Catalog C-009 Rev. D POSITRONIC INDUSTRIES

About Us Founded in 1966, Positronic Industries is a vertically integrated manufacturer of high quality interconnect products. Positronic has earned the worldwide reputation as a service oriented, quick-reaction, top quality connector supplier. We are committed to maintaining this reputation by continuous implementation of our Complete Capability concept.

Complete Capability Design & Development • Designs new connectors and modifies existing connectors to meet industry requirements • Continuously conducts marketing studies to identify industry needs for new products • Ongoing interest in unique connector designs Tooling Machining • Tooling support for all manufacturing areas within company • Provides 80% of new tooling, punch press dies, molds, jigs and fixtures used at Positronic factory locations worldwide Machining • Automatic screw machines produce finely crafted contacts and hardware for connector bodies • Trained technicians operate machines from Tornos, Bechler and Brown & Sharpe Molding • Molds all plastic connector components such as insulators, hoods, angle brackets and more • Overmold capability available Plating • Applies gold and other metal finishes to connector components to any required thickness • Plating conforms to all military specifications Molding Quality Assurance • Select factories certified to ISO 9001:2000, AS9100 Rev.B 2004 and ISO 14001 (Singapore) • Maintains aggressive TQM program • Able to test to IEC, EIA, UL, MIL-DTL-24308, MIL-DTL-28748, SAE AS 39029 and MIL-C-85049 requirements Finished Stock Inventory • Each main factory location maintains a large inventory of connector components and accessories • Same day shipments available on many standard connector products • Stocking agreements available for qualified customers Worldwide Sales & Service • Responsive attitude toward customer needs • Fully trained sales staff located worldwide Finished Stock Inventory • Facilities located in USA, France, India, Puerto Rico, and Singapore.

Unless otherwise specified, dimensional tolerances are: Products described within this catalog may be protected by one or more of the following US. patents: 1) ±0.001 inches [0.03 mm] for male contact mating diameters. #4,900,261 #5,255,580 #5,329,697 2) ±0.003 inches [0.08 mm] for contact termination diameters. #6,260,268 #6,835,079 #7,115,002 3) ±0.005 inches [0.13 mm] for all other diameters. Patented in Canada, 1992 Other Patents Pending 4) ±0.015 inches [0.38 mm] for all other dimensions.

Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. Positronic Industries’ FEDERAL SUPPLY CODE (Cage Code) FOR MANUFACTURERS is 28198 POSITRONIC IS AN ITAR REGISTERED COMPANY CONNECTOR DESCRIPTIONS

GMCT SERIES CONNECTORS Heavy duty, rectangular connectors with removable contacts. Multipurpose connectors offering power, signal and shielded contacts. Thirteen connector variants, 9 through 104 poles, qualified to MIL-DTL-28748.

GMCT SERIES CONTACTS Size 16 contacts, 13 ampere nominal rated, and size 20 contacts, 7.5 ampere nominal rated, qualified to SAE AS 39029. Terminations are crimp 14 AWG [2.5mm2] through 32 AWG [0.03mm2], solder cup, wrap post, printed board, press-fit and shielded.

GAP SERIES CONNECTORS Heavy duty, rectangular, printed board connectors with straight solder, size 16 contacts, 7.5 ampere nominal rated. Eight connector variants, 9 through 50 poles.

GAPL SERIES CONNECTORS Heavy duty, rectangular, printed board mount connectors with size 16, right angle solder cup contacts, 7.5 ampere nominal rated. Seven connector variants, 9 through 50 poles.

VMCT AND VAPL SERIES CONNECTORS Heavy duty, rectangular, CCITT V.35 recommended interface connectors with size 16 contacts, 13 ampere nominal rated. Terminations are crimp, solder cup, right angle printed board mount and press-fit.

GM SERIES CONNECTORS Rectangular connectors with size 20 fixed solder contacts, 7.5 ampere nominal rated. Solder cup and printed board terminations. Eleven connector variants, 7 through 50 poles. Qualified to MIL-DTL-28748.

I N I C N D O U R S T T I R S I E

O S

P RoHS Compliant

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• p RoHSRoHS options available! e r C E Compliant E U / 5 D 9 ire 2/ ctive 200 GMCT SERIES Standard TABLE OF CONTENTS Density Positronic Industries Rectangular .connectpositronic.com

GMCT SERIES

TECHNICAL CHARACTERISTICS ...... 1 TYPICAL MATING ASSEMBLIES AND CONNECTOR MATING DIMENSIONS...... 2 EXPLODED VIEWS OF TYPICAL MATED CONNECTOR ASSEMBLIES ...... 3 CONNECTOR COMPONENT DESCRIPTION AND TERMINOLOGY AND INSULATOR DIMENSIONS...... 4 GAP SERIES INSULATOR DIMENSIONS...... 5-6 CONTACT HOLE POSITION DIMENSIONS AND PRINTED BOARD HOLE PATTERN...... 7-8 LARGE SURFACE AREA CONTACT MATING SYSTEM ...... 9 CURRENT-TEMPERATURE DERATING CURVE AND TEMPERATURE RISE CURVE...... 10 CRIMP CONTACTS AND REELS FOR AUTOMATIC CRIMP TOOLS ...... 11 SOLDER CUP CONTACTS AND MILITARY CRIMP CONTACTS ...... 12 COMPLIANT TERMINATION PRESS-FIT CONTACTS AND SUGGESTED PRINTED BOARD HOLE SIZES FOR PRESS-FIT CONNECTORS...... 13 STRAIGHT SOLDER CONTACTS AND WRAP POST CONTACTS...... 14 CRIMP SHIELDED CONTACTS AND TECHNICAL CHARACTERISTICS...... 15

GAPL SERIES CRIMPING INFORMATION AND CRIMPING INSTALLATION TOOLS ...... 16-19 REMOVABLE CONTACT ORDERING ASSISTANCE CHART...... 20 ORDERING INFORMATION...... 21

GAP SERIES

TECHNICAL CHARACTERISTICS ...... 22 STRAIGHT SOLDER CONTACTS ...... 23 CONTACT HOLE POSITION DIMENSIONS AND PRINTED BOARD HOLE PATTERN...... 24 ORDERING INFORMATION...... 25

GAPL SERIES V.35 SERIES

TECHNICAL CHARACTERISTICS ...... 26 RIGHT ANGLE PRINTED BOARD MOUNT CONNECTORS...... 27 MALE RIGHT ANGLE PRINTED BOARD HOLE PATTERN...... 28 FEMALE RIGHT ANGLE PRINTED BOARD HOLE PATTERN ...... 29 MOUNTING BRACKET AND PUSH-ON FASTENER FOR RIVETED ON RIGHT ANGLE MOUNTING BRACKETS ...... 30 ORDERING INFORMATION...... 31

V.35 SERIES V.35 SERIES TECHNICAL CHARACTERISTICS ...... 32 BAP SERIES VAPL SERIES TECHNICAL CHARACTERISTICS AND VMCT/VAPL SERIES TYPICAL CONNECTOR MATING ASSEMBLY...... 33 VMCT SERIES INSULATOR DIMENSIONS AND VAPL SERIES RIGHT ANGLE PRINTED BOARD HOLE PATTERN ...... 34 VMCT SERIES ORDERING INFORMATION...... 36 VAPL SERIES ORDERING INFORMATION ...... 37 I-T-84 A S309QAIIDPOUT ITN...... 73 MIL-DTL-28748 &SAEAS39029QUALIFIED PRODUCTS LISTING...... MIL-DTL-28748/5 ANDMIL-DTL-28748/6...... ORDERING INFORMATION FORMIL-DTL-28748/3,MIL-DTL-28748/4, ORDERING INFORMATION...... COMPONENT DESCRIPTION...... TECHNICAL CHARACTERISTICS 66 65 PANEL CUT-OUT DIMENSIONSFORGMSERIESANDGMCT CONNECTORS...... EMI/RFI SHIELDEDCABLEADAPTERS (HOODS)ANDSHELLS ...... 63 SYSTEM ANDPLASTICCABLECLAMPS 62 EMI/RFI SHIELDEDHOODAND TOP OPENINGHOODS WITH JACKSCREW 61 CABLE ADAPTERS DIMENSIONS FORSIDEACCESS HOODS WITH JACKSCREW SYSTEM...... 60 ...... CABLE ADAPTERS DIMENSIONSFORSIDEOPENINGHOODS WITH JACKSCREW SYSTEM ...... CABLE ADAPTERS 59 DIMENSIONSFOR TOP OPENINGHOODS WITH JACKSCREW SYSTEM ...... CABLE ADAPTERS DIMENSIONSFORSIDEOPENINGHOODS CABLE ADAPTERS DIMENSIONSFOR TOP OPENINGHOODS...... 56 ...... DIMENSIONS FORMOUNTINGPLATES DIMENSIONS FORMALESHELLS...... POLARIZATION OFMALE AND FEMALESHELLSDIMENSIONFOR ...... FIXED AND 52 TURNABLE JACKSCREW SYSTEM ...... 51 POLARIZING GUIDES JACKSCREW SYSTEMDIMENSIONSANDPOLARIZINGGUIDEDIMENSIONS...... FLUSH PANEL CONNECTOR MOUNTINGBRACKETS VIBRATION LOCKS, TYPICAL MATING ASSEMBLY, AND ORDERING INFORMATION...... 48-49 CONTACT HOLEPOSITIONDIMENSIONSANDPRINTEDBOARD HOLEPATTERN...... 46 INSULATOR DIMENSIONS...... PRINTED BOARD MOUNT, AND TYPICAL MATING ...... ASSEMBLY SOLDER CUPCONTACTS, STRAIGHTSOLDERCONTACTS FOR ...... TECHNICAL CHARACTERISTICS 43 ORDERING INFORMATION...... 42-43 90º MOUNTINGBRACKETS ANDPUSH-ONFASTENERS...... RIGHT ANGLEPRINTEDBOARD MOUNTSOLDERCONNECTORS...... TECHNICAL CHARACTERISTICS 39 ORDERING INFORMATION...... STRAIGHT PRINTEDBOARD MOUNTSOLDERCONNECTORS ...... TECHNICAL CHARACTERISTICS GROUNDING PLATES ACCESSORIES Q.P.L. LISTING BAPL SERIES BAP SERIES GM SERIES ...... 53 ...... 47 ...... 69-70 ...... 50 ...... 44 ...... 40 ...... 68 ...... 71-72 ...... 67 ...... 57 ...... 45 ...... 41 ...... 38 ...... 58 ...... 64 ...... 54-55

Q.P.L. LISTING GROUND PLATES ACCESSORIES GM SERIES BAPL SERIES GMCT SERIES HEAVY-DUTY RECTANGULAR Standard CONNECTORS WITH Density Positronic Industries REMOVABLE CONTACTS Rectangular .connectpositronic.com

Size 16 and 20 Contacts Connectors Qualified to MIL-DTL-28748 Contacts Qualified to SAE AS 39029 IEC Publication 807-7 U.L. Recognized, Telecommunication File #E49351 U.L. File #E140980

GMCT Series connectors are heavy-duty, multi-pole, high contacts are qualified to SAE AS 39029. reliability connectors qualified to MIL-DTL-28748 specifica- A wide array of mounting, locking, shrouding and polarizing tions. Termination styles are crimp, solder cup, straight sol- accessories is available for this series. For details, see the der, wrap post, press-fit, and crimp shielded. According to Heavy-Duty Rectangular Connector Accessories section. contact size selected, GMCT Series connectors are inter- Due to its many termination styles, its wide range of contact mateable with Positronic GAP and GAPL series connectors. variants, and an array of cable support accessories, GMCT Thirteen contact variants, 9 through 104 poles, are offered. Series connectors are widely utilized in navigational systems, Contacts can have 0.062 inch [1.57mm] diameters, rated to robotics, mainframe and peripheral computers, medical 13 amperes per contact, or have 0.040 inch [1.02mm] diame- equipment, telecommunications, instrumentation and process ters, rated to 7.5 amperes per contact. GMCT Series crimp control applications. GMCT SERIES TECHNICAL CHARACTERISTICS MILITARY SPECIFICATIONS: Locking Systems: Friction, vibration locks and jackscrews. Qualified to MIL-DTL-28748/3 and MIL- Polarization: Polarized guides, polarized shells and DTL-28748/4. Contacts qualified to SAE jackscrew system. AS 39029/34 and SAE AS 39029/35. Mechanical Operations: 1000 operations per IEC 512-5. UNDERWRITERS LABORATORY RECOGNIZED: Jackscrews: Standard threads, 6-32 UNC on all File No. E49351. sizes, except 60 and 104 connector INTERNATIONAL STANDARDS: variant, which uses 8-32 UNC. Metric IEC 807-7. threads, M3X0.5 available. U.L. Recognized. ELECTRICAL CHARACTERISTICS: MATERIALS AND FINISHES: Contact Current Rating Insulator: Glass filled DAP per ASTM-D-5948 type (maximum): Size 16: 0.062 inch [1.57 mm] diameter. SDG-F. Grey color is standard, black - 13 amps maximum. available. Size 20: 0.040 inch [1.02 mm] diameter. Removable Contacts: Copper alloy, gold flash over nickel. Military - 7.5 amps maximum. contacts plated 0.000050 inch [1.27 microns] Initial Contact Resistance: Size 16 – 0.003 ohms. gold over copper. Other finishes available Size 20 – 0.007 ohms. upon request. Flash over Voltage: 2700 V.AC [rms]. Hoods, Cable Adapters: Aluminum with yellow or black anodize. Test Voltage: Size 16 - 2000 V.AC [rms]. Shells: Aluminum with yellow or black anodize. Size 20 - 1200 V.AC [rms]. Jackscrew System: Passivated stainless steel. Insulation Resistance (minimum): 5 G ohms. Polarizing Guides: Copper alloy with nickel plate or passivated stainless steel. Clearance and Creepage Distance (minimum): 0.080 inch [2.03 mm]. Vibration Locks: Copper alloy with zinc plate and chromate seal. Working Temperature: -65°C to 150°C. Working Voltage: 500 V.AC [rms]. MECHANICAL CHARACTERISTICS: Coaxial Contacts: Removable Contacts: Insert contact to rear face of insulator, Characteristic Impedance: 50 ohms. release from front face of insulator. Both Initial Contact Resistance: 0.012 ohms max. size 16 [13 amps] and size 20 [7.5 amps] contacts available. Female contact has “closed entry” design for highest I N I C N D reliability. O U R S T T I R Contact Retention in Insulator: 20 lbs. [89N] after 10 cycles of contact S I E

O S

insertion/extraction. P For RoHS options

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• p Contact Termination: Crimp all wire sizes from 14 AWG [2.5 RoHSRoHS see page 21. e 2 2 r C E Compliant E mm ] through 28 AWG [0.08 mm ]. Also, U / 5 D 9 ire 2/ solder cup, press-fit, wrap post and sol- ctive 200 1 der printed board terminations. Also, crimp and shielded contacts. Standard HEAVY-DUTY RECTANGULAR Density CONNECTORS WITH Rectangular REMOVABLE CONTACTS Positronic Industries connectpositronic.com

TYPICAL MATING ASSEMBLIES

PICTURES ARE 80% OF ACTUAL SIZE GMCT SERIES

GMCT34F00RAZ0

GMCT26F0E100JB

GAP26MDS4T0000

GMCT34M0TWA00

CONNECTOR MATING DIMENSIONS

Male Connector Male Shell

0.772 [19.61] 0.850 [21.59] 0.732 [18.59] 0.790 [20.07] P

Female Connector Female Shell

INSULATORS PROTECTIVE SHELLS

P: 0.276 [7.01] MINIMUM PENETRATION OF MALE CONTACT IN “CLOSED ENTRY” DESIGN FEMALE CONTACT TO ENSURE MINIMUM CONTACT RESISTANCE.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 2 GMCT SERIES HEAVY-DUTY RECTANGULAR Standard CONNECTORS WITH Density Positronic Industries REMOVABLE CONTACTS Rectangular .connectpositronic.com EXPLODED VIEWS OF TYPICAL MATED CONNECTOR ASSEMBLIES

GMCT14F0G000V

GMCT50M0000Y0

SET SCREW OPTIONAL GMCT14M0G00JVLB

GAPL50F0T0LB

GMCT20F0E1PBJ0

GMCT20M0TUB00

GMCT34M00P0Z0

3 GMCT34F0T0000 Standard HEAVY-DUTY RECTANGULAR Density CONNECTORS WITH Rectangular REMOVABLE CONTACTS Positronic Industries connectpositronic.com

CONNECTOR COMPONENT DESCRIPTION AND TERMINOLOGY

A - Male and female contacts, size 16 and size 20. Power, signal C5 - Long turnable jackscrews, factory assembled to hood (cable GMCT SERIES and shielded. Terminations are crimp, solder cup, wrap post, adapter) for polarization and mechanical assistance in the printed board straight solder and press-fit. coupling of the free connector to the fixed connector. Used on B1 - Unloaded connector insulators, male and female. Insulator connector variants with 34, 42, 50, 60, 66, 75 and 104 poles. retention system retains all contact termination types. C6 - Vibration locking system consists of lock tabs on fixed con- Insulator may be used as a free or fixed connector. nector and locking levers on free cable connectors. Normally B2 - Loaded connector insulators, male and female. Insulators used on connector variants 7, 9, 14, 18, 20, 21 and 26 poles. may be preloaded per customer requirements with contacts Locks connectors in coupled position. having terminations of 90° or straight solder printed board C7 - Hoods (cable adapters) are used on the free connector to pro- mount, wrap post and press-fit. Insulator contact positions vide cable support and contact protection. May also mechan- may be selectively loaded with contacts. Unloaded insulator ically support either the turnable or fixed members of the contact positions remain unloaded and reserved for future jackscrew system. use. Connectors are normally fixed panel or printed board C8 - Side access hoods (cable adapters). Extra strength, quick connectors. cable assembly to connector, fixed or free, to provide cable C1 - Polarizing guides, male and female, ensure correct alignment support and relieve stress on contact termination. Supplied and coupling of male and female connectors. They may also with both turnable and fixed jackscrew systems. be used for keying when used in corner positions of connec- C9 - Shells (shrouds), both male and female, protect male and tor variants 34, 42, 50, 60, 66, 75 and 104 poles. female contacts from damage. Also used to provide addition- C2 - Fixed jackscrews are the stationary threaded members of the al polarization combinations. jackscrew system. Threaded pilots and sockets of the C10 - Mounting plates, with or without float bushings, provide a jackscrew system also provide connector polarization to stronger mechanical method of mounting the fixed connector ensure correct connector coupling. to a panel. May be used with shells. C3 - Long turnable jackscrews, the rotating threaded members of C11 - Mounting angle brackets provide a means of mechanically the jackscrew system, are used with a free connector having affixing the fixed connector to the printed board. a hood for cable support. Used on connector variants 9, 14, C12 - Knobs of turnable jackscrews may be affixed to the 18, 20, 21, 26 and 41 poles. Knobs, C-12, may be affixed to jackscrews by using either the roll pin or set screw method. turnable jackscrews using either roll pins or set screws. Specify method desired in step 9 of order numbering system. C4 - Short turnable jackscrews are used to polarize and mechanically assist with the coupling of the male and female connectors when the free connector is not equipped with a hood.

