Design • Post‐Cooling:

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NEW ENGLAND REFERENCE 1 Wheaton College Dormitory

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NEW ENGLAND REFERENCE 2 Williams College Dormitory • 17,000 ft2 • Continuous Ventilation: (1) ERV, 2340 CFM • Heat Recovery Effectiveness (PHI) • 81% (86.5% with balanced flow) • 7degF design day: 58degF SA • ERV Electrical Efficiency • 0.57 W/CFM • Post‐Heating: + EDH • Post‐Cooling: Heat Pump

Vanderweil Engineers

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NEW ENGLAND REFERENCE 2 Williams College Dormitory

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NEW ENGLAND REFERENCE 3 Meriden Commons • Mixed use • Continuous Ventilation: (1) ERU, 4710 CFM • Heat Recovery Effectiveness (PHI) • 86.5% • ERV Electrical Efficiency • 0.7 W/CFM

McHugh Engineering

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NEW ENGLAND REFERENCE 3 Meriden Commons

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Question 4

• Name 2 ERV performance measure to schedule on Passive House projects

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Benefits of applying PHI-certified air handling unit 1. Reduce energy consumption! 2. Third-party verification of superior energy efficiency and resilience 3. Simplifies energy balance modelling 4. Avoids costly and unpredictable in-situ ERV testing and documentation 5. Avoid derating penalties at final project submission 6. Accepted by Passive House certifying bodies

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Resources to take away

Learn more!

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This concludes the Continuing Education Systems and PHI Course.

Mike Woolsey [email protected] swegon.com +1 612 685 6519 (mobile/sms)

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