INSULATOR DIMENSIONS MATING FACE OF FEMALE CONNECTOR OR REAR FACE OF MALE CONNECTOR

1.312 1.312 1.250 [33.32] [33.32] [31.75] 1.000 1.000 0.938 [25.40] [25.40] [23.83]

0.375 0.438 0.562 [11.13] [14.27] [9.53] 0.281 [7.14] GMCT 9 0.188 [4.78] GMCT 14 0.219 [5.56] GMCT 18

2.000 [50.80] 1.625 [41.28] 1.688 1.562 [39.67] 1.312 [42.88] 1.250 [31.75] [33.32]

0.750 0.438 0.562 [19.05] 0.468 [11.13] [14.27] 0.281 [11.89] 0.375 [7.14] [9.53] 0.219 GMCT 20 [5.56] GMCT 26 0.234 [5.94] GMCT 34

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 4 GMCT SERIES HEAVY-DUTY RECTANGULAR Standard CONNECTORS WITH Density Positronic Industries REMOVABLE CONTACTS Rectangular .connectpositronic.com

INSULATOR DIMENSIONS MATING FACE OF FEMALE CONNECTOR OR REAR FACE OF MALE CONNECTOR

2.312 [58.72] 2.625 [66.68] 2.000 [50.80] 2.312 [58.72]

0.750 0.438 [19.05] 0.468 [11.13] 0.219 0.234 [11.89] 0.375 [5.94] [5.56] [9.53] GMCT 41 GMCT 42

2.718 [69.04] 2.750 [69.85] 2.594 2.375 [60.33] [65.89] 2.282 [57.96]

1.531 0.750 [38.89] [19.05] 0.468 0.875 0.875 0.234 [11.89] [22.23] [22.23] [5.94] 0.438 [11.13] 0.766 [19.46] GMCT 50

GMCT 60*

2.718 [69.04] 2.281 2.594 [65.89] [57.94] 1.969 [50.00] 2.281 [57.94] 0.266 [6.76]

1.125 [28.56] 0.502 1.234 0.251 [12.75] [31.34] [6.38] 0.562 1.109 [14.28] 0.234 [28.17] [5.94]

GMCT 66 GMCT 75

2.750 [69.85] 2.375 [60.33]

*CONTACT TECHNICAL SALES FOR U.L. 1.531 [38.89] APPROVAL STATUS OF GMCT60 VARIANT.

0.875 [22.23] 0.438 [11.13] MATERIAL: GLASS FILLED DIALLYL PHTHALATE PER 0.766 [19.46] ASTM-D-5948 TYPE SDG-F SEE GMCT SERIES PRINTED BOARD HOLE PATTERN PAGE GMCT 104 FOR CONNECTOR VARIANT CONTACT HOLE POSITIONS

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 5 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density CONNECTORS WITH Rectangular REMOVABLE CONTACTS Positronic Industries connectpositronic.com

INSULATOR DIMENSIONS FIGURE 1 GMCT SERIES MATERIAL: GLASS FILLED DIALLYL PHTHALATE PER ASTM-D-5948 TYPE SDG-F A A B B CATALOG NUMBER FIGURE A B C D

0.856 0.370 0.810 1.312 GMCT9F 1 [21.74] [9.40] [20.57] [33.32] D C 0.511 0.370 0.810 1.312 GMCT9M 1 [12.98] [9.40] [20.57] [33.32] 0.856 0.370 0.778 1.250 GMCT14F 1 FEMALE [F] MALE [M] [21.74] [9.40] [19.76] [31.75] 0.511 0.370 0.778 1.250 GMCT14M 1 FIGURE 2 [12.98] [9.40] [19.76] [31.75] 0.856 0.370 0.772 1.312 A GMCT18F 1 [21.74] [9.40] [19.61] [33.32] B 0.511 0.370 0.772 1.312 GMCT18M 1 A [12.98] [9.40] [19.61] [33.32] 0.093 B [2.36] 0.856 0.370 1.072 1.562 GMCT20F 1 [21.74] [9.40] [27.23] [39.67] 0.511 0.370 1.072 1.562 GMCT20M 1 [12.98] [9.40] [27.23] [39.67] D C 0.856 0.370 1.072 1.625 GMCT26F 1 [21.74] [9.40] [27.23] [41.28] 0.511 0.370 1.072 1.625 GMCT26M 1 [12.98] [9.40] [27.23] [41.28] 0.856 0.370 1.375 2.000 GMCT34F 1 0.062 0.135 [21.74] [9.40] [34.93] [50.80] [1.57] [3.43] 0.511 0.370 1.375 2.000 GMCT34M 1 FEMALE [F] MALE [M] [12.98] [9.40] [34.93] [50.80] 0.856 0.370 2.125 2.625 GMCT41F 1 [21.74] [9.40] [53.98] [66.68] 0.511 0.370 2.125 2.625 GMCT41M 1 [12.98] [9.40] [53.98] [66.68] 0.866 0.370 1.672 2.312 GMCT42F 1 [22.00] [9.40] [42.47] [58.72] 0.525 0.370 1.672 2.312 GMCT42M 1 [13.34] [9.40] [42.47] [58.72] 0.856 0.370 1.972 2.718 GMCT50F 2 [21.74] [9.40] [50.09] [69.04] 0.511 0.370 1.972 2.718 GMCT50M 2 [12.98] [9.40] [50.09] [69.04] 0.856 0.370 2.048 2.750 GMCT60F 1 [21.74] [9.40] [52.02] [69.85] 0.511 0.370 2.048 2.750 GMCT60M 1 [12.98] [9.40] [52.02] [69.85] 0.856 0.370 1.673 2.281 GMCT66F 1 [21.74] [9.40] [42.49] [57.94] 0.525 0.370 1.673 2.281 GMCT66M 1 [13.34] [9.40] [42.49] [57.94] 0.856 0.370 1.980 2.718 GMCT75F 2 [21.74] [9.40] [50.29] [69.04] 0.511 0.370 1.980 2.718 GMCT75M 2 [12.98] [9.40] [50.29] [69.04] 0.856 0.370 2.048 2.750 GMCT104F 1 [21.74] [9.40] [52.02] [69.85] 0.511 0.370 2.048 2.750 GMCT104M 1 [12.98] [9.40] [52.02] [69.85]

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 6 GMCT SERIES HEAVY-DUTY RECTANGULAR Standard CONNECTORS WITH Density Positronic Industries REMOVABLE CONTACTS Rectangular .connectpositronic.com

CONTACT HOLE POSITION DIMENSIONS AND PRINTED BOARD HOLE PATTERN FOR STRAIGHT SOLDER CONTACTS AND COMPLIANT TERMINATION PRESS-FIT CONTACTS MATING FACE OF FEMALE CONNECTOR OR REAR FACE OF MALE CONNECTOR

0.172 [4.37] 0.260 [6.60] 0.195 [4.95] 0.086 [2.18] 0.065 [1.65] 0.130 [3.30]

0.075 [1.91] 0.075 [1.91] 0.075 [1.91] 0.300 0.300 0.300 [7.62] 1.000 [7.62] 1.000 [7.62] 0.936 [25.40] [25.40] [23.77] 0.150 [3.81] 0.500 0.468 0.500 0.150 [3.81] 0.150 [3.81] Typ. [12.70] [11.89] [12.70] Typ. Typ.

SIZE 9 SIZE 14 SIZE 18

0.234 [5.94]

0.270 [6.86] 0.195 [4.95] 0.260 [6.60] 0.090 [2.29]

0.130 [3.30] 0.065 [1.65]

0.075 [1.91] 0.075 [1.91] 0.450 0.075 [1.91] 0.600 0.450 [15.24] [11.43] [11.43] 1.250 1.312 1.687 [31.75] [33.32] [42.85] 0.150 [3.81] 0.625 0.150 [3.81] 0.656 0.150 [3.81] Typ. [15.88] Typ. [16.66] Typ. 0.844 [21.44]

SIZE 20 SIZE 26 SIZE 34

0.234 [5.94] 0.260 [6.60] 0.270 [6.86] 0.130 [3.30] 0.090 [2.29]

HOLE IDENTIFICATION FOR REFERENCE ONLY 0.975 [24.77] 0.750 SUGGEST 0.120 [3.05] Ø HOLES IN PRINTED 0.075 [1.91] 0.075 [1.91] [19.05] BOARD FOR CONNECTOR MOUNTING HOLES 2.312 2.000 FOR CONNECTOR VARIANTS 9 THROUGH 50, [58.72] [50.80] 66 AND 75. SUGGEST 0.149 [3.78] Ø HOLES IN PRINTED BOARD FOR CONNECTOR MOUNT- 0.150 [3.81] 0.150 [3.81] ING HOLES FOR CONNECTOR VARIANTS 60 Typ. Typ. AND 104. 1.156 1.000 [29.36] [25.40] SUGGEST 0.040 [1.02] Ø HOLES IN PRINTED BOARD FOR GMCT SERIES STRAIGHT SOLDER CONTACTS

SIZE 42 SUGGESTED PRINTED BOARD HOLE SIZES SIZE 41 FOR COMPLIANT TERMINATION PRESS-FIT DIMENSIONS ARE IN INCHES [MILLIMETERS]. CONTACTS, SEE PAGE 13. 7 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density CONNECTORS WITH Rectangular REMOVABLE CONTACTS Positronic Industries connectpositronic.com

CONTACT HOLE POSITION DIMENSIONS AND PRINTED BOARD HOLE PATTERN GMCT SERIES FOR STRAIGHT SOLDER CONTACTS AND COMPLIANT TERMINATION PRESS-FIT CONTACTS MATING FACE OF FEMALE CONNECTOR OR REAR FACE OF MALE CONNECTOR

0.234 [5.94] 0.270 [6.86] 0.438 [11.13] 0.090 [2.29] 0.183 [4.65] Typ.

0.210 0.900 [5.33] 0.840 [22.86] [21.34] 0.075 [1.91] 2.375 2.282 [60.33] [57.96]

0.150 [3.81] 0.105 Typ. [2.67] 1.141 1.188 [28.98] [30.18]

SIZE 50 SIZE 60

0.117 [2.97] 0.383 [9.73] 0.438 0.250 [6.35] [11.13] 0.180 [4.57] 0.180 [4.57] 0.180 [4.37] Typ. 0.090 [2.29] Typ. Typ. 0.090 [2.29] 0.090 [2.29]

0.900 0.750 [22.86] 0.900 [19.05] 0.075 [1.91] 0.0375 [22.86] [0.953] 1.969 2.282 [50.01] [57.96] 2.375 [60.33] 0.150 [3.81] 0.150 [3.81] 0.0375 Typ. 0.984 Typ. 1.141 [0.953] [24.99] [28.98] 1.188 0.150 [30.18] [3.81] Typ. SIZE 66 SIZE 75 SIZE 104

HOLE IDENTIFICATION FOR REFERENCE ONLY SUGGEST 0.120 [3.05] Ø HOLES IN PRINTED BOARD FOR CONNECTOR MOUNTING HOLES FOR CONNECTOR VARIANTS 9 THROUGH 50, 66 AND 75. SUGGEST 0.149 [3.78] Ø HOLES IN PRINTED BOARD FOR CONNECTOR MOUNTING HOLES FOR CONNECTOR VARIANTS 60 AND 104.

SUGGEST 0.040 [1.02] Ø HOLES IN PRINTED BOARD FOR GMCT SERIES STRAIGHT SOLDER CONTACTS

SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT TERMINATION PRESS-FIT CONTACTS, SEE PAGE 13.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 8 GMCT SERIES HEAVY-DUTY RECTANGULAR Standard CONNECTORS WITH Density Positronic Industries REMOVABLE CONTACTS Rectangular .connectpositronic.com

“LARGE SURFACE AREA CONTACT MATING SYSTEM” HIGH RELIABILITY “CLOSED ENTRY” DESIGN

PRECISION MACHINED, SOLID COPPER ALLOY

INSULATION GRIP SPRING RETENTION MEMBER PROVIDES UNIFORM RETENTION OF MALE CONTACT WHEN MATED A CLOSED CRIMP BARREL

FEMALE CONTACT A MALE CONTACT INSPECTION HOLE

CONTACT INSULATOR RETENTION CLIP LARGE SURFACE AREA CONTACT MATING SURFACE

SPRING RETENTION MEMBER

SECTION A-A ENLARGED

All contacts of the GMCT series connector family utilize the tion, and have greater amperage capacities than hollow, sheet “Large Surface Area (L.S.A.) Contact Mating System.” The metal style contacts. This is graphically illustrated by the “L.S.A. Contact Mating System” insures the lowest level of con- amperage-temperature rise curves developed for the 34 pole tact resistance during mechanical endurance tests of 1000 cou- GMCT insulator using 16 AWG [1.5 mm2] wire [see diagram pling cycles or more. Contact insertion/withdrawal forces page 10]. The precision machined, removable contact also has remain substantially the same during the life of the connector. a more durable insulator retention system than the hollow, The GMCT series uses only “Closed Entry” design female sheet metal style contact. After ten removal cycles from its contacts. The “Closed Entry” design prevents probe damage to insulator, the precision machined contact will withstand axial the female contacts, and will not allow the female contact to forces in excess of 20 lbs. [89N]. In comparison, the hollow, accept misaligned or bent male contacts. sheet metal style contact is limited to 10 lbs. [44.5N] after ten All GMCT series contacts are precision machined from solid, removal cycles from its insulator retention system. copper alloy barstock. They are durable, smooth in construc-

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 9 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density CONNECTORS WITH Rectangular REMOVABLE CONTACTS Positronic Industries connectpositronic.com

CURRENT-TEMPERATURE DERATING CURVE GMCT SERIES (TESTED PER IEC PUBLICATION 512-3, TEST 5b)

34 POLE CONNECTOR WITH CLOSED CRIMP BARREL CONTACTS (MACHINED COPPER ALLOY) RATED CURRENT (AMPS) RATED

AMBIENT TEMPERATURE (ºC)

CURVE DEVELOPED USING SIZE 16 CONTACT WITH 16 AWG (1.5 mm2) SIZE WIRE

TEMPERATURE RISE CURVE

34 POLE CONNECTOR WITH CLOSED CRIMP BARREL CONTACTS (MACHINED COPPER ALLOY) RATED CURRENT [AMPS] RATED

TEMPERATURE RISE (ºC)

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 10 GMCT SERIES HEAVY-DUTY RECTANGULAR Standard CONNECTORS WITH Density Positronic Industries REMOVABLE CONTACTS Rectangular .connectpositronic.com

CRIMP CONTACTS CLOSED CRIMP BARREL WITH INSULATION GRIP (SUPPORT) PRECISION MACHINED, SOLID COPPER ALLOY FEMALE CONTACT (“CLOSED ENTRY” DESIGN) MALE CONTACT

CRIMP BARREL INSULATION GRIP

B A A B ±0.001 C Ø 0.062 [1.57] 0.062 [1.57] 0.250 0.250 [6.35] [6.35] 0.764 0.764 [19.41] [19.41] POWER AND SIGNAL CONTACTS

PART WIRE SIZE NOMINAL PART WIRE SIZE NOMINAL A B A B C NUMBER AWG/[mm2] RATING NUMBER AWG/[mm2] RATING 14 / 16 0.081 0.105 14 / 16 0.081 0.105 0.062 FC114N2 13 AMP MC114N 13 AMP [2.5/1.5] [2.06] [2.67] [2.5/1.5] [2.06] [2.67] [1.57] 16 / 18 0.067 0.093 16 / 18 0.067 0.093 0.062 FC116N2 13 AMP MC116N 13 AMP [1.5/1.0] [1.70] [2.36] [1.5/1.0] [1.70] [2.36] [1.57] 20 / 22 / 24 0.045 0.065 20 / 22 / 24 0.045 0.065 0.062 FC120N2 13 AMP MC120N 13 AMP [0.5/0.3/0.25] [1.14] [1.65] [0.5/0.3/0.25] [1.14] [1.65] [1.57] 24 / 26 / 28 0.027 0.055 24 / 26 / 28 0.027 0.055 0.062 FC124N2 13 AMP MC124N 13 AMP [0.25/0.12/0.08] [0.69] [1.40] [0.25/0.12/0.08] [0.69] [1.40] [1.57] 26 / 28 / 30 / 32 0.025 0.046 26 / 28 / 30 / 32 0.025 0.046 0.062 FC126N2 13 AMP MC126N 13 AMP [0.12-0.03] [0.64] [1.17] [0.12-0.03] [0.64] [1.17] [1.57] 16 / 18 0.067 0.093 16 / 18 0.067 0.093 0.040 FC216N2 7.5 AMP MC216N 7.5 AMP [1.5/0.8] [1.70] [2.36] [1.5/0.8] [1.70] [2.36] [1.02] 20 / 22 / 24 0.045 0.065 20 / 22 / 24 0.045 0.065 0.040 FC220N2 7.5 AMP MC220N 7.5 AMP [0.5/0.3/0.25] [1.14] [1.65] [0.5/0.3/0.25] [1.14] [1.65] [1.02] 24 / 26 / 28 0.027 0.055 24 / 26 / 28 0.027 0.055 0.040 FC224N2 7.5 AMP MC224N 7.5 AMP [0.25/0.12/0.08] [0.69] [1.40] [0.25/0.12/0.08] [0.69] [1.40] [1.02]

MATERIAL: COPPER ALLOY FINISH: GOLD FLASH OVER NICKEL

CONTACTS ARE NOT SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY FC120N2 For GMCT crimping information, see page 16 and 17. Additional plating options available by adding suffix to part number add -14 for 0.000030 [0.76 microns] gold over nickel. Example: FC220N2-14 add -50 for 0.000050 [1.27 microns] gold over copper. Example: MC120N-50 MC120N

REELS FOR AUTOMATIC CRIMP TOOLS REELED CONTACTS Contacts may be supplied on plastic carriers, packaged on reels of 2,000 contacts for use with bench mounted automatic strip and crimp tool part number 9550-0 for contact sizes 14 AWG [2.5 mm2] through 24 AWG [0.25 mm2] or part number 9550-1 for contact size 26 AWG [0.12 mm2]. The same type carrier is used for both male and female contacts of the same size and type, and requires no change in crimping tool. All male and female crimp style contacts can be ordered in reels by adding the letter “R” after the contact part number, such as MC116NR for a male contact and FC120N2R 2 ENLARGED SECTION for a female contact. Wire sizes 14 AWG [2.5 mm ] to 28 2 OF PLASTIC CONTACT CARRIER AWG [0.08 mm ] can be accommodated by the crimping.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 11 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density CONNECTORS WITH Rectangular REMOVABLE CONTACTS Positronic Industries connectpositronic.com

SOLDER CUP CONTACTS

FEMALE CONTACT MALE CONTACT GMCT SERIES “CLOSED ENTRY” DESIGN

B A A B ±0.001 C Ø 0.062 [1.57] 0.062 [1.57] 0.250 0.250 [6.35] [6.35] 0.764 0.764 [19.41] [19.41]

PART WIRE SIZE NOMINAL PART WIRE SIZE NOMINAL A B A B C NUMBER MAX. RATING NUMBER MAX. RATING 14 AWG 0.081 0.105 14 AWG 0.081 0.105 0.062 FS114N2 13 AMP MS114N 13 AMP [2.5 mm2] [2.06] [2.67] [2.5 mm2] [2.06] [2.67] [1.57] 16 AWG 0.067 0.093 16 AWG 0.067 0.093 0.062 FS116N2 13 AMP MS116N 13 AMP [1.5 mm2] [1.70] [2.36] [1.5 mm2] [1.70] [2.36] [1.57] 20 AWG 0.045 0.065 20 AWG 0.045 0.065 0.062 FS120N2 13 AMP MS120N 13 AMP [0.5 mm2] [1.14] [1.65] [0.5 mm2] [1.14] [1.65] [1.57] 24 AWG 0.027 0.055 24 AWG 0.027 0.055 0.062 FS124N2 13 AMP MS124N 13 AMP [0.25 mm2] [0.69] [1.40] [0.25 mm2] [0.69] [1.40] [1.57] 16 AWG 0.067 0.093 16 AWG 0.067 0.093 0.040 FS216N2 7.5 AMP MS216N 7.5 AMP [1.5 mm2] [1.70] [2.36] [1.5 mm2] [1.70] [2.36] [1.02] 20 AWG 0.045 0.065 20 AWG 0.045 0.065 0.040 FS220N2 7.5 AMP MS220N 7.5 AMP [0.5 mm2] [1.14] [1.65] [0.5 mm2] [1.14] [1.65] [1.02] 24 AWG 0.027 0.055 24 AWG 0.027 0.055 0.040 FS224N2 7.5 AMP MS224N 7.5 AMP [0.25 mm2] [0.69] [1.40] [0.25 mm2] [0.69] [1.40] [1.02]

MATERIAL: COPPER ALLOY CONTACTS ARE NOT SUPPLIED WITH CONNECTORS FINISH: GOLD FLASH OVER NICKEL AND MUST BE ORDERED SEPARATELY

Additional plating options available by adding suffix to part number add -14 for 0.000030 [0.76 microns] gold over nickel. Example: FS220N2-14 add -50 for 0.000050 [1.27 microns] gold over copper. Example: MS120N-50

MILITARY CRIMP CONTACTS QUALIFIED TO SAE AS 39029/34 AND SAE AS 39029/35

FEMALE CONTACT MALE CONTACT “CLOSED ENTRY” DESIGN CRIMP BARREL INSULATOR GRIP

B A A B ±0.001 C Ø 0.062 COLOR CODE COLOR CODE [1.57] 0.062 0.250 0.250 [1.57] [6.35] [6.35] 0.764 0.764 [19.41] [19.41]

PART PART A B COLOR CODE A B C COLOR CODE NUMBER NUMBER 0.045 0.068 0.045 0.068 0.040 M39029/35-274 RED/ VIOLET/ YELLOW M39029/34-271 RED/ VIOLET/ BROWN [1.14] [1.73] [1.14] [1.73] [1.02] 0.045 0.068 0.045 0.068 0.062 M39029/35-275 RED/ VIOLET/ GREEN M39029/34-272 RED/ VIOLET/ RED [1.14] [1.73] [1.14] [1.73] [1.57] 0.067 0.093 0.067 0.093 0.062 M39029/35-276 RED/ VIOLET/ BLUE M39029/34-273 RED/ VIOLET/ ORANGE [1.70] [2.36] [1.70] [2.36] [1.57]

MATERIAL: COPPER ALLOY FINISH: 0.000050 [1.27 MICRONS] GOLD OVER COPPER DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 12 GMCT SERIES HEAVY-DUTY RECTANGULAR Standard CONNECTORS WITH Density Positronic Industries REMOVABLE CONTACTS Rectangular .connectpositronic.com

MATERIAL: COPPER COMPLIANT TERMINATION PRESS-FIT CONTACTS ALLOY PRECISION MACHINED, COPPER ALLOY FINISH: GOLD FLASH OVER NICKEL FEMALE CONTACT “CLOSED ENTRY” DESIGN MALE CONTACT CONTACTS ARE NOT SUPPLIED WITH 1.035 [26.29] 1.032 [26.21] CONNECTORS AND MUST BE ORDERED SEPARATELY.

SEE PAGE 7 FOR PRINTED Ø0.062±0.001 [1.57±0.03] BOARD CONTACT HOLE Part Number: FPF218N2 Part Number: MPF218N POSITIONS.

FEMALE CONNECTOR MALE CONNECTOR

NYLON LONG SPACER NYLON JACKSCREW AVAILABLE SPACER LONG AVAILABLE AVAILABLE JACKSCREW AVAILABLE

*0.218 [5.54] *0.218 [5.54]

BACK PANEL BACK PANEL

CONSULT TECHNICAL SALES FOR PRESS-FIT INSTALLATION TOOL. Additional plating options available by adding suffix to part number add -14 for 0.000030 [0.76 microns] gold over nickel. CONSULT TECHNICAL SALES FOR PART NUMBERS FOR THE LONG JACKSCREW Example: FPF218N2-14 OR NYLON SPACER. add -50 for 0.000050 [1.27 microns] gold over copper. *ADDITIONAL CONTACT EXTENSION LENGTHS AVAILABLE. Example: MPF218N-50 CONSULT TECHNICAL SALES FOR AVAILABILITY OF SOLID PRESS-FIT CONTACTS.

SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT CONNECTORS Traditionally, tin-lead has been a popular plating for PBC holes. However, many PCB hole platings must now be RoHS Compliant. Positronic is pleased to offer PCB HOLE SIZE FOR RoHS PCB plating as shown below.

BI-SPRING COMPLIANT PRESS-FIT CONTACT HOLE

BOARD CONTACT RECOMMENDED RECOMMENDED FINISHED TYPE SIZE / TYPE DRILL HOLE SIZE PLATING HOLE SIZES

TIN-LEAD 16 ø0.069±0.001 0.0006 [15µ] minimum solder ø0.0630+0.0035-0.0024 SOLDER PCB BI-SPRING [ø1.750±0.025] over 0.0010 [25µ] min. copper [ø1.600+0.090-0.060]

RoHS PCB PLATING OPTIONS

COPPER 16 ø0.069±0.001 0.0010 [25µ] min. copper ø0.0630+0.0035-0.0024 PCB BI-SPRING [ø1.750±0.025] [ø1.600+0.090-0.060]

0.000033±0.000006 PRESS-FIT IMMERSION 16 ø0.069±0.001 ø0.0630+0.0035-0.0024 [ø1.750±0.025] [0.85±0.15µ] immersion tin [ø1.600+0.090-0.060] CONTACT HOLE TIN PCB BI-SPRING over 0.0010 [25µ] min. copper 0.000013±0.000007 IMMERSION 16 ø0.069 ±0.001 [0.34±0.17µ] immersion silver ø0.0630+0.0035-0.0024 SILVER PCB BI-SPRING [ø1.750±0.025] [ø1.600+0.090-0.060] over 0.0010 [25µ] min. copper Note: For PCB plating compositions not shown, 0.000002 [0.05µ] min. consult Technical Sales. ELECTROLESS immersion gold over NICKEL / 16 ø0.069±0.001 0.000177±0.000059 ø0.0630+0.0035-0.0024 IMMERSION BI-SPRING [ø1.750±0.025] [4.5±1.5µ] electroless nickel [ø1.600+0.090-0.060] GOLD PCB per IPC-4552 over 0.0010 [25µ] min. copper

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 13 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density CONNECTORS WITH Rectangular REMOVABLE CONTACTS Positronic Industries connectpositronic.com

STRAIGHT SOLDER CONTACTS PRECISION MACHINED, SOLID COPPER ALLOY GMCT SERIES FEMALE CONTACT “CLOSED ENTRY” DESIGN MALE CONTACT A A MATERIAL: COPPER ALLOY FINISH: GOLD FLASH OVER NICKEL

±0.001 0.026 Ø 0.026 [0.66] Ø [0.66] 0.062[1.57] Ø

PART CONSULT TECHNICAL SALES FOR A B PART NUMBER CONTACTS OF DIFFERENT A B LENGTHS AND TAIL DIAMETERS NUMBER 0.950 0.125 FDS125N2 0.950 0.125 [24.13] [3.18] UNLESS SPECIFIED OTHERWISE, MDS125N [24.13] [3.18] 0.981 0.156 STRAIGHT SOLDER CONTACTS ARE FDS156N2 0.981 0.156 [24.92] [3.96] NOT SUPPLIED WITH CONNECTORS MDS156N AND MUST BE ORDERED SEPARATELY [24.92] [3.96] 1.012 0.187 FDS187N2 1.012 0.187 [25.70] [4.75] MDS187N CONTACTS MAY BE INSTALLED IN [25.70] [4.75] CONNECTOR TO CUSTOMER ORDER FEMALE CONNECTOR MALE CONNECTOR LONG JACKSCREW AVAILABLE NYLON SPACER AVAILABLE NYLON SPACER LONG AVAILABLE JACKSCREW AVAILABLE B B

BACK PANEL BACK PANEL

Additional plating options available by adding suffix to part number add -14 for 0.000030 [0.76 microns] gold over nickel. Example: FDS156N2-14 CONSULT TECHNICAL SALES FOR PART NUMBERS FOR THE add -50 for 0.000050 [1.27 microns] gold over copper. Example: MDS187N-50 LONG JACKSCREW OR NYLON SPACER

WRAP POST CONTACTS PRECISION MACHINED, SOLID COPPER ALLOY FEMALE CONTACT “CLOSED ENTRY” DESIGN MALE CONTACT ±0.001 C SQ C SQ CONTACTS ARE NOT 0.062 [1.57] Ø SUPPLIED WITH CONNECTOR AND MUST BE ORDERED SEPARATELY B B A A

PART PART A B C D A B C D NUMBER MATERIAL: COPPER ALLOY NUMBER 1.335 0.695 0.025 0.500 FINISH: GOLD FLASH OVER 1.335 0.695 0.025 0.500 FW814N2 MW814N [33.91] [17.65] [0.64] [12.70] NICKEL [33.91] [17.65] [0.64] [12.70] 1.335 0.695 0.045 0.500 1.335 0.695 0.045 0.500 FW845N2 MW845N [33.91] [17.65] [1.14] [12.70] [33.91] [17.65] [1.14] [12.70]

ORDER POSITIONER 9167-1 WITH THE 0.025 SQ. CONTACT AND 9167-2 WITH THE 0.045 SQ. CONTACT CONSULT TECHNICAL SALES FOR CONTACTS OF DIFFERENT TAIL LENGTHS CONSULT TECHNICAL SALES FOR NYLON +0.025 [0.64] D POSITIONER INSTALLATION TOOL -0.015 [0.38] NYLON POSITIONER

Additional plating options available by adding suffix to part number add -14 for 0.000030 [0.76 microns] gold over nickel. Example: FW814N2-14 DIMENSIONS ARE IN INCHES [MILLIMETERS]. add -50 for 0.000050 [1.27 microns] gold over copper. Example: MW845N-50 ALL DIMENSIONS ARE SUBJECT TO CHANGE. 14 GMCT SERIES HEAVY-DUTY RECTANGULAR Standard CONNECTORS WITH Density Positronic Industries REMOVABLE CONTACTS Rectangular .connectpositronic.com

CRIMP SHIELDED CONTACTS

MALE CONTACT FEMALE CONTACT

A A

0.078 B Ø B Ø [1.98] Ø

CONTACT PART CABLE A B Ø DESIGNATION NUMBER SIZE 0.993 0.045 RG 178 B/U MALE MCS126N [25.22] [1.14] RG 196 A/U FCS126N2 0.967 0.045 RG 178 B/U FEMALE FCS126N2 [24.56] [1.14] RG 196 A/U 1.048 0.070 RG 179 B/U MALE MCS226N [26.62] [1.78] RG 316 /U 1.022 0.070 RG 179 B/U FEMALE FCS226N2 MCS126N [25.96] [1.78] RG 316 /U

TECHNICAL CHARACTERISTICS

MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS: Insulating Material: (Dielectric) PCTFE. Contact/Wire Combinations Inner Contacts: Phosphor bronze, 0.000030 inch [0.75 MICRO-COAXIAL 126N 226N microns] gold over nickel. CONTACTS Outer Contacts: Brass and beryllium copper, gold flash RG178 RG196 RG179 RG316 over nickel. Other finishes available Characteristic Impedance (ohms) 50 50 75 50 upon request. Frequency Range 0-500 MHz VSWR MECHANICAL CHARACTERISTICS:* 0 to 200 MHz 1.25 Contact Retention 200 to 500 MHz 1.70 2.25 In Insulator: 20 lbs. [89N]. Insertion Loss @ 500 MHz 0.2 dB 1.0 dB Removable Contacts: Rear insertion, front removable. Dielectric Strength Insertion Force Per Contact: 8 oz. [2.2N] per contact maximum. At Sea Level: 600 V rms. Durability: 100 cycles minimum. Initial Contact Resistance: 0.012 ohms maximum. Vibration: 20g from 10 HZ to 500 HZ. Insulator Resistance: 5 G ohms. Shock: 30g - 11 ms. CLIMATIC CHARACTERISTICS: Temperature Range: -55°C to +125°C.

SHIELDED CABLE STRIP LENGTH 0.190 [4.83]

0.160 [4.06]

0.175 [4.45] Insulation Braid Dielectric Center conductor 9506-0 CRIMP TOOL

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 15 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density CONNECTORS WITH Rectangular REMOVABLE CONTACTS Positronic Industries connectpositronic.com

CRIMPING INFORMATION FOR GMCT SERIES CRIMP CONTACTS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS GMCT SERIES

Step 1: Strip wire to indicated length. Take Care Not To: - Damage or remove strands. - Untwist or overtwist strands. Insulation - Leave insulation particles on strands. - Damage insulation.

0.230±0.020 [5.84±0.51]

Stranded wire

Correctly Stripped Wire

Strands damaged or removed by stripping tool. Strands overtwisted.

Insulation cut incorrectly. Particles of insulation on the stripped part of the wire.

Strands untwisted. Wire insulation damaged.

Examples of Stripping Faults

Step 2: Crimp wire to contact.

For Hand Crimp Tool: - Place contact into crimping tool. - Insert wire into contact. - Center contact by slowly closing the crimping tool until the crimp indenters make contact with the crimp barrel. - Complete the cycle of the crimping tool in one smooth motion. - Remove the crimped contact.

For Automatic Crimp Tool: - Insert the wire into the contact, positioned in the crimp tool by the plastic carrier. - Depress the activating device of the crimping tool to start the crimping cycle. - Remove the crimped contact.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 16 GMCT SERIES HEAVY-DUTY RECTANGULAR Standard CONNECTORS WITH Density Positronic Industries REMOVABLE CONTACTS Rectangular .connectpositronic.com

CRIMPING INFORMATION FOR GMCT SERIES CRIMP CONTACTS

Step 3: Inspect the crimp. For All Tools: - Strands to be visible through the inspection hole. - Strands not to be visible beyond the insulation support. Crimp to meet recommended - Crimped contact to meet recommended conductor tensile tensile strength. force shown in chart. - Check for peeled gold and bent contacts.

Wire Insulation, Typical Correctly Crimped Contact Cross Section of Correctly Crimped Contact

Stripped wires compressed 8 Crimp for improved conduction. Indents

Strands not visible Strands visible beyond through inspection hole. insulation support.

Crimp indents too close to inspection hole.

Stripped part of Stripped part of Crimp indents the wire too long. the wire too short. incorrectly located.

Examples of Crimping Faults Positronic Recommended Conductor Tensile Strength WIRE SIZE AXIAL LOAD POSITRONIC RECOMMENDED TOOLS AWG/[mm2] POUNDS/[N] 14 70 CONTACT SIZE TOOL TYPE TOOL NUMBERS [2.5] [311] AWG [mm2] 16 50 [1.5] [222] 14-24 [2.5-0.25] 9550-0-0-0 AUTOMATIC CRIMP TOOL: 18 28 26-28 [0.12-0.08] 9550-1-0-0 [1.0] [125] 14-24 [2.5-0.25] 9501-0-0-0 WITH 9502-1-0-0 POSITIONER 20 20 HAND CRIMP TOOL: [0.5] [89] 26-28 [0.12-0.08] 9507-0-0-0 WITH 9502-18-0-0 POSITIONER 22 12 [0.3] [53] INSERTION TOOL: N/A 9099-0-0-0 24 8 [0.25] [36] 26 5 EXTRACTION TOOL: N/A 9081-0-0-0 [0.12] [22] 28 3 [0.08] [13] Conductor tensile strength values are derived using silver-tin plated copper wires. Values may change depending upon what type of wire is used.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 17 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density CONNECTORS WITH Rectangular REMOVABLE CONTACTS Positronic Industries connectpositronic.com

CYCLE-CONTROLLED STEP ADJUSTABLE AUTOMATIC CRIMP TOOL, HAND CRIMP TOOL PNEUMATICALLY ACTUATED GMCT SERIES **M22520/1-01 **Part No. 9501-0-0-0 Part No. 9550-0-0-0

Features of this positive ratchet action tool include This fast cycling automatic crimp tool produces an 8 indent accommodations for wire sizes 14 AWG [2.5 mm2] crimp on wire sizes 14 AWG [2.5 mm2] through 28 AWG through 28 AWG [0.08 mm2] and eight (8) impression [0.08 mm2]. crimp on wires and contacts of various compositions. *To order, specify part number 9550-0-0-0. Foot control valve Required for use with this basic tool is the turret head part is supplied as a standard accessory. number 9502-1-0-0.

CONTACT CARRIERS FOR AUTOMATIC CRIMP TOOL

Molded thermoplastic carriers in a continuous belt feed contacts to the crimp station of the automatic crimp tool. They also locate the contacts in respect to the tool’s indenters. The carriers are color coded red, blue, yellow, green, orange or natural for contact identification for both MS and proprietary applications. *Specify part number 9550-1-0-0 for FC126N2 and MC126N contacts only for automatic feed crimp tool. **Specify part number 9507-0-0-0 crimp tool and 9502-18-0-0 positioner for cycle controlled step adjustable hand crimp tool for FC126N2 and MC126N contacts only.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 18 GMCT SERIES HEAVY-DUTY RECTANGULAR Standard CONNECTORS WITH Density Positronic Industries REMOVABLE CONTACTS Rectangular .connectpositronic.com

CONTACT INSERTION TOOL CONTACT EXTRACTION TOOL Part No. 9099-0-0-0 Part No. 9081-0-0-0

An easy-to-use contact insertion tool for 14 AWG [2.5 mm2] The spring loaded contact extraction tool simplifies the extrac- and smaller wires. See photographic demonstration shown tion of removable contacts from the connector insulators. below for recommended insertion procedure. Simply insert the hollow tool tip over the male or female contact from the front face of the insulator, rotate the tool slightly while increasing the pushing force against the butt of the extraction tool. The contact will be released from the insulator retention system and “pop out” of the rear face of the insulator. See photo below for recommended removal procedure.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 19 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density CONNECTORS WITH Rectangular REMOVABLE CONTACTS Positronic Industries connectpositronic.com

REMOVABLE CONTACT ORDERING ASSISTANCE CHART

GMCT SERIES CRIMP AND SOLDER CUP CONTACT TERMINATIONS GMCT SERIES

TERMINATION CONTACT CONTACT MALE FEMALE WIRE SIZE TYPE FUNCTION SIZE PART NUMBER PART NUMBER

14 AWG [2.5 mm2] - 16 AWG [1.5 mm2] MC114N FC114N2 16 POWER 16 AWG [1.5 mm2] - 18 AWG [1.0 mm2] MC116N FC116N2 20 16 AWG [1.5 mm2] - 18 AWG [1.0 mm2] MC216N FC216N2 20 AWG [0.5 mm2] - 24 AWG [0.25 mm2] MC120N FC120N2 16 24 AWG [0.25 mm2] - 28 AWG [0.08 mm2] MC124N FC124N2 SIGNAL 26 AWG [0.12 mm2] - 28 AWG [0.08 mm2] MC126N FC126N2 CRIMP 20 AWG [0.5 mm2] - 24 AWG [0.25 mm2] MC220N FC220N2 20 24 AWG [0.25 mm2] - 28 AWG [0.08 mm2] MC224N FC224N2 16 AWG [1.5 mm2] - 20 AWG [0.5 mm2] M39029/34-273 M39029/35-276 16 MILITARY 20 AWG [0.5 mm2] - 24 AWG [0.25 mm2] M39029/34-272 M39029/35-275 20 20 AWG [0.5 mm2] - 24 AWG [0.25 mm2] M39029/34-271 M39029/35-274 RG 178 B/U, RG 196 A/U MCS126N FCS126N2 COAX -- RG 179 A/U, RG 316 /U MCS226N FCS226N2 14 AWG [2.5 mm2] max. MS114N FS114N2 16 POWER 16 AWG [1.5 mm2] max. MS116N FS116N2 20 16 AWG [1.5 mm2] max. MS216N FS216N2 SOLDER CUP 20 AWG [0.5 mm2] max. MS120N FS120N2 16 24 AWG [0.25 mm2] max. MS124N FS124N2 SIGNAL 20 AWG [0.5 mm2] max. MS220N FS220N2 20 24 AWG [0.25 mm2] max. MS224N FS224N2

FOR ORDERING CRIMP CONTACTS ON REELS, ADD R TO PART NUMBER. EXAMPLES: MC114NR OR FC114N2R.

GMCT SERIES PRINTED BOARD MOUNT CONTACT TERMINATIONS

USABLE TERMINATION TERMINATION MALE FEMALE CONTACT SIZE TERMINATION TYPE DIMENSION PART NUMBER PART NUMBER LENGTH

0.125 0.026 Ø MDS125N FDS125N2 [3.18] [0.66]

0.156 0.026 Ø STRAIGHT 16 MDS156N FDS156N2 [3.96] [0.66]

0.187 0.026 Ø MDS187N FDS187N2 [4.75] [0.66]

0.695 0.025 SQUARE MW814N FW814N2 [17.65] [0.64] WRAP POST 16 0.695 0.045 SQUARE MW845N FW845N2 [17.65] [1.14]

COMPLIANT 0.218 16 MPF218N FPF218N2 PRESS FIT [5.54]

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 20 GMCT SERIES HEAVY-DUTY RECTANGULAR Standard CONNECTORS WITH Density Positronic Industries REMOVABLE CONTACTS Rectangular .connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9

STEP 1 2 3 4 5 6 7 8 9 10 11

EXAMPLE GMCT 34 F 0 0 R A Z 0 /AA

STEP 11 - SPECIAL OPTIONS

STEP 1 - BASIC SERIES CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS GMCT Series

I N I C N D O U R S STEP 10 - ENVIRONMENTAL T T STEP 2 - CONNECTOR I R COMPLIANCE S I E

O VARIANTS S OPTIONS P

•

• 9, 14, 18, 20, 26, 34, 41, 42, p RoHSRoHS e r C /AA - Compliant per EU Directive E Compliant E 50, 60, 66, 75, 104 U / 5 D 9 2002/95/EC (RoHS) ire 2/ ctive 200 STEP 3 - CONNECTOR GENDER NOTE: If compliance to environmental legislation is not required, this step will not be M - Male Insulator used. Example: GMCT34F00RAZ0 F - Female Insulator *STEP 9 - ADDITIONAL FEATURES STEP 4 - CONTACT TERMINATION TYPE B - For black anodized aluminum parts. All Female contacts “closed entry” design. C - Set screw option, offered on the E, EL and E1. 0 - Contacts to be ordered separately, R - For yellow chromate coating on aluminum parts. see Contact ordering charts. V - Lock tab, offered on 9, 14, 18, 20, 26, 34, 41 and 42 variants. *STEP 5 - POLARIZING GUIDES AND VL - Lock lever, offered on 9, 14, 18, 20, 26, 34, 41 and 42 variants. JACKSCREW SYSTEM FB - Floating bushings for mounting plate. G - Polarizing grounding guides. 0 - If no additional options are required. N - Polarizing guides. NSS - Stainless steel polarizing guides. *STEP 8 - CABLE ADAPTERS (HOODS) T - Fixed jackscrews. E - Short turnable jackscrews, offered with set screw J - Top opening hood (formed), not offered on 60, 66 and 104 option. variants. EL - Long turnable jackscrews, offered with set screw L - Side opening hood (formed), not offered on 60, 66 and option. 104 variants. E1 - Turnable jackscrews used on 9, 14, 18, 20, 26 and 41 Q - Top opening hood (drawn), offered on 60, 66 and 104 vari- variant hoods, offered with set screw option. ants. 0 - If no polarizing guides or jackscrews are required. Also, S - Side opening hood (drawn), offered on 60, 66 and 104 use “0” if ordering hoods equipped with jackscrews, for variants. variants 34, 42, 50, 60, 66, 75 and 104, see STEP 8. Y - Top opening hood (formed), equipped with stainless steel jackscrew system, offered on 34, 42, 50 and 75 variants. I - Side opening hood (formed), equipped with stainless steel *STEP 6 - SHELLS AND MOUNTING PLATES jackscrew system, offered on 34, 42, 50 and 75 variants. Z - Top opening hood (drawn), equipped with stainless steel P - Male shell, not available on 41 variant. jackscrew system, offered on 34, 50, 60, 66, 75 and 104 R - Female shell, not available on 41 variant. variants. H - Mounting plate, not available on 41 variant. V - Side opening hood (drawn), equipped with stainless steel W - Male shell with mounting plate. jackscrew system, offered on 34, 50, 60, 66, 75 and 104 U - Female shell with mounting plate. variants. 0 - If no shells or mounting plates are required. 0 - If no hoods are required.

*STEP 7 - POLARIZATION POSITIONS OF SHELLS Select letter to designate position of male pin and female *NOTE: FOR DETAILS OF ITEMS LISTED IN slot for polarization system. STEPS 5 THROUGH 9, SEE HEAVY-DUTY RECTANGULAR CONNECTOR ACCES- A, B, C, D, E, F, G SORIES SECTION ON PAGES 51-66. 0 – If no polarization is required or if no shells are required.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 21 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density PRINTED BOARD CONNECTORS Rectangular WITH STRAIGHT SOLDER CONTACTS Positronic Industries connectpositronic.com

Size 16 Contacts Conforms to MIL-DTL-28748 IEC Publication 807-1

U.L. Recognized, File #E49351 Telecommunication U.L. File #E140980 GAP SERIES GAP Series connectors are heavy-duty, multi-pole, low pro- sories is available for this series. For details, see the Heavy- file, high reliability connectors. Contacts are male only with Duty Rectangular Connector Accessories section. 0.062 inch [1.57mm] diameters, rated to 7.5 amperes per con- Due to its printed board mount termination style, and its tact. Termination style is straight solder printed board mount. 0.062 inch [1.57mm] diameter contacts, the GAP Series is GAP Series connectors are intermateable with Positronic ideal for heavy-duty applications found in avionics, medical GMCT Series connectors. equipment, telecommunications, instrumentation and process A wide array of mounting, locking and polarizing acces- control applications.

GAP SERIES TECHNICAL CHARACTERISTICS

MILITARY SPECIFICATIONS: MECHANICAL CHARACTERISTICS: Conforms to MIL-DTL-28748. Fixed Contacts: Male – Size 16: 0.062 inch [1.57 mm] diameter. INTERNATIONAL STANDARDS: IEC 807-1. Contact Retention in Insulator: 10 lbs. [44.5N] minimum. U.L. Recognized. Contact Termination: Straight printed board mounted. Locking Systems: Friction, vibration locks and jackscrews. MATERIALS AND FINISHES: Polarization: Guide pins and guide sockets, and Insulator: Glass filled DAP per ASTM-D-5948 type jackscrew system. SDG-F. Grey color is standard, black available. Mechanical Operations: 1000 operations per IEC 512-5. Fixed Contacts: Copper alloy with gold flash over nickel. Jackscrews: Standard threads, 6-32 UNC. Metric Other finishes available upon request. threads, M3X0.5 available. Jackscrew System: Passivated stainless steel. ELECTRICAL CHARACTERISTICS: Polarizing Guides: Copper alloy with nickel plate or passivated stainless steel. Contact Current Rating (maximum): 7.5 amperes limited at contact termina- Vibration Locks: Copper alloy with zinc plate and chro- tion diameter. mate seal. Initial Contact Resistance: 0.003 ohms. Flash over Voltage: 2500 V.AC [rms]. Test Voltage: 1200 V.AC [rms]. Insulation Resistance (minimum): 5 G ohms. I N I C N D O U R S Clearance and Creepage T T I R S I Distance (minimum): 0.047 inch [1.19 mm]. E

O S

P For RoHS options

• Working Temperature: -55°C to 125°C. • p RoHSRoHS see page 25. e r C E Compliant E Working Voltage: 250 V.AC [rms]. U / 5 D 9 ire 2/ ctive 200

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 22 HEAVY-DUTY RECTANGULAR Standard PRINTED BOARD CONNECTORS Density Positronic Industries WITH STRAIGHT SOLDER CONTACTS Rectangular .connectpositronic.com

STRAIGHT SOLDER CONTACTS MALE ONLY

CONTACT MATERIAL: COPPER ALLOY CONTACT FINISH: GOLD FLASH OVER NICKEL

GAP SERIES CONTACT L NYLON WASHER CODE

0.093 DS3 0.034 [0.86] Ø [2.36] 0.062 [1.57] Ø 0.125 DS4 [3.18] 0.156 DS5 0.334 [8.48] MAX. L [3.96] 0.187 DS6 [4.75]

Typical Part Number: GAP34MDS6T0000

SEE GMCT SERIES PRINTED BOARD HOLE SPECIFY CONTACT CODE IN STEP 4 OF PATTERN PAGE FOR CONNECTOR VARIANT ORDERING INFORMATION FOR DESIRED CONTACT HOLE POSITIONS LENGTH OF CONTACT TERMINATION

GAP SERIES, LOW PROFILE, GMCT SERIES, HIGH PROFILE, PRINTED BOARD MOUNT PRINTED BOARD MOUNT CONNECTOR CONNECTOR

0.062 [1.57] Ø 0.334 [8.48] MAX. ON A MALE CONNECTOR, 0.062 [1.57] Ø THE FEMALE GUIDE OR 0.334 [8.48] MAX. JACKSCREW IS LOCATED 6-32 UNC AT CONTACT POSITION A 6-32 UNC OR NO. 1 0.511 0.402 [12.98] [10.21]

0.034 [0.86] Ø 0.026 [0.66] Ø

GAP34MDS4T0000 GMCT34M0T0000 WITH MDS125N CONTACTS INSTALLED

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 23 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density PRINTED BOARD CONNECTORS Rectangular WITH STRAIGHT SOLDER CONTACTS Positronic Industries connectpositronic.com

CONTACT HOLE POSITION DIMENSIONS AND PRINTED BOARD HOLE PATTERN MATING FACE OF MALE CONNECTOR

0.172 [4.37] 0.260 [6.60] 0.195 [4.95]

0.086 [2.18] 0.130 [3.30] 0.065 [1.65]

0.075 [1.91] 0.075 [1.91] 0.075 [1.91] 0.300 0.300 0.300 [7.62] 1.000 [7.62] 0.936 [7.62] 1.000 [25.40] [23.77] [25.40] 0.500 0.468 0.500 0.150 [3.81] 0.150 [3.81] 0.150 [3.81] [12.70] [11.89] [12.70] TYP. TYP. TYP.

SIZE 9 SIZE 14 SIZE 18 GAP SERIES

0.172 [4.37]

0.086 [2.18] 0.260 [6.60] 0.195 [4.95] 0.130 [3.30] 0.065 [1.65]

0.075 [1.91] 0.750 0.450 0.075 [1.91] [19.05] 0.075 [1.91] 0.450 [11.43] 1.250 [11.43] 1.936 [31.75] 1.312 [49.17] [33.32] 0.150 [3.81] 0.625 0.150 [3.81] 0.150 [3.81] 0.656 TYP. [15.88] TYP. 0.968 TYP. [16.66] [24.59]

SIZE 26 SIZE 20 SIZE 21 0.234 [5.94]

0.260 [6.60] 0.270 [6.86]

0.090 [2.29] 0.234 [5.94] 0.130 [3.30]

0.270 [6.86]

0.090 [2.29]

0.975 0.900 [24.77] [22.86] 0.075 [1.91] 0.075 [1.91] 0.600 0.075 [1.91] 2.312 2.282 [15.24] [58.72] [57.96] 1.687 [42.85] 0.150 [3.81] 0.150 [3.81] TYP. TYP. 0.150 [3.81] 1.156 1.141 TYP. 0.844 [29.36] [28.98] [21.44]

SIZE 34 SIZE 41 SIZE 50

HOLE IDENTIFICATION FOR REFERENCE ONLY

SUGGEST 0.120 [3.05] Ø HOLES IN PRINTED BOARD FOR CONNECTOR MOUNTING HOLES DIMENSIONS ARE IN INCHES [MILLIMETERS]. SUGGEST 0.052 [1.32] Ø HOLES IN PRINTED BOARD ALL DIMENSIONS ARE SUBJECT TO CHANGE. 24 FOR GAP SERIES CONNECTOR CONTACT TERMINATIONS HEAVY-DUTY RECTANGULAR Standard PRINTED BOARD CONNECTORS Density Positronic Industries WITH STRAIGHT SOLDER CONTACTS Rectangular .connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9

STEP 1 2 3 4 5 6 7 8 9 10 11

EXAMPLE GAP 26 M DS4 T 0 0 0 0 /AA -14 GAP SERIES STEP 1 - BASIC SERIES STEP 11 - SPECIAL OPTIONS GAP Series -14 – Contacts plated 0.000030 (Male Connector Only). [0.76µ] gold over nickel. -50 – Contacts plated 0.000050 STEP 2 - CONNECTOR [1.27µ] gold over copper. VARIANTS CONTACT TECHNICAL SALES 9, 14, 18, 20, 21, 26, 34, 41, 50 FOR SPECIAL OPTIONS

STEP 3 - CONNECTOR GENDER STEP 10 - ENVIRONMENTAL M - Male insulator only I N I C N D O U COMPLIANCE R S T T I R OPTIONS S I E

O S

*STEP 5 - POLARIZING GUIDES AND JACKSCREW SYSTEM *STEP 9 - ADDITIONAL FEATURES G - Polarizing grounding guides. B - For black anodized aluminum parts. N - Polarizing guides. R - For yellow chromate coating on aluminum NSS - Stainless steel polarizing guides. parts. T - Fixed jackscrews. V - Lock tab, offered on 9, 14, 18, 20, 21, 26, 34 0 - If no polarizing guides or jackscrews are required. and 41 variants. 0 - If no additional options are required.

*STEP 6 - SHELLS *STEP 8 - CABLE ADAPTERS (HOODS) P - Male shell, not available on 41 variant. R - Female shell, not available on 41 variant. 0 - Not offered for GAP series. 0 - If no shells or mounting plates are required.

*STEP 7 - POLARIZATION POSITIONS OF SHELLS Select letter to designate position of male pin or female slot for polarization system.

A, B, C, D, E, F, G 0 – If no polarization is required or if no shells are required.

*NOTE: FOR DETAILS OF ITEMS LISTED IN STEPS 5 THROUGH 9, SEE HEAVY-DUTY RECTANGULAR CONNECTOR ACCESSORIES SECTION ON PAGES 51-66.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 25 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density RIGHT ANGLE Rectangular PRINTED BOARD CONNECTORS Positronic Industries connectpositronic.com

Size 16 Contacts Conforms to MIL-DTL-28748 IEC Publication 807-1

U.L. Recognized, File #E49351 Telecommunication U.L. File #E140980

GAPL Series connectors are heavy-duty, multi-pole, high the Heavy-Duty Rectangular Connector Accessories section. reliability connectors conforming to MIL-DTL-28748 specifica- GAPL Series connectors are ideal for high reliability, heavy- tions. Termination style is right angle printed board mount. duty applications which require a printed board mounted con- GAPL Series connectors are intermateable with Positronic nector. They are widely utilized in navigational systems, GMCT Series connectors. robotics, mainframe and peripheral computers, medical GAPL Series connectors are offered with a variety of equipment, telecommunications, instrumentation and process mounting, locking and polarizing accessories. For details, see control applications.

GAPL SERIES TECHNICAL CHARACTERISTICS

MILITARY SPECIFICATIONS: MECHANICAL CHARACTERISTICS: Conforms to MIL-DTL-28748. Fixed Contacts: Male – Size 16: 0.062 inch [1.57 mm]

diameter. GAPL SERIES INTERNATIONAL STANDARDS: Female – “Closed entry” design for high- IEC 807-1. est reliability. U.L. Recognized. Contact Retention in Insulator: 10 lbs. [44.5N] minimum. MATERIALS AND FINISHES: Contact Termination: Right angle printed board mounted. Insulator: Glass filled DAP per ASTM-D-5948 type Locking Systems: Friction, vibration locks and jackscrews. SDG-F. Grey color is standard, black Polarization: Guide pins and guide sockets, and available. jackscrew system. Fixed Contacts: Copper alloy with gold over nickel. Other fin- Mechanical Operations: 1000 operations per IEC 512-5. ishes avaiable upon request. Jackscrew System: Passivated stainless steel. Jackscrews: Standard threads, 6-32 UNC. Metric threads, M3X0.5 available. Polarizing Guides: Copper alloy with nickel plate or passivated stainless steel. ELECTRICAL CHARACTERISTICS: Vibration Locks: Copper alloy with zinc plate and chro- Contact Current Rating mate seal. (maximum): 7.5 amperes limited at contact termination diameter. Initial Contact Resistance: 0.003 ohms. Flash over Voltage: 2500 V.AC [rms]. C I N I N D Test Voltage: 1200 V.AC [rms]. O U R S T T I R Insulation Resistance S I E

O S (minimum): 5 G ohms. P For RoHS options

•

• p RoHSRoHS e see page 31. Clearance and Creepage r C E Compliant E U / 5 Distance (minimum): 0.047 inch [1.19 mm]. Di 9 rec 2/ tive 200 Working Temperature: -55°C to 125°C. Working Voltage: 250 V.AC [rms].

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 26 HEAVY-DUTY RECTANGULAR Standard RIGHT ANGLE Density Positronic Industries PRINTED BOARD CONNECTORS Rectangular .connectpositronic.com

RIGHT ANGLE PRINTED BOARD MOUNT CONNECTORS MALE CONNECTOR

SIZE A B C ADD 0.030 [0.76] TO “B” DIMENSION WHEN 0.290 0.212 0.156 ON MALE CONNECTOR THE FEMALE GUIDE 9 MOUNTING BRACKET OR FEMALE JACKSCREW IS LOCATED AT [7.37] [5.38] [3.96] (LB) AND VIBRATION 0.290 0.212 0.156 LOCK TAB (V) ARE USED CONTACT POSITION A 14 [7.37] [5.38] [3.96] IN COMBINATION ON 0.290 0.212 0.156 CONNECTOR 18 [7.37] [5.38] [3.96] 0.062 [1.57] Ø 0.290 0.212 0.156 (V) TAB NOT AVAILABLE 20 [7.37] [5.38] [3.96] ON SIZE 50 0.290 0.212 0.156 0.360 [9.14] 26 0.324 [8.23] [7.37] [5.38] [3.96] NOMINAL 0.417 0.303 0.220 34 A [10.59] [7.70] [5.59] 0.290 0.212 0.156 41 C [7.37] [5.38] [3.96] 0.417 0.303 0.220 50 MOUNTING HOLE HAS [10.59] [7.70] [5.59] 3-48 THREADS [4-40 THREADS SCREW ON SIZE 34 & 50] SUPPLIED CONTACTS NOW SHOWN BY CUSTOMER FOR CLARITY

GAPL SERIES 0.034 [0.86] Ø 0.100 [2.54] NOMINAL B

STANDARD POSITION OF INSULATOR REQUIRES CONTACT FOR FACE DIMENSIONS OF INSULATOR VARIANT DESIRED, “A”TO BE ADJACENT TO THE PRINTED BOARD SEE GM SERIES INSULATOR DIMENSION PAGE

RIGHT ANGLE PRINTED BOARD MOUNT CONNECTORS FEMALE CONNECTOR

SIZE A B C D

0.290 0.212 0.156 0.856 9 ON FEMALE CONNECTOR, THE MALE GUIDE [7.37] [5.38] [3.96] [21.74] 0.290 0.212 0.156 0.877 OR JACKSCREW IS LOCATED AT CONTACT 14 POSITION A [7.37] [5.38] [3.96] [22.28] 0.290 0.212 0.156 0.877 18 [7.37] [5.38] [3.96] [22.28] ADD 0.030 [0.76] TO “B” 0.290 0.212 0.156 0.856 20 DIMENSION WHEN [7.37] [5.38] [3.96] [21.74] MOUNTING BRACKET 0.290 0.212 0.156 0.877 26 (LB) AND VIBRATION D [7.37] [5.38] [3.96] [22.28] A LOCK TAB (V) ARE USED 0.417 0.303 0.220 0.856 34 IN COMBINATION ON [10.59] [7.70] [5.59] [21.74] CONNECTOR 0.290 0.212 0.156 0.877 C 41 [7.37] [5.38] [3.96] [22.28] (V) TAB NOT AVAILABLE MOUNTING HOLE 0.417 0.303 0.220 0.856 ON SIZE 50 50 HAS 3-48 THREADS [10.59] [7.70] [5.59] [21.74] [4-40 THREADS ON SIZE 34 & 50] SCREW SUPPLIED CONTACTS NOW SHOWN BY CUSTOMER FOR CLARITY

0.034 [0.86] Ø 0.100 [2.54] NOMINAL B

STANDARD POSITION OF INSULATOR REQUIRES CONTACT FOR FACE DIMENSIONS OF INSULATOR VARIANT DESIRED, “A”TO BE ADJACENT TO THE PRINTED BOARD SEE GMCT SERIES INSULATOR DIMENSION PAGE

CONTACT MATERIAL: COPPER ALLOY CONTACT FINISH: GOLD FLASH OVER NICKEL DIMENSIONS ARE IN INCHES [MILLIMETERS]. 27 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density RIGHT ANGLE Rectangular PRINTED BOARD CONNECTORS Positronic Industries connectpositronic.com

MALE RIGHT ANGLE PRINTED BOARD HOLE PATTERN

0.275 [6.99] 0.212 0.212 0.212 0.500 [5.38] [5.38] [5.38] 0.125 [12.70] 0.468 [3.18] [11.89] 0.075 0.500 [1.91] [12.70] Typ. 0.150 [3.81] Typ.

0.125 [3.18]

0.425 0.303 [10.80] [7.70] 0.212 0.212 [5.38] [5.38] 0.275 0.625 [6.99] [15.88] 0.655 0.843 [16.64] [21.41] GAPL SERIES

CONNECTOR INSULATOR DEFLANGED AT P/C BOARD MOUNTING SIDE FOR MAXIMUM SURFACE CONTACT WITH P/C BOARD

0.125 [3.18] 0.275 [6.99] 0.303 [7.70] 0.425 0.212 Typ. [10.80] [5.38] 0.575 [14.61] 1.156 [29.36] 1.140 [28.96]

SUGGEST 0.109 [2.77] Ø HOLES IN PRINTED BOARD FOR CONNECTOR MOUNTING HOLES FOR VARIANTS 9, 14, 18, 20, 26 AND 41 SUGGEST 0.125 [3.18] Ø HOLES IN PRINTED BOARD FOR CONNECTOR MOUNTING HOLES FOR VARIANTS 34 AND 50 SUGGEST 0.052 [1.32] Ø HOLES IN PRINTED BOARD FOR CONTACT TERMINATIONS

ADD 0.030 [0.76] TO THE MOUNTING HOLE POSITION WHEN MOUNTING BRACKET (LB) AND VIBRATION LOCK TAB (V) ARE USED IN COMBINATION ON CONNECTOR

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 28 HEAVY-DUTY RECTANGULAR Standard RIGHT ANGLE Density Positronic Industries PRINTED BOARD CONNECTORS Rectangular .connectpositronic.com

FEMALE RIGHT ANGLE PRINTED BOARD HOLE PATTERN

0.370 Typ. [9.40] 0.212 0.212 0.212 [5.38] [5.38] [5.38] 0.150 [3.81] 0.438 0.438 0.438 [11.13] [11.13] Typ. Between [11.13] All Rows

0.150 0.075 [1.91] Typ. [3.81] 0.500 [12.70] 0.150 [3.81] Typ. 0.468 [11.89] 0.500 [12.70]

GAPL SERIES 0.212 0.212 [5.38] 0.303 [5.38] [7.70] 0.438 0.438 [11.13] 0.347 [11.13] [8.81]

0.150 [3.81]

0.150 0.625 [15.88] [3.81] 0.655 [16.64] 0.843 [21.41]

CONNECTOR INSULATOR DEFLANGED AT P/C BOARD MOUNTING SIDE FOR MAXIMUM SURFACE CONTACT WITH P/C BOARD

0.212 [5.38] 0.303 [7.70] 0.347 [8.81] 0.438 [11.13] 0.150 [3.81] 1.156 [29.36] 0.150 [3.81] 1.140 0.150 [3.81] [28.96]

ADD 0.030 [0.76] TO THE MOUNTING HOLE POSITION WHEN MOUNTING BRACKET (LB) AND VIBRATION LOCK TAB (V) ARE USED IN COMBINATION ON CONNECTOR

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 29 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density RIGHT ANGLE Rectangular PRINTED BOARD CONNECTORS Positronic Industries connectpositronic.com

MOUNTING BRACKET (LB)

0.492 0.125 [12.50] [3.18] Ø B 4-40 UNC-2B 0.375 0.120 [3.05]Ø [9.53] 3-48 UNC-2B A

0.040 0.040 [1.02] 0.303 0.110 0.212 [1.02] 0.078 [7.70] [2.79] [5.38] [1.98] 0.420 0.220 0.290 0.156 [10.67] [5.59] [7.37] [3.96] USE ON CONNECTOR VARIANTS SIZE A B 34 AND 50 9 0.188 [4.78] 0.299 [7.59] MATERIAL: COPPER ALLOY 14 0.219 [5.56] 0.330 [8.38] FINISH: ZINC PLATE WITH CHROMATE SEAL 18 0.284 [7.21] 0.395 [10.03] 20 0.219 [5.56] 0.330 [8.38] 26 0.284 [7.21] 0.395 [10.03] 41 0.219 [5.556] 0.330 [8.38]

USE ON CONNECTOR VARIANTS 9, 14, 18, 20, 26 AND 41

MATERIAL: COPPER ALLOY FINISH: ZINC PLATE WITH CHROMATE SEAL GAPL SERIES

PUSH-ON FASTENER FOR RIVETED ON RIGHT ANGLE MOUNTING BRACKETS (LN, LN2)

0.220 [5.59] 0.030 [0.76] 0.110 [2.79] Printed board 0.110 Ø Hole [2.79]

Mounting bracket 0.500 0.125 LN Ø [12.70] 0.375 [3.18] MATERIAL: BERYLLIUM [9.53] COPPER, TIN PLATE 0.131 [3.33] 0.135 [3.43] Printed board

0.303 [7.70] SAMPLE PRINTED BRD. INSERTION RETENTION LN2 # HOLE Ø FORCE (lbs.) FORCE (lbs.) 1 0.120 [3.05] 7 1/4 5 3/4 MATERIAL: COPPER ALLOY, TIN PLATE 2 0.123 [3.12] 5 3/4 5 1/2 SUGGEST 0.123 ±0.003 [3.12] Ø HOLE FOR MOUNTING CONNECTOR WITH PUSH-ON FASTENER 3 0.125 [3.18] 2 3/4 2 1/2 4 0.128 [3.25] 1 3/4 2 1/4 5 0.126 [3.20] PLATED 1 3/4 2 1/4

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 30 HEAVY-DUTY RECTANGULAR Standard RIGHT ANGLE Density Positronic Industries PRINTED BOARD CONNECTORS Rectangular .connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7

STEP 1 2 3 4 5 6 7 8 9

EXAMPLE GAPL 14 M 0 N V LB /AA -14

STEP 1 - BASIC SERIES STEP 9 - SPECIAL OPTIONS GAPL Series. -14 – Contacts plated 0.000030 [0.76µ] gold over nickel. STEP 2 - CONNECTOR VARIANTS -50 – Contacts plated 0.000050 [1.27µ] gold over copper. 9, 14, 18, 20, 26, 34, 41, 50 CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 3 - CONNECTOR GENDER M - Male Insulator F - Female Insulator I N I C N D O U R S T T STEP 8 - ENVIRONMENTAL I R S I E COMPLIANCE

O S GAPL SERIES STEP 4 - CONTACT TERMINATION TYPE P

OPTIONS •

• p RoHSRoHS e 0 - Standard termination. r C E Compliant E U / /AA - Compliant per EU Directive 5 D 9 ire 2/ ctive 200 2002/95/EC (RoHS)

*STEP 5 - POLARIZING GUIDES AND NOTE: If compliance to environmental JACKSCREW SYSTEM legislation is not required, this step will not be used. Example: GAPL14M0NVLB G - Polarizing grounding guides. N - Polarizing guides. NSS - Stainless steel polarizing guides. *STEP 7 - MOUNTING BRACKET T - Fixed jackscrews. 0 - If no polarizing guides or jackscrews are required. LB - Mounting bracket. LN - Mounting bracket with push-on fastener, offered on size 34 and 50 only. LN2 - Mounting bracket with push-on fastener, offered on size 34 and 50 only. 0 - If no mounting bracket is required.

*STEP 6 - LOCKING DEVICES V - Lock tab. VL - Lock lever. 0 - If no locking devices are required.

*NOTE: FOR DETAILS OF ITEMS LISTED IN STEPS 5 THROUGH 7, SEE HEAVY-DUTY RECTANGULAR CONNECTOR ACCESSORIES SECTION ON PAGES 51-66.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 31 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density CCITT V.35 Rectangular INTERFACE CONNECTORS Positronic Industries connectpositronic.com

Size 16 Contacts Connectors Qualified to MIL-DTL-28748 Contacts Qualified to SAE AS 39029 IEC Publication 807-7 ISO International Standard 2593 U.L. Recognized, File #E49351 Telecommunication U.L. File #E140980

VMCT and VAPL series connectors are high reliability con- A wide array of mounting, locking, shrouding and polariz- nectors meeting international standards for CCITT V.35 inter- ing accessories is available for these connectors. For details, facing. To meet these specifications, VMCT and VAPL series see the Heavy-Duty Rectangular Connector Accessories connectors come in 34 position glass filled DAP insulators section, GMCT 34 variant. with 0.062 inch [1.57mm] diameters, size 16 contacts rated to VMCT and VAPL series connectors were specifically 13 amperes. designed to satisfy requirements for V.35 interfacing and high VMCT Series connectors are offered in crimp, solder cup, speed data transmission found in the telecommunications, printed board mount, press-fit and wrap post terminations. modem and computer industries. These connectors fully VAPL Series connectors have right angle printed board mount comply with the contact and jackscrew system requirements terminations. VMCT and VAPL series connectors meet perfor- of ISO standard 2593, as revised by ISO TC 97/SC6 N 2599 mance requirements for MIL-DTL-28748 and SAE AS 39029. and 3236. V.35 SERIES TECHNICAL CHARACTERISTICS VMCT SERIES CONNECTORS WITH REMOVABLE CONTACTS MILITARY SPECIFICATIONS: Contact Termination: Crimp all wire sizes from 14 AWG [2.5 Qualified to MIL-DTL-28748/3 and MIL- mm2] through 32 AWG [0.03 mm2]. DTL-28748/4. Contacts qualified to SAE Solder cup, wrap post, press-fit and AS 39029/34 and SAE AS 39029/35. printed board mount. Locking Systems: Friction, vibration locks and jackscrews. INTERNATIONAL STANDARDS: Polarization: Polarized guides, polarized shells and IEC 807-1 and IEC 807-7. jackscrew system. U.L. Recognized. Mechanical Operations: 1000 operations per IEC 512-5. MATERIALS AND FINISHES: Jackscrews: Standard threads, 6-32 UNC. Metric Insulator: Glass filled DAP per ASTM-D-5948 type threads, M3X0.5 available. SDG-F. Grey color is standard, black available. ELECTRICAL CHARACTERISTICS: Removable Contacts: Copper alloy with gold flash over nickel. Contact Current Rating: Size 16: 0.062 inch [1.57 mm] diameter Military contacts plated 0.000050 inch [1.27 – 13 amps nominal. microns] gold over copper. Other finishes

Initial Contact Resistance: Size 16 – 0.003 ohms. SERIES V.35 available upon request. Flash over Voltage: 2700 V.AC [rms]. Hoods, Cable Adapters: Aluminum with yellow or black anodize. Steel with zinc plate and chromate seal. Test Voltage: Size 16 – 2000 V.AC [rms]. Shells: Aluminum with yellow or black anodize. Insulation Resistance (minimum): 5 G ohms. Jackscrew System: Passivated stainless steel. Clearance and Creepage Polarizing Guides: Copper alloy with nickel plate or passi- Distance (minimum): 0.080 inch [2.03 mm]. vated stainless steel. Working Temperature: -55°C to 125°C. Vibration Locks: Copper alloy with zinc plate and chromate seal. Working Voltage: 250 V.AC [rms].

MECHANICAL CHARACTERISTICS: I N I C N D O U R S Removable Contacts: Insert contact to rear face of insulator, T T I R S I release from front face of insulator. Size E O S

P For RoHS options

16 [13 amps.] contacts available. •

• p RoHSRoHS Female contact has “closed entry” e see page 36. r C E Compliant E U / 5 design for highest reliability. D 9 ir / ecti 002 Contact Retention in Insulator: 20 lbs. [89N] after 10 cycles of contact ve 2 insertion extraction. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 32 TECHNICAL INFORMATION AND Standard Density TYPICAL MATING ASSEMBLY Positronic Industries Rectangular .connectpositronic.com VAPL SERIES TECHNICAL CHARACTERISTICS MILITARY SPECIFICATIONS: MECHANICAL CHARACTERISTICS: Conforms to MIL-DTL-28748. Fixed Contacts: Male – Size 16: 0.062 inch [1.57 mm] diameter. INTERNATIONAL STANDARDS: IEC 807-1 and IEC 807-7. Female – “Closed entry” design for high- U.L. Recognized. est reliability. Contact Retention in Insulator: 10 lbs. [44.5N] minimum. MATERIALS AND FINISHES: Contact Termination: Right angle printed board mounted. Insulator: Glass filled DAP per ASTM-D-5948 type Locking Systems: Friction, vibration locks and jackscrews. SDG-F. Grey color is standard, black available. Polarization: Polarized guides and jackscrew system. Fixed Contacts: Copper alloy, gold flash over nickel. Mechanical Operations: 1000 operations per IEC 512-5. Jackscrew System: Passivated stainless steel. Jackscrews: Standard threads, 6-32 UNC. Metric Polarizing Guides: Copper alloy with nickel plate or passi- threads, M3X0.5 available. vated stainless steel. ELECTRICAL CHARACTERISTICS: Vibration Locks: Copper alloy with zinc plate and chromate seal. Contact Current Rating: 7.5 amps. limited at contact termination diameter. Initial Contact Resistance: 0.003 ohms. Flash over Voltage: 2500 V.AC [rms]. I N I C N D O U R S Test Voltage: 1200 V.AC [rms]. T T I R S I E Insulation Resistance O S

P For RoHS options

• (minimum): 5 G ohms.

• p RoHSRoHS see page 37. e r C E Compliant E Clearance and Creepage U / 5 D 9 ire 2/ Distance (minimum): 0.047 inch [1.19 mm]. ctive 200 Working Temperature: -55°C to 125°C. Working Voltage: 250 V.AC [rms].

VMCT/VAPL SERIES TYPICAL CONNECTOR MATING ASSEMBLY

SEE PAGE 64 FOR EMI/RFI SHIELDED HOOD ASSEMBLY. V.35 SERIES

VMCT34M00R0Y0-MOS* DTE CONNECTOR

VAPL34F0TPLB-MOS* DCE CONNECTOR

* MOS DESIGNATES THE NUMBERING SYSTEM FOR SPECIAL CUSTOMER REQUIRE- MENTS. SELECTIVE LOADING OF CONTACTS FOR V.35 CONNECTORS IS ACHIEVED THROUGH THIS SYSTEM. PLEASE CONTACT TECHNICAL SALES FOR DETAILS.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 33 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density CCITT V.35 Rectangular INTERFACE CONNECTORS Positronic Industries connectpositronic.com

VMCT SERIES CONNECTOR INSULATOR DIMENSIONS

FEMALE CONNECTOR MALE CONNECTOR

0.750 0.750 [19.05] 0.856 [19.05] 0.375 [9.53] 0.375 [9.53] 0.511 [12.98] [21.74] 0.370 0.234 0.234 [5.94] 0.370 [9.40] [5.94] [9.40]

1.688 2.000 1.375 1.688 2.000 1.375 [42.88] [50.80] [34.93] [42.88] [50.80] [34.93]

0.468 0.468 [11.89] [11.89]

FOR VMCT [V.35] SERIES CONTACTS, FOR VMCT SERIES CONTACT HOLE POSITIONS, SEE GMCT SERIES CONTACT SECTION SEE GMCT SERIES CONTACT HOLE POSITIONS, PAGE 7

MATERIAL: GLASS FILLED DIALLYL PHTHALATE PER ASTM-D-5948 TYPE SDG-F

VAPL SERIES RIGHT ANGLE PRINTED BOARD MOUNT CONNECTORS

FEMALE CONNECTOR MALE CONNECTOR

0.856 0.370 [21.74] [9.40] 0.062 [1.57] Ø

0.075 [1.91] 0.075 [1.91] 0.034 [0.86] Ø 0.034 [0.86] Ø 1.200 1.200 0.243 0.120 [3.05] [30.48] 0.120 [3.05] NOMINAL [30.48] [6.17] NOMINAL 0.243 ON A MALE CONNECTOR, THE [6.17] FEMALE JACKSCREW IS LOCATED AT CONTACT POSITION A

VAPL SERIES RIGHT ANGLE PRINTED BOARD HOLE PATTERN SERIES V.35

0.150 [3.81] Typ. 0.150 [3.81] Typ.

0.125 0.303 [3.18] 0.347 [7.70] [8.81] 0.303 VAPL 34 M [7.70] VAPL 34 F

FOR MOUNTING BRACKET DIMENSIONS SEE GAPL SERIES, GAPL 34 VARIANT, PAGE 30

SUGGEST 0.052 [1.32] Ø HOLES IN PRINTED BOARD FOR CONTACT TERMINATIONS DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SUGGEST 0.125 [3.18] Ø HOLES IN PRINTED BOARD FOR CONNECTOR MOUNTING HOLES

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 34 ALL DIMENSIONS ARE SUBJECT TO CHANGE. HEAVY-DUTY RECTANGULAR Standard CCITT V.35 Density Positronic Industries INTERFACE CONNECTORS Rectangular .connectpositronic.com

VMCT34M00P0Y0 with MC120N contacts

VMCT34F00P0I0

VAPL34F0T0LB - XXX.X

VAPL34M0T0LB

VMCT34M0000Y0 with MC120N contacts installed VAPL34F0T0LB V.35 SERIES

VAPL34M0T0LB

VMCT34F0T0000-607.0 GAP34MDS5T0000

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 35 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard HEAVY-DUTY RECTANGULAR Density CCITT V.35 Rectangular INTERFACE CONNECTORS Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9 VMCT SERIES

STEP 1 2 3 4 5 6 7 8 9 10 11

EXAMPLE VMCT 34 F 0 0 R B Z 0 /AA

STEP 11 - SPECIAL OPTIONS STEP 1 - BASIC SERIES CONTACT TECHNICAL SALES VMCT Series (V.35). FOR SPECIAL OPTIONS

I N I C N D O U STEP 2 - CONNECTOR R S STEP 10 - ENVIRONMENTAL T T I R COMPLIANCE VARIANTS S I E

O S OPTIONS P

• 34 • p RoHSRoHS e r C /AA - Compliant per EU Directive E Compliant E U / 5 D 9 2002/95/EC (RoHS) ire 2/ STEP 3 - CONNECTOR GENDER ctive 200 NOTE: If compliance to environmental M - Male Insulator legislation is not required, this step will F - Female Insulator not be used. Example: VMCT34F00RBZ0

STEP 4 - CONTACT TERMINATION TYPE *STEP 9 - ADDITIONAL FEATURES All Female contacts “closed entry” design. B - For black anodized aluminum parts. 0 - Contacts to be ordered separately, C - Set screw option, offered on the E and see contact ordering charts. EL jackscrew systems. R - For yellow chromate coating on alu- *STEP 5 - POLARIZING GUIDES AND minum parts. JACKSCREW SYSTEM V - Lock tab. VL - Lock lever. G - Polarizing grounding guides. FB - Floating bushings for mounting plate. N - Polarizing guides. 0 - If no additional options are required. NSS - Stainless steel polarizing guides. T - Fixed jackscrews. *STEP 8 - CABLE ADAPTERS (HOODS) E - Short turnable jackscrews, offered with set screw option. EL - Long turnable jackscrews, offered with set screw option. J - Top opening hood (formed). 0 - If no polarizing guides or jackscrews are required. Also, L - Side opening hood (formed). use “0” if ordering hoods equipped with jackscrews, see Y - Top opening hood (formed), equipped with stainless STEP 8. steel jackscrew system. I - Side opening hood (formed), equipped with stainless steel jackscrew system. Z - Top opening hood (drawn, side access), equipped with *STEP 6 - SHELLS AND MOUNTING PLATES stainless steel jackscrew system. V - Side opening hood (drawn, side access), equipped P - Male shell. with stainless steel jackscrew system. R - Female shell. 0 - If no hoods are required. H - Mounting plate. W - Male shell with mounting plate. U - Female shell with mounting plate. SERIES V.35 0 - If no shells or mounting plates are required. *STEP 7 - POLARIZATION POSITIONS OF SHELLS Select letter to designate position of male pin and female slot for polarization system.

A, B, C, D, E, F, G 0 - If no polarization is required or if no shells are required.

*NOTE: *NOTE: FOR DETAILS OF ITEMS LISTED IN STEPS 5 THROUGH 9, SEE HEAVY-DUTY RECTANGULAR CONNECTOR ACCES- SORIES SECTION, GMCT 34 VARIANT, PAGES 51-66.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 36 HEAVY-DUTY RECTANGULAR Standard CCITT V.35 Density Positronic Industries INTERFACE CONNECTORS Rectangular .connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 VAPL SERIES

STEP 1 2 3 4 5 6 7 8 9

EXAMPLE VAPL 34 F 0 T 0 LB /AA -14

STEP 1 - BASIC SERIES STEP 9 - SPECIAL OPTIONS VAPL Series (V.35). -14 – Contacts plated 0.000030 [0.76µ] gold over nickel. STEP 2 - CONNECTOR -50 – Contacts plated 0.000050 VARIANTS [1.27µ] gold over copper. 34 CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 3 - CONNECTOR GENDER M - Male Insulator F - Female Insulator I N I C N D O U R S T T STEP 8 - ENVIRONMENTAL I R S I E COMPLIANCE

O STEP 4 - CONTACT TERMINATION TYPE S P

OPTIONS •

• p RoHSRoHS e 0 - Standard termination. r C E Compliant E U / /AA - Compliant per EU Directive 5 D 9 ire 2/ ctive 200 2002/95/EC (RoHS)

*STEP 5 - POLARIZING GUIDES AND NOTE: If compliance to environmental JACKSCREW SYSTEM legislation is not required, this step will not be used. Example: VAPL34F0T0LB G - Polarizing grounding guides. N - Polarizing guides. NSS - Stainless steel polarizing guides. T - Fixed jackscrews. *STEP 7 - MOUNTING BRACKET 0 - If no polarizing guides or jackscrews are required. LB - Mounting bracket. LN - Mounting bracket with push-on fastener. LN2 - Mounting bracket with one-piece bracket and push-on fastener. 0 - If no mounting bracket is required. V.35 SERIES

*STEP 6 - LOCKING DEVICES V - Lock tab. VL - Lock lever. 0 - If no locking devices are required.

*NOTE: *NOTE: FOR DETAILS OF ITEMS LISTED IN STEPS 5 THROUGH 7, SEE HEAVY-DUTY RECTANGULAR CONNECTOR ACCESSORIES SECTION, GMCT 34 VARIANT ON PAGES 51-66.

FOR MOUNTING BRACKET DIMENSIONS, SEE GAPL SERIES, GAPL 34 VARIANT

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 37 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard RECTANGULAR CONNECTORS Density WITH FIXED Rectangular SOLDER CONTACTS Positronic Industries connectpositronic.com

Size 16 Contacts Environmental alternative to 34 contact GAP connectors IEC Publication 807-6

U.L. Recognized File #E49351

BAP Series connectors are 34 contact Printed Board ance to ISO TC97/SC6 and ISO/IEC 2110 PDAD1 Mount Connectors, having contacts with straight solder requirements. Underwriter Laboratories recognized. terminations. BAP connectors are available in male or Contacts are precision machined of copper alloy and female contact genders. plated gold over nickel. Female contacts feature the high The VMCT, VAPL, BAP, and BAPL Series connectors reliability design of the Large Surface Area Contact are fully compatible to each series mechanically and Mating System. electrically in all respects and are in complete compli-

BAP SERIES TECHNICAL CHARACTERISTICS

INTERNATIONAL STANDARDS: ELECTRICAL CHARACTERISTICS: IEC 807-6. U.L. recognized. Contact Current Rating: 7.5 amps, nominal. limited at contact termination diameter. MATERIALS AND FINISHES: Initial Contact Resistance: 0.005 ohms. Insulator: Glass-filled polyester. Flash over Voltage: 2500 V.AC [rms]. Fixed Contacts: Machined copper alloy, gold flash over nickel. Other finishes available upon Test Voltage: 1200 V.AC [rms]. request. Insulation Resistance Polarized (minimum): 5 G ohms. Jackscrew System: Passivated stainless steel. Clearance and Creepage MECHANICAL CHARACTERISTICS: Distance (minimum): 0.047 inch [1.19 mm]. Fixed Contacts: Male - Size 16: 0.062 inch [1.57 mm] Working Temperature: -55°C to 125°C. diameter. Female: “Rugged ‘Robi-D’ Working Voltage: 250 V.AC [rms]. Open Entry” design. Contacts may be selectively loaded in designated positions containing from 14 to 22 contacts per ISO TC97/SC6 or other customer suggested configurations. Contact Retention in Insulator: 10 lbs. [44.5N] minimum. Contact Termination: Solder, straight P.C. mount. 0.034 inch C I [0.86 mm] diameter printed board mount N I N D O U R S T T style contact. I R S I E

O Locking Systems: Polarized fixed jackscrews, standard S P For RoHS options

•

• threads, 6-32 UNC and M3X0.5 metric. p RoHSRoHS see page 40. e r C E Compliant E U / 5 Mechanical Operations: 250 operations per IEC 512-5. D 9 ire 2/ ctive 200 BAP SERIES BAP DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 38 RECTANGULAR CONNECTORS Standard WITH FIXED Density Positronic Industries SOLDER CONTACTS Rectangular .connectpositronic.com

STRAIGHT PRINTED BOARD MOUNT SOLDER CONNECTORS MALE CONNECTOR

ORDER BY PART NUMBER: 2.000 [50.80] BAP34MDS3T0000 BAP34MDS4T0000 6-32 1.688 [42.88] UNC-2B BAP34MDS5T0000 PRINTED BOARD HOLE PATTERN

1.688 [42.88] 6-32 UNC-2A 0.750 [19.05] 0.844 [21.44] 0.375 [9.52]

0.270 [6.86] Typ. 0.234 [5.94] Typ.

0.090 [2.29] Typ.

0.165 [4.19] 0.164 [4.17] 0.150 [3.81] Typ. CONTACT 0.365 [9.27] L CODE 0.075 [1.90] L 0.093 DS3 [2.36] 0.125 Ø 0.034 [0.86] DS4 [3.18] Suggest Ø 0.052 [1.32] holes in printed board for NOTE: Contact positions may be selectively 0.156 BAP-series connector contact terminations. DS5 loaded in designated positions [3.96] Suggest Ø 0.120 [3.05] holes in printed board for containing from 14 to 22 contacts. connector mounting holes.

STRAIGHT PRINTED BOARD MOUNT SOLDER CONNECTORS FEMALE CONNECTOR

2.000 [50.80]

0.435 6-32 1.688 [42.88] [11.05] UNC-2B PRINTED BOARD HOLE PATTERN

1.688 [42.88] 6-32 UNC-2A 0.844 0.750 [19.05] [21.44] 0.375 [9.52]

0.270 [6.86] Typ. 0.234 [5.94] Typ. 0.090 [2.29] Typ.

0.165 [4.19] 0.164 [4.17] ORDER BY PART NUMBER: 0.150 [3.81] Typ. BAP34FDS3T0000 0.435 [11.05] 0.370 [9.40] BAP34FDS4T0000 0.075 [1.90] L BAP34FDS5T0000 BAP SERIES

CONTACT Suggest Ø 0.052 [1.32] holes in printed board for BAP- L Ø 0.034 [0.86] CODE series connector contact terminations. Suggest Ø 0.120 [3.05] holes in printed board for con- 0.093 DS3 nector mounting holes. [2.36] 0.125 DS4 [3.18] NOTE: Contact positions may be selectively loaded in designated positions containing from 14 to 22 0.156 contacts. DIMENSIONS ARE IN INCHES [MILLIMETERS]. DS5 39 ALL DIMENSIONS ARE SUBJECT TO CHANGE. [3.96] Standard RECTANGULAR CONNECTORS Density WITH FIXED Rectangular SOLDER CONTACTS Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9

STEP 1 2 3 4 5 6 7 8 9 10 11

EXAMPLE BAP 34 M DS4 T 0 0 0 0 /AA -14

STEP 1 - BASIC SERIES STEP 11 - SPECIAL OPTIONS BAP Series -14 – Contacts plated 0.000030 [0.76µ] gold over nickel. -50 – Contacts plated 0.000050 STEP 2 - CONNECTOR [1.27µ] gold over copper. VARIANTS CONTACT TECHNICAL SALES 34 FOR SPECIAL OPTIONS

STEP 3 - CONNECTOR GENDER STEP 10 - ENVIRONMENTAL M - Male insulator I N I C N D O U COMPLIANCE F - Female insulator R S T T I R OPTIONS S I E

O S

• /AA - Compliant per EU STEP 4 - CONTACT TERMINATION TYPE • p RoHSRoHS e C Directive 2002/95/EC r E Compliant E U / 5 DS3 - Straight solder 0.093 [2.36] D 9 (RoHS) ire 2/ DS4 - Straight solder 0.125 [3.18] ctive 200 DS5 - Straight solder 0.156 [3.96] NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: BAP34MDS4T0000 *STEP 5 - POLARIZING GUIDES AND JACKSCREW SYSTEM G - Polarizing grounding guides. *STEP 9 - ADDITIONAL FEATURES N - Polarizing guides. B - For black anodized aluminum parts. NSS - Stainless steel polarizing guides. R - For yellow chromate coating on T - Fixed jackscrews. aluminum parts. 0 - If no polarizing guides or jackscrews are required. V - Lock tab. 0 - If no additional options are required.

*STEP 6 - SHELLS P - Male shell. R - Female shell. *STEP 8 - CABLE ADAPTERS (HOODS) 0 - If no shells or mounting plates are required. 0 - Not offered for BAP series.

*STEP 7 - POLARIZATION POSITIONS OF SHELLS Select letter to designate position of male pin or female slot for polarization system.

A, B, C, D, E, F, G 0 – If no polarization is required or if no shells are required.

*NOTE: FOR DETAILS OF ITEMS LISTED IN STEPS 5 THROUGH 9, SEE HEAVY-DUTY RECTANGULAR CONNECTOR ACCESSORIES SECTION ON PAGES 51-66. BAP SERIES BAP DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 40 RECTANGULAR CONNECTORS BAPL SERIES Standard WITH FIXED Density Positronic Industries SOLDER CONTACTS Rectangular connectpositronic.com

Size 16 Contacts Environmental alternative to 34 contact GAP connectors IEC Publication 807-6

BAPL Series connectors are 34 contact Printed Board electrically in all respects. Underwriter Laboratories rec- Mount Connectors, having contacts with 90˚ angled sol- ognized. Contacts are precision machined of copper alloy der terminations. BAPL connectors are available in male and plated gold over nickel. Female contacts feature the or female contact genders. high reliability design of the Large Surface Area Contact The VMCT, VAPL, BAP, and BAPL Series connectors Mating System. are fully compatible to each series mechanically and

BAPL SERIES TECHNICAL CHARACTERISTICS

INTERNATIONAL STANDARDS: ELECTRICAL CHARACTERISTICS: IEC 807-6 Contact Current Rating: 7.5 amps, nominal. limited at contact termination diameter. MATERIALS AND FINISHES: Initial Contact Resistance: 0.005 ohms. Insulator: Glass-filled polyester. Flash over Voltage: 2500 V.AC [rms]. Fixed Contacts: Machined copper alloy, gold flash over nickel. Other finishes available upon Test Voltage: 1200 V.AC [rms]. request. Insulation Resistance Polarized (minimum): 5 G ohms. Jackscrew System: Passivated stainless steel. Clearance and Creepage MECHANICAL CHARACTERISTICS: Distance (minimum): 0.047 inch [1.19 mm]. Fixed Contacts: Male - Size 16: 0.062 inch [1.57 mm] Working Temperature: -55°C to 125°C. diameter. Female: “Rugged ‘Robi-D’ Working Voltage: 250 V.AC [rms]. Open Entry” design. Contacts may be selectively loaded in designated positions containing from 14 to 22 contacts per ISO TC97/SC6 or other customer suggested configurations. Contact Retention in Insulator: 10 lbs. [44.5N] minimum. Contact Termination: Solder, right angle P.C. mount 0.035 inch [0.89mm] diameter printed board mount style contact. I N I C N D O U Locking Systems: Polarized fixed jackscrews, standard R S T T I R threads, 6-32 UNC and M3X0.5 metric. S I E

O S

P For RoHS options

• Mechanical Operations: 250 operations per IEC 512-5. • p RoHSRoHS see page 44. e r C E Compliant E U / 5 D 9 ire 2/ ctive 200

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 41 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard RECTANGULAR CONNECTORS Density WITH FIXED Rectangular SOLDER CONTACTS Positronic Industries connectpositronic.com

RIGHT ANGLE PRINTED BOARD MOUNT SOLDER CONNECTORS

FEMALE CONNECTOR SERIES BAPL

PRINTED BOARD HOLE PATTERN

BAPL34F0*0* 2.000 [50.80] Connector 6-32 1.688 [42.88] 0.435 UNC-2B [11.05] 0.177 [4.50] Typ. 0.389 [9.88] 6-32 0.234 [5.94] UNC-2A 0.750 [19.05] 0.075 [1.90] ORDER BY 0.375 [9.52] 0.413 [10.49] 0.150 PART NUMBER: 0.844 [3.81] [21.44] BAPL34F0T0LB 0.125 [3.18] Nominal BAPL34F0T0LN Ø 0.035 [0.89] Typ. 0.155 [3.94] 0.177 [4.50] 1.688 [42.88] Typ. BAPL34F0T0LN2 0.165 [4.19] 0.164 [4.17]

0.370 [9.40] FEMALE CONNECTOR 0.389 [9.88] 2.000 [50.80] Inverted Bend

Ø 0.124 [3.15] 1.688 [42.88] 0.435 6-32 UNC-2A [11.05]

6-32 UNC-2B 0.750 [19.05] PRINTED BOARD HOLE PATTERN 0.375 [9.52] BAPL34F0*0*-997.0 Connector 0.100 [2.54] 0.155 [3.94] 0.303 [7.70] Ø 0.035 [0.89] Typ. Minimum 0.155 [3.94] 0.150 [3.81] Typ. 0.150 [3.81] Typ.

0.164 [4.17] 0.165 [4.19] ORDER BY 0.370 [9.40] PART NUMBER: 0.075 [1.90] 0.150 [3.81] 0.303 [7.70] BAPL34F0T0LB-997.0 BAPL34F0T0LN-997.0 0.844 [21.44] 4-40 BAPL34F0T0LN2-997.0 UNC-2B 1.688 [42.88]

FEMALE CONNECTOR 2.000 [50.80] 0.435 6-32 UNC-2A 1.688 [42.88] [11.05] PRINTED BOARD HOLE PATTERN

6-32 BAPL34F0*0*-1439.0 UNC-2B Connector 0.750 [19.05] 0.303 [7.70] 0.375 [9.52] 0.347 [8.81] 0.150 [3.81] Typ. Ø 0.035 0.120 [3.05] Nominal 0.650 0.150 [3.81] Typ. [0.89] Typ. [16.51] 0.075 0.164 [4.17] 0.165 [4.19] [1.90] 0.150 0.370 [9.40] [3.81] ORDER BY 0.844 [21.44] 0.303 [7.70] PART NUMBER: 1.688 [42.88]

4-40 BAPL34F0T0LB-1439.0 UNC-2B BAPL34F0T0LN-1439.0 BAPL34F0T0LN2-1439.0 NOTE: Contact positions may be selectively loaded in designated positions containing from 14 to 22 contacts.

Suggest Ø 0.052 [1.32] holes in printed board for BAPL-series connector contact terminations. DIMENSIONS ARE IN INCHES [MILLIMETERS]. Suggest Ø 0.123±0.003 [3.12 ±0.003] holes for ALL DIMENSIONS ARE SUBJECT TO CHANGE. 42 mounting connector with push-on fasteners. RECTANGULAR CONNECTORS BAPL SERIES Standard WITH FIXED Density Positronic Industries SOLDER CONTACTS Rectangular connectpositronic.com

RIGHT ANGLE PRINTED BOARD MOUNT SOLDER CONNECTORS MALE CONNECTORS 2.000 [50.80] 2.000 [50.80]

6-32 1.688 [42.88] 6-32 UNC-2A 1.688 [42.88] 0.316 UNC-2B 0.316 [8.03] [8.03]

6-32 6-32 0.750 UNC-2A UNC-2B [19.05] 0.750 [19.05] 0.375 [9.52] 0.413 [10.49] 0.375 [9.52]

0.125 [3.17] Nominal 0.120 [3.05] Nominal 0.150 [3.81] 0.124 [3.15] 0.650 Ø 0.035 [0.89] Typ. 0.177 [4.50] Typ. Ø 0.035 [0.89] Typ. [16.51] Typical

0.165 [4.19] 0.164 [4.17] 0.164 [4.17] 0.165 [4.19]

0.365 [9.27] 0.365 [9.27]

0.389 [9.88] 0.303 [7.70]

4-40 UNC-2B

ORDER BY PART NUMBER: ORDER BY PART NUMBER: BAPL34M0T0LB BAPL34M0T0LB-1439.1 BAPL34M0T0LN BAPL34M0T0LN-1439.1 BAPL34M0T0LN2 PRINTED BOARD HOLE PATTERNS BAPL34M0T0LN2-1439.1

BAPL34M0*0*-1439.1 BAPL34M0*0* CONNECTOR CONNECTOR NOTE: Contact positions may 0.303 [7.70] 0.389 [9.88] 0.177 [4.50] Typ. be selectively loaded in designated positions 0.650 [16.51] containing from 14 to 0.265 22 contacts. [6.73] 0.150 [3.81] Typ. 0.075 [1.90] 0.150 [3,81] Suggest Ø 0.052 [1.32] holes in printed board for 0.844 BAPL-series connector contact terminations. 0.075 [1.90] [21.44] Suggest Ø 0.123 ±0.003 [3.12 ±0.08] holes in print- 0.844 0.150 [3.81] 1.688 [42.88] [21.44] ed board for connector mounting holes. 1.688 [42.88]

90˚ MOUNTING BRACKETS AND PUSH-ON FASTENERS (LB, LN, LN2)

This bracket for use with These brackets for use with any BAPL connectors whose part number ends standard BAPL connectors, whose with the MOS numbers “-997.0”, “-1439.0”, or “-1439.1” only. part number contains no MOS number. TWO-PIECE ONE-PIECE ANGLE BRACKET WITH ANGLE BRACKET WITH ANGLE BRACKET (LB) * ANGLE BRACKET (LB) PUSH-ON FASTENER (LN) PUSH-ON FASTENER (LN2)* 0.220 [5.59] 0.220 0.220 0.220 [5.59] [5.59] [5.59] 0.040 [1.02] 0.110 [2.79] 0.040 0.110 [2.79] 0.110 0.040 [1.02] 0.110 [2.79] 0.040 [1.02] [1.02] [2.79]

0.500 0.580 0.116 0.500 0.500 [14.73] Ø 0.125 0.125 [12.70] 0.125 0.413 [2.95] [12.70] [12.70] Ø Ø 0.124 0.375 Ø [3.18] 0.375 [3.18] 0.375 [3.18] [10.49] 4-40 [9.52] Ø [3.15] UNC-2B [9.52] (9,52)

0.389 0.303 0.135 [3.43] 0.135 [3.43] [9.88] [7.70] 0.506 0.420 0.303 0.303 [12.85] [10.67] [7.70] [7.70] 0.420 Material: Copper alloy, tin plate. [10.67] * A push-on fastener mounting option, similar to the LN2 option at right, is also Material: Copper alloy, tin plate. available for the standard BAPL connector. Contact Technical Sales for ordering Suggest Ø 0.123 ±0.003 [3.12 ±0.08] hole for information. mounting connector with push-on fastener.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 43 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard RECTANGULAR CONNECTORS Density WITH FIXED Rectangular SOLDER CONTACTS Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 7 BAPL SERIES BAPL

STEP 1 2 3 4 5 6 7 8 9

EXAMPLE BAPL 34 F 0 T O LB /AA -14

STEP 1 - BASIC SERIES STEP 9 - SPECIAL OPTIONS BAPL Series. -14 – Contacts plated 0.000030 [0.76µ] gold over nickel. STEP 2 - CONNECTOR -50 – Contacts plated 0.000050 VARIANTS [1.27µ] gold over copper. 34 -997.0 – Allows for 0.150 [3.81] spacing between rows, and to be inverted. Supplied without alignment STEP 3 - CONNECTOR GENDER bar. Female only. M - Male Insulator -1439.0 – Allows for inverted contacts. F - Female Insulator Supplied with special lenght contacts and alignment bar. Female only. STEP 4 - CONTACT TERMINATION TYPE 0 - Standard termination. CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS

I N I C N D O U *STEP 5 - POLARIZING GUIDES AND R S T T I R STEP 8 - ENVIRONMENTAL S I JACKSCREW SYSTEM E

O S COMPLIANCE

• OPTIONS • G - Polarizing grounding guides. p RoHSRoHS e r C E Compliant E N - Polarizing guides. U / 5 /AA - Compliant per EU Directive D 9 NSS - Stainless steel polarizing guides. ire 2/ ctive 200 2002/95/EC (RoHS) T - Fixed jackscrews. 0 - If no polarizing guides or jackscrews are required. NOTE: If compliance to environmental legislation is not required, this step will not be used. Example: BAPL34FOTOLB *STEP 6 - LOCKING DEVICES V - Lock tab. *STEP 7 - MOUNTING BRACKET VL - Lock lever. 0 - If no locking devices are required. LB - Mounting bracket. LN - Mounting bracket with push-on fastener. LN2 - Mounting bracket with push-on fastener. 0 - If no mounting bracket is required. *NOTE: FOR DETAILS OF ITEMS LISTED IN STEPS 5 THROUGH 7, SEE HEAVY-DUTY RECTANGULAR CONNECTOR ACCESSORIES SECTION ON PAGES 51-66. FOR MOUNTING BRACKET DIMENSIONS, SEE GAPL SERIES, GAPL 34 VARIANT

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 44 RECTANGULAR CONNECTORS Standard WITH FIXED Density Positronic Industries SOLDER CONTACTS Rectangular connectpositronic.com

Size 20 Contacts Qualified to MIL-DTL-28748

GM SERIES IEC Publication 807-6

U.L. Recognized File #E49351

GM Series connectors are multi-pole, high reliability con- Heavy-Duty Rectangular Connector Accessories section. nectors qualified to MIL-DTL-28748 specifications. Contacts The GM Series is a popular choice of engineers in all areas are 0.040 inch [1.02mm] diameters, rated to 7.5 amperes per of electronics and is widely utilized in navigational systems, contact. Termination styles are solder cup and straight solder robotics, mainframe and peripheral computers, medical printed board mount. Eleven connector variants, seven equipment, telecommunications, instrumentation and process through 50 poles, are offered. control applications. A wide array of mounting, locking, shrouding and polarizing GM Series connectors may not be mateable with GMCT accessories is available for this series. For details, see the Series connectors and contacts, contact Technical Sales. GM SERIES TECHNICAL CHARACTERISTICS MILITARY SPECIFICATIONS: MECHANICAL CHARACTERISTICS: Qualified to MIL-DTL-28748/5 and MIL- Fixed Contacts: Male - Size 20: 0.040 inch [1.02 mm2] DTL-28748/6. diameter. Female - Open entry is standard. INTERNATIONAL STANDARDS: “Closed entry” available on solder cup IEC 807-6. style for high reliability applications. U.L. Recognized. Contact Retention in Insulator: 10 lbs. [44.5N] minimum. MATERIALS AND FINISHES: Contact Termination: 0.046 inch [1.17 mm] internal diameter Insulator: Glass filled DAP per ASTM-D-5948 type on solder cup style contact for 20 AWG 2 SDG-F. Grey color is standard, black [0.5 mm ] wire maximum. available. 0.025 inch [0.64 mm] diameter printed board mount style contact. Fixed Contacts: Solder - Copper alloy, gold flash over nickel. Printed Board Mounted - Copper alloy, Locking Systems: Friction, vibration locks and jackscrews. gold flash over nickel. Polarization: Polarized guides, polarized shells and Military - Copper alloy, 0.000050 inch [1.27 jackscrew system. microns] gold over nickel. Other finishes Mechanical Operations: With “closed entry” female contacts, 500 available upon request. operations per IEC 512-5. Hoods, Cable Adapters: Aluminum with yellow or black anodize. Jackscrews: Standard threads, 6-32 UNC. Metric Shells: Aluminum with yellow or black anodize. threads, M3X0.5 available. Jackscrew System: Passivated stainless steel. Polarizing Guides: Copper alloy with nickel plate or passi- ELECTRICAL CHARACTERISTICS: vated stainless steel. Contact Current Rating Vibration Locks: Copper alloy with zinc plate and chro- (maximum): 7.5 amps. mate seal. Initial Contact Resistance: 0.010 ohms. Flash over Voltage: 2500 V.AC [rms]. Test Voltage: 1200 V.AC [rms]. I N I C N D O U Insulation Resistance R S T T I R (minimum): 5 G ohms. S I E

O S

P For RoHS options Clearance and Creepage

•

• p RoHSRoHS see page 50. Distance (minimum): 0.047 inch [1.19 mm]. e r C E Compliant E U / 5 D 9 Working Temperature: -55°C to 125°C. ir / ecti 02 ve 20 Working Voltage: 300 V.AC [rms].

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 45 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard RECTANGULAR CONNECTORS Density WITH FIXED Rectangular SOLDER CONTACTS Positronic Industries connectpositronic.com

SOLDER CUP CONTACTS

ON A MALE CONNECTOR, THE FEMALE GUIDE OR JACKSCREW IS LOCATED AT CONTACT POSITION A

CONTACT MATERIAL: COPPER ALLOY 0.188 [4.78]

CONTACT FINISH: GOLD FLASH OVER NICKEL “CLOSED ENTRY” FEMALE CONTACT AVAILABLE 0.200 [5.08] SPECIFY CODE “CE” IN STEP 10 OF 0.046 ORDERING INFORMATION [1.17] Ø

0.040 [1.02] Ø GM SERIES

Typical Part Number: GM14FSCN0000 Typical Part Number: GM14MSCN0000

STRAIGHT SOLDER CONTACTS FOR PRINTED BOARD MOUNT

NYLON WASHER TYP. CONTACT L CODE 0.025 CONTACT MATERIAL: COPPER ALLOY Ø [0.64] 0.093 DS3 CONTACT FINISH: GOLD FLASH OVER [2.36] NICKEL 0.125 DS4 L [3.18] 0.156 DS5 [3.96] 0.187 DS6 [4.75] Typical Part Number: GM34FDS5T0000 SPECIFY CONTACT CODE IN STEP 4 OF SEE GM SERIES PRINTED BOARD HOLE PATTERN PAGE FOR ORDERING INFORMATION FOR DESIRED CONNECTOR VARIANT CONTACT HOLE POSITIONS LENGTH OF CONTACT TERMINATION

TYPICAL MATING ASSEMBLY

GM9FSCT0000 GM9MSCE0000

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 46 RECTANGULAR CONNECTORS Standard WITH FIXED Density Positronic Industries SOLDER CONTACTS Rectangular connectpositronic.com

INSULATOR DIMENSIONS MATING FACE OF FEMALE CONNECTOR OR REAR FACE OF MALE CONNECTOR

0.365 1.218 0.750 1.312 [9.27] [30.94] [19.05] [33.32] 0.906 0.562 1.000 [23.01] [14.27] [25.40]

GM SERIES 0.375 [9.53] 0.375 [9.53] 0.375 [9.53] MALE AND FEMALE PROFILE VIEW GM7 GM8 GM9

1.250 1.312 1.562 [31.75] [33.32] [39.67] 0.937 1.000 1.250 [23.80] [25.40] [31.75]

0.562 0.436 [11.07] [14.27] 0.436 [11.07]

GM14 GM18 GM20

2.250 1.625 [57.15] [41.28] 1.312 1.936 [33.32] [49.17]

0.562 0.374 [9.50] [14.27]

GM21 GM26

2.000 [50.80]

1.687 2.625 [42.85] [66.68] 2.312 0.234 [58.72] [5.94] 0.468 0.750 [11.89] [19.05] 0.436 [11.07]

GM34 GM41 2.718 0.360 [9.14] [69.04] 2.593 0.235 [5.97] [65.86] 0.142 [3.61] 2.281 [57.94]

0.234 [5.94] 0.468 0.750 0.875 [11.89] [19.05] [22.23]

GM50

SEE GM SERIES PRINTED BOARD HOLE PATTERN PAGE FOR CONNECTOR VARIANT CONTACT HOLE POSITIONS

MATERIAL: GLASS FILLED DIALLYL PHTHALATE PER ASTM-D-5948 TYPE SDG-F

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 47 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard RECTANGULAR CONNECTORS Density WITH FIXED Rectangular SOLDER CONTACTS Positronic Industries connectpositronic.com

CONTACT HOLE POSITION DIMENSIONS AND PRINTED BOARD HOLE PATTERN MATING FACE OF FEMALE CONNECTOR OR REAR FACE OF MALE CONNECTOR

0.170 [4.32] 0.172 [4.37] 0.085 [2.16] 0.188 [4.78] 0.086 [2.18]

0.075 [1.91] 0.094 [2.39] 0.150 [3.81] 0.225 0.075 [1.91] 0.075 [1.91] [5.72] 0.906 0.300 [23.01] 0.562 [7.62] 1.000 0.150 [3.81] 0.453 [14.27] [25.40] [11.51] Typ. 0.150 [3.81] 0.150 [3.81] 0.500 Typ. 0.281 Typ. [12.70] [7.14] SIZE 7 SIZE 8 GM SERIES SIZE 9

0.260 [6.60] 0.260 [6.60] 0.195 [4.95] 0.130 [3.30] 0.065 [1.65] 0.130 [3.30]

0.075 [1.91] 0.075 [1.91] 0.075 [1.91] 0.450 0.300 0.300 [11.43] [7.62] [7.62] 0.936 1.000 1.250 [23.77] [25.40] [31.75] 0.468 0.150 [3.81] 0.150 [3.81] 0.500 0.150 [3.81] 0.625 [11.89] [12.70] Typ. Typ. Typ. [15.88]

SIZE 14 SIZE 18 SIZE 20

0.234 [5.94] 0.172 [4.37] 0.270 [6.86] 0.086 [2.18] 0.195 [4.95] 0.090 [2.29] 0.065 [1.65]

0.750 0.075 [1.91] 0.075 [1.91] 0.075 [1.91] 0.600 [19.05] 0.450 [15.24] [11.43] 1.936 1.312 1.687 [49.17] [33.32] [42.85] 0.150 [3.81] 0.150 [3.81] 0.656 0.150 [3.81] Typ. Typ. [16.66] Typ. 0.844 0.968 [21.44] [24.59]

SIZE 26 SIZE 34 SIZE 21

SUGGEST 0.120 [3.05] Ø HOLES IN PRINTED BOARD FOR CONNECTOR MOUNTING HOLES SUGGEST 0.040 [1.02] Ø HOLE IN PRINTED BOARD FOR CONTACT TERMINATIONS

HOLE IDENTIFICATION FOR REFERENCE ONLY

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 48 RECTANGULAR CONNECTORS Standard WITH FIXED Density Positronic Industries SOLDER CONTACTS Rectangular connectpositronic.com

CONTACT HOLE POSITION DIMENSIONS AND PRINTED BOARD HOLE PATTERN MATING FACE OF FEMALE CONNECTOR OR REAR FACE OF MALE CONNECTOR

0.260 [6.60] 0.234 [5.94] 0.130 [3.30] 0.270 [6.86] GM SERIES 0.090 [2.29]

0.975 [24.77] 0.075 [1.91] 0.900 2.312 [22.86] [58.72] 0.075 [1.91]

0.150 [3.81] 2.282 [57.96] Typ. 1.156 [29.36] 0.150 [3.81] Typ. 1.141 [28.98]

SIZE 41

SIZE 50 SUGGEST 0.120 [3.05] Ø HOLES IN PRINTED BOARD FOR CONNECTOR MOUNTING HOLES SUGGEST 0.040 [1.02] Ø HOLE IN PRINTED BOARD FOR CONTACT TERMINATIONS HOLE IDENTIFICATION FOR REFERENCE ONLY

TYPICAL MATING ASSEMBLY

GM41MSCE100J0 GMPL41F0T00

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 49 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard RECTANGULAR CONNECTORS Density WITH FIXED Rectangular SOLDER CONTACTS Positronic Industries connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9

STEP 1 2 3 4 5 6 7 8 9 10 11

EXAMPLE GM 41 M SC E1 0 0 J 0 /AA -14

STEP 1 - BASIC SERIES STEP 11 - SPECIAL OPTIONS GM Series. -14 – Contacts plated 0.000030 [0.76µ] gold over nickel. STEP 2 - CONNECTOR -50 – Contacts plated 0.000050 VARIANTS [1.27µ] gold over copper. CONTACT TECHNICAL SALES 7, 8, 9, 14, 18, 20, 21, 26, 34, 41, 50 FOR SPECIAL OPTIONS GM SERIES

STEP 3 - CONNECTOR GENDER I N I C N D STEP 10 - ENVIRONMENTAL O U R S T T COMPLIANCE M - Male insulator. I R S I E OPTIONS O F - Female insulator. S

•

• p /AA - Compliant per EU RoHSRoHS e r C E Compliant E U / Directive 2002/95/EC 5 D 9 STEP 4 - CONTACT TERMINATION TYPE ire 2/ ctive 200 (RoHS) SC - Solder cup, for closed entry female contact specify ‘CE’ in Step 10. NOTE: If compliance to environmental DS3 - Straight solder 0.093 [2.36]. legislation is not required, this step will not DS4 - Straight solder 0.125 [3.18]. be used. Example: GM41MSCE100J0 DS5 - Straight solder 0.156 [3.96]. DS6 - Straight solder 0.187 [4.75]. *STEP 9 - ADDITIONAL FEATURES B - For black anodized aluminum parts. *STEP 5 - POLARIZING GUIDES AND C - Set screw option, offered on the E, EL and E1 JACKSCREW SYSTEM jackscrew systems. R - For yellow chromate coating on aluminum parts. G - Polarizing grounding guides. V - Lock tab, offered on 7, 9, 14, 18, 20, 21, 26, 34 N - Polarizing guides, only option offered for size 8 and 41 variants. connectors VL - Lock lever, offered on 7, 9, 14, 18, 20, 21, 26, NSS - Stainless steel polarizing guides. 34 and 41 variants. T - Fixed jackscrews. 0 - If no additional options are required. E - Short turnable jackscrews, offered with set screw option. EL - Long turnable jackscrews, offered with set screw *STEP 8 - CABLE ADAPTERS (HOODS) option. E1 - Turnable jackscrews used on 9, 14, 18, 20, 21, 26 J - Top opening hood (formed). and 41 variant hoods, offered with set screw option. L - Side opening hood (formed). 0 - If no polarizing guides or jackscrews are required. Y - Top opening hood (formed), equipped with stainless Also, use “0” if ordering hoods equipped with steel jackscrew system, offered on 34 and 50 variants. jackscrews for sizes 34 and 50, see Step 8. I - Side opening hood (formed), equipped with stainless steel jackscrew system, offered on 34 and 50 variants. Z - Top opening hood (drawn, side access), equipped with *STEP 6 - SHELLS AND MOUNTING PLATES stainless steel jackscrew system, offered on 34 and 50 variants. P - Male shell, not available on 41 variant. V - Side opening hood (drawn, side access), equipped with R - Female shell, not available on 41 variant. stainless steel jackscrew system, offered on 34 and 50 H - Mounting plate, not available on 41 variant. variants. W - Male shell with mounting plate. 0 - If no hoods are required. U - Female shell with mounting plate. 0 - If no shells or mounting plates are required. *STEP 7 - POLARIZATION POSITIONS OF SHELLS Select letter to designate position of male pin and female slot for polarization system. *NOTE: FOR DETAILS OF ITEMS LISTED IN STEPS 5 A, B, C, D, E, F, G THROUGH 9, SEE HIGH DENSITY RECTANGU- 0 - If no polarization is required or if no shells are required. LAR CONNECTOR ACCESSORIES SECTION ON PAGES 51-66.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 50 ACCESSORIES FOR Standard Density RECTANGULAR CONNECTORS Positronic Industries Rectangular connectpositronic.com

VIBRATION LOCKS (V,VL)

(VL) - VIBRATION LEVER ASSEMBLY (V) - VIBRATION TABS 1.240 [31.50] 0.180 [4.57] 0.150 [3.81] SPECIFY CODE “V” OR “VL” IN STEP 9 OF ORDERING INFORMATION

MATERIAL: COPPER ALLOY

FINISH: ZINC PLATE WITH CHROMATE SEAL

ON MALE CONNECTOR THE FEMALE GUIDE OR JACKSCREW IS LOCATED AT CONTACT POSITION A OR NO. 1

Typical Part Number: GMCT34F0N000V Typical Part Number: GMCT34M0N000VL ACCESSORIES

TYPICAL MATING ASSEMBLY

GAPL14M0NVLB GMCT14F0N00JVL

FLUSH PANEL CONNECTOR MOUNTING BRACKETS

MATERIAL: COPPER ALLOY FINISH: ZINC WITH CHROMATE SEAL

PANEL CONNECTOR PART 0.388 [9.86] VARIANTS NUMBER

7 THRU 75 80023-2 0.312 [7.92]

60 AND 104 80023-4

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 51 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard ACCESSORIES FOR Density RECTANGULAR CONNECTORS Rectangular Positronic Industries connectpositronic.com

JACKSCREW SYSTEM DIMENSIONS (T, E, EL, ESS) QUALIFIED TO MIL-DTL-28748

(T) (E) (EL) (ESS) FIXED SHORT TURNABLE LONG TURNABLE SHORT TURNABLE JACKSCREWS JACKSCREWS JACKSCREWS * JACKSCREWS 0.812 2.365 [60.07] for sizes 7-75 1.378 0.165 [20.62] [35.00] 3.389 [86.08] for sizes 0.789 0.164 0.165 [4.19] [4.17] 60 and 104 [20.04] [4.19] 0.165 0.375 Ø 0.375 Ø [4.19] [9.53] TYP. [9.53] TYP. 6-32 UNC-2A THREAD TYP. 6-32 UNC-2B THREAD TYP. ROLL PIN [8-32 UNC-2A [SET SCREW AVAILABLE] ON SIZES 60 [8-32 UNC-2B 4-40 UNC-2A AND 104 ONLY] ON SIZES 60 THREAD AND 104 ONLY] [6-32 UNC-2A ON SIZES 60 AND104] 0.288 0.165 0.164 0.164 [7.32] [4.19] [4.17] [4.17] 0.823 1.377 2.364 [60.05] for sizes 7-75 0.164 [20.90] [34.98] 3.388 [86.06] for sizes [4.17] 0.785 60 and 104 [19.94] (STAINLESS STEEL) (STAINLESS STEEL WITH (STAINLESS STEEL WITH (STAINLESS STEEL) ALUMINUM KNOBS) ALUMINUM TUBES AND KNOBS)

“E” AND “EL” OPTIONS USING ROLL PINS MAY HAVE SOLID WIRE THREADED THROUGH THE ROLL PINS AS AN ANTI-ROTATION MEASURE.

* WHEN SUPPLIED WITH A FEMALE OR MALE SHELL, THE JACKSCREW MATING LENGTHS 0.164 [4.17] SHALL BE 0.124 [3.15] AND THE 0.165 [4.19] ON A MALE CONNECTOR, THE FEMALE GUIDE OR FEMALE SHALL BE 0.125 [3.18] JACKSCREW IS LOCATED AT THE END WITH CONTACT POSITION A OR NO. 1 METRIC THREADS AVAILABLE, SEE PAGE 55

POLARIZING GUIDE DIMENSIONS (N, NSS, G) ACCESSORIES QUALIFIED TO MIL-DTL-2874

(N) (NSS) (G) GUIDES GUIDES* GUIDES* 0.785 0.781 0.845 [19.84] [21.46] [19.94] 0.205 [5.21] 0.145 0.145 [3.68] [3.68] 0.125 POSITIVE RETENTION [3.18] Ø FOR GROUNDING PURPOSES

0.140 [3.56] Ø HOLE

4-40 UNC-2A SLOT THREAD 0.038 [0.97] WIDE [6-32 UNC-2A ON SIZES 60 AND 104]

0.270 0.205 0.205 [6.86] 0.145 [5.21] [3.65] [5.21] 0.785 0.845 0.845 [19.94] [21.46] [21.46]

(COPPER ALLOY) (STAINLESS STEEL) (COPPER ALLOY)

ON A MALE CONNECTOR, THE FEMALE GUIDE OR FEMALE JACKSCREW IS LOCATED AT THE END WITH CONTACT POSITION A OR NO. 1 DIMENSIONS ARE IN INCHES [MILLIMETERS]. METRIC THREADS AVAILABLE, SEE PAGE 55 ALL DIMENSIONS ARE SUBJECT TO CHANGE. 52 *NOT OFFERED ON GM8 CONNECTOR VARIANT ACCESSORIES FOR Standard Density RECTANGULAR CONNECTORS Positronic Industries Rectangular connectpositronic.com

POLARIZING GUIDES (N, NSS, G)

HEX NUT HEX NUT HEX NUT HEX NUT

LOCKWASHER LOCKWASHER LOCKWASHER LOCKWASHER

0.785 0.845 0.845 0.785 [19.94] [21.46] [21.46] [19.94] NSS-STAINLESS STEEL A Ø POLARIZING GUIDES A Ø MALE FEMALE MALE FEMALE

HEX NUT HEX NUT N-POLARIZING GUIDES LOCKWASHER LOCKWASHER

STUD THREAD OF 4-40 UNC-2A IS STANDARD, METRIC THREADS 0.781 AVAILABLE UPON REQUEST

ACCESSORIES 0.845 [19.84] [21.46] A Ø MALE FEMALE

G-POLARIZING GROUNDING GUIDES

USED ON NUT DRIVER MATERIAL TYPE CONNECTOR A Ø AND FINISH VARIANTS 7 AND 9 0.124 [3.15] COPPER ALLOY THROUGH 75 N-GUIDE MALE WITH NICKEL PLATE 60 AND 104 0.124 [3.15]

7 AND 9 ____ COPPER ALLOY THROUGH 75 N-GUIDE FEMALE WITH NICKEL PLATE 60 AND 104 ____

7 AND 9 0.124 [3.15] STAINLESS STEEL THROUGH 75 NSS-GUIDE MALE PASSIVATED 60 AND 104 0.124 [3.15]

7 AND 9 ____ NSS-GUIDE STAINLESS STEEL THROUGH 75 FEMALE PASSIVATED 60 AND 104 ____

7 AND 9 0.124 [3.15] COPPER ALLOY THROUGH 75 G-GUIDE MALE WITH NICKEL PLATE 60 AND 104 0.124 [3.15]

Part Number: 9535-1 FOR 4-40 THREADS 7 AND 9 ____ COPPER ALLOY THROUGH 75 Part Number: 9535-2 FOR 6-32 THREADS G-GUIDE FEMALE WITH NICKEL PLATE 60 AND 104 ____

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 53 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard ACCESSORIES FOR Density RECTANGULAR CONNECTORS Rectangular Positronic Industries connectpositronic.com

FIXED AND TURNABLE JACKSCREW SYSTEM (T, E, EL)

SEE PAGE 55 FOR THREAD INFORMATION

SET SCREW OPTIONAL SET SCREW OPTIONAL

HEX NUT HEX NUT ROLL PIN ROLL PIN

LOCKWASHER LOCKWASHER

0.812 0.823 [20.62] [20.90] 1.377 1.378 [34.98] [35.00] MALE FEMALE

T - FIXED JACKSCREWS MALE FEMALE

E - SHORT TURNABLE JACKSCREWS

“E” AND “EL” OPTIONS USING ROLL PINS MAY HAVE SOLID WIRE THREADED THROUGH THE ROLL PINS AS AN ANTI-ROTATION MEASURE. ACCESSORIES

SET SCREW OPTIONAL SET SCREW OPTIONAL

ROLL PIN ROLL PIN

ROLL PIN ASSEMBLY TOOL Part Number: 9530-0-0-0

2.361 2.365 [59.97] [60.07]

MALE FEMALE

EL - LONG TURNABLE JACKSCREWS

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 54 ACCESSORIES FOR Standard Density RECTANGULAR CONNECTORS Positronic Industries Rectangular connectpositronic.com

FIXED AND TURNABLE JACKSCREW SYSTEMS (T, E, EL)

COUPLING THREAD SIZES ONLY

AVAILABILITY M3x0.5 MATERIAL USED ON TYPE AND 6-32 8-32 M3x0.5 CONNECTOR FINISH THREAD THREAD METRIC THD. VARIANTS

7 AND 9 X ------X T STAINLESS THROUGH 75 JACKSCREW STEEL MALE PASSIVATED ------X X 60 AND 104

7 AND 9 X ------X T STAINLESS THROUGH 75 JACKSCREW STEEL FEMALE PASSIVATED ------X X 60 AND 104

7 AND 9 X * ------X E STAINLESS THROUGH 75 JACKSCREW STEEL MALE PASSIVATED ------X X 60 AND 104

7 AND 9 X * ------X E STAINLESS THROUGH 75 JACKSCREW STEEL ACCESSORIES FEMALE PASSIVATED ------X X 60 AND 104

7 AND 9 X * ------X EL STAINLESS THROUGH 75 JACKSCREW STEEL MALE PASSIVATED ------X X 60 AND 104

7 AND 9 X * ------X EL STAINLESS THROUGH 75 JACKSCREW STEEL FEMALE PASSIVATED ------X X 60 AND 104

* SET SCREW OPTION AVAILABLE ON STAINLESS STEEL TURNABLE JACKSCREWS WITH 6-32 THREADS ONLY

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 55 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard ACCESSORIES FOR Density RECTANGULAR CONNECTORS Rectangular Positronic Industries connectpositronic.com

POLARIZATION OF MALE AND FEMALE SHELLS MALE SHELL QUALIFIED TO MIL-DTL-28748 0.125 [3.18] Ø FEMALE SHELL POLARIZING PIN

0.452 [11.48] 0.243 [6.17] POLARIZATION 0.158 [4.01] Polarization is accomplished with shells by a pin and slot arrangement. Female shells are slot- ted to accept non-magnetic stainless steel polarizing pins mounted on the male shells. 0.936 There are 7 polarizing positions available [23.77] 0.936 which are designated by the letters A, B, C, D, E, [23.77] F or G. Nonpolarized shells are designated by “O” and are supplied without slot and pin. See ordering chart. 0.16 [4.1] 0.156 [3.96] TYP. 6 SPACES

Typical Part Number: Typical Part Number: G34000PD000 G34000RD000 DIMENSIONS FOR FEMALE SHELLS (R) QUALIFIED TO MIL-DTL-28748

A FIGURE 1 FIGURE 2 0.383 FIGURE 3 A B A G [9.73] B F B 0.117 [2.97]

0.062 0.062 R. [1.57] R. 0.062 D [1.57] [1.57]R. E D C E E C C D ACCESSORIES 0.120 0.120 [3.05] Ø 2 HOLES Ø 8 HOLES 0.120 [3.05] Ø 6 HOLES, [3.05] 0.150 [3.81] WIDE SLOTS ON SIZES 60 AND 104

FIGURE PART NUMBER A B C D E F G

0.517 0.380 1.453 1.000 0.875 0.719 1 G9000R000 ----- [13.13] [9.65] [36.91] [25.40] [22.23] [18.26] 0.580 0.445 1.393 0.938 0.812 0.719 1 G14000R000 ----- [14.73] [11.30] [35.38] [23.83] [20.62] [18.26] 0.705 0.575 1.453 1.000 0.875 0.719 1 G18000R000 ----- [17.91] [14.61] [36.91] [25.40] [22.23] [18.26] 0.580 0.453 1.707 1.250 1.125 0.719 1 G20000R000 ----- [14.73] [11.51] [43.36] [31.75] [28.58] [18.26] 0.705 0.580 1.775 1.312 1.187 0.719 1 G26000R000 ----- MATERIAL: [17.91] [14.73] [45.09] [33.32] [30.14] [18.26] 0.040 [1.02] 0.898 0.763 2.143 1.688 1.423 0.234 0.719 THICK 3 G34000R000 [22.81] [19.38] [54.43] [42.88] [36.14] [5.94] [18.26] ALUMINUM 0.895 0.768 2.458 2.000 1.750 0.234 0.719 3 G42000R000 [22.73] [19.51] [62.43] [50.80] [44.45] [5.94] [18.26] FINISH: 1.020 0.763 2.861 2.281 2.031 0.234 0.719 YELLOW 3 G50000R000 [25.91] [19.38] [72.67] [57.94] [51.59] [5.94] [18.26] OR BLACK 1.688 1.481 2.905 2.375 2.075 0.438 0.719 3 G60000R000 ANODIZE [42.88] [37.62] [73.78] [60.33] [52.71] [11.11] [18.26] 1.269 1.130 2.429 1.969 1.704 0.250 0.719 3 G66000R000 [32.23] [28.70] [61.70] [50.01] [43.28] [6.35] [18.26] 1.375 1.125 2.865 2.281 2.031 0.719 2 G75000R000 ----- [34.93] [28.58] [72.77] [57.94] [51.59] [18.26] 1.688 1.481 2.905 2.375 2.075 0.438 0.719 3 G104000R000 [42.88] [37.62] [73.78] [60.33] [52.71] [11.11] [18.26]

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 56 ACCESSORIES FOR Standard Density RECTANGULAR CONNECTORS Positronic Industries Rectangular connectpositronic.com

DIMENSIONS FOR MALE SHELLS (P) QUALIFIED TO MIL-DTL-28748

FIGURE 1 FIGURE 2A FIGURE 3 A 0.383 A B B [9.73] F 0.117 B G [2.97]

0.062 0.062 ACCESSORIES R R E [1.57] D [1.57] 0.062 C R D [1.57] E E D C C

0.120 0.120 Ø 2 HOLES Ø 8 HOLES [3.05] [3.05] 0.120 [3.05] Ø 6 HOLES, 0.150 [3.81] WIDE SLOTS ON SIZES 60 AND 104

FIGURE PART NUMBER A B C D E F G

0.495 0.380 1.435 1.000 0.875 0.719 1 G9000P000 ----- [12.57] [9.65] [36.45] [25.40] [22.23] [18.26] 0.562 0.445 1.375 0.938 0.812 0.719 1 G14000P000 ----- [14.27] [11.30] [34.93] [23.83] [20.62] [18.26] 0.683 0.575 1.435 1.000 0.875 0.719 1 G18000P000 ----- [17.35] [14.61] [36.45] [25.40] [22.23] [18.26] 0.562 0.453 1.687 1.250 1.125 0.719 1 G20000P000 ----- [14.27] [11.51] [42.85] [31.75] [28.58] [18.26] 0.682 0.580 1.750 1.312 1.187 0.719 1 G26000P000 ----- [17.32] [14.73] [44.50] [33.32] [30.14] [18.26] 0.870 0.763 2.120 1.688 1.423 0.234 0.719 3 G34000P000 [22.10] [19.38] [53.85] [42.88] [36.14] [5.94] [18.26] 0.875 0.768 2.432 2.000 1.750 0.234 0.719 3 G42000P000 [22.23] [19.51] [61.77] [50.80] [44.45] [5.94] [18.26] 1.000 0.763 2.841 2.281 2.031 0.234 0.719 3 G50000P000 [25.40] [19.38] [72.16] [57.94] [51.59] [5.94] [18.26] 1.665 1.481 2.885 2.375 2.075 0.438 0.719 3 G60000P000 [42.29] [37.62] [73.28] [60.33] [52.71] [11.11] [18.26] 1.249 1.130 2.405 1.969 1.704 0.250 0.719 3 G66000P000 [31.72] [28.70] [61.09] [50.01] [43.28] [6.35] [18.26] 1.355 1.125 2.845 2.281 2.031 0.719 2 G75000P000 ----- [34.42] [28.58] [72.26] [57.94] [51.59] [18.26] 1.665 1.481 2.885 2.375 2.075 0.438 0.719 3 G104000P000 [42.29] [37.62] [73.28] [60.33] [52.71] [11.11] [18.26]

MATERIAL: 0.040 [1.02] THICK ALUMINUM FINISH: YELLOW OR BLACK ANODIZE DIMENSIONS ARE IN INCHES [MILLIMETERS]. 57 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard ACCESSORIES FOR Density RECTANGULAR CONNECTORS Rectangular Positronic Industries connectpositronic.com

DIMENSIONS FOR MOUNTING PLATES (H) QUALIFIED TO MIL-DTL-28748 Mounting plates provide a simple, economical means of mounting the connector to any supporting surface. They can be used with or without shells and are available with floating bushings for “blind mountings” to facilitate alignment and coupling of the connector.

FIGURE 1 FIGURE 2 E E

0.062 0.062 A B C R. A B C R. [1.57] [1.57] FLOATING BUSHING OPTION 0.156 0.125 R. Ø [3.96] 0.125 [3.18] 0.156 D [3.18] Ø F R. 4 HOLES D [3.96] 10 HOLES FIGURE 3E FIGURE 4 0.375 E [9.53]

0.150 0.125 Ø [3.18] Ø [3.81] 12 HOLES 10 HOLES ON SIZES 60 AND G 104 ONLY A B C A B C

0.125

[3.18] Ø ACCESSORIES 10 HOLES ON F 0.156 SIZE 66 ONLY F R. D D [3.96]

FIGURE PART NUMBER A B C D E F G

2.016 1.000 0.876 0.406 0.958 1 G9000H000 ------[51.21] [25.40] [22.25] [10.31] [24.33] 1.953 0.937 0.812 0.469 1.015 1 G14000H000 ------[49.61] [23.80] [20.62] [11.91] [25.78] 2.016 1.000 0.875 0.594 1.141 1 G18000H000 ------[51.21] [25.40] [22.23] [15.09] [28.98] 2.266 1.250 1.125 0.468 1.016 1 G20000H000 ------[57.56] [31.75] [28.58] [11.89] [25.81] 2.328 1.312 1.188 0.594 1.140 MATERIAL: ALUMINUM 1 G26000H000 ------[59.13] [33.32] [30.18] [15.09] [28.96] 2.703 1.687 1.438 0.750 1.328 0.234 FINISH: YELLOW OR 2 G34000H000 ----- [68.66] [42.85] [36.53] [19.05] [33.73] [5.94] BLACK ANODIZE 3.016 2.000 1.750 0.750 1.328 0.234 2 G42000H000 ----- [76.61] [50.80] [44.45] [19.05] [33.73] [5.94] 3.422 2.281 2.031 0.750 1.453 0.234 2 G50000H000 ----- FOR FLOATING BUSHING [86.92] [57.94] [51.59] [19.05] [36.91] [5.94] OPTION USE CODE “FB” IN 3.500 2.375 2.125 1.488 2.000 0.438 3.875 STEP 9 OF ORDERING 4 G60000H000 [88.90] [60.33] [53.98] [37.74] [50.80] [11.13] [98.43] INFORMATION 2.984 1.969 1.718 1.125 1.688 0.250 3.296 4 G66000H000 [75.79] [50.01] [43.64] [28.58] [42.88] [6.35] [83.72] 3.422 2.281 2.031 1.109 1.797 0.117 3 G75000H000 ----- [86.92] [57.94] [51.59] [28.17] [45.65] [2.98] 3.500 2.375 2.125 1.488 2.000 0.438 3.875 4 G104000H000 [88.90] [60.33] [53.98] [37.74] [50.80] [11.13] [98.43]

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 58 ACCESSORIES FOR Standard Density RECTANGULAR CONNECTORS Positronic Industries Rectangular connectpositronic.com

CABLE ADAPTERS DIMENSIONS FOR TOP OPENING HOODS (J,Q)

OPENING OPENING OPENING FIGURE 1 F FIGURE 2 F FIGURE 3 F IN HOOD IN HOOD IN HOOD

D D G D

B B B A A A

E E C C C ACCESSORIES FIGURE PART NUMBER A B C D E F G 1.140 1.549 1.225 0.437 0.200 0.312 Ø 3 G700000J0 [28.96] [39.34] [31.12] [11.10] [5.08] [7.92] ----- 1.000 1.304 0.812 0.437 0.281 0.250 Ø 3 G800000J0 [25.40] [33.12] [20.62] [11.10] [7.14] [6.35] ----- PLASTIC CABLE CLAMPS FOR RIGID 1.245 1.636 1.357 0.437 0.293 0.375 0.516 0.812 CABLE SUPPORT ARE AVAILABLE ON 1 G900000J0 [31.62] [41.55] [34.47] [11.10] [7.44] [9.53]x [13.11] [20.62] HOODS FOR CONTACT VARIANTS 34, 0.855 1.235 1.340 0.437 0.255 0.312 Ø 42 AND 50. SEE PAGE 64. 3 G900000J20 [21.72] [31.38] [34.04] [11.10] [6.48] [7.92] ----- 1.200 1.591 1.250 0.500 0.281 0.438 0.495 0.812 1 G1400000J0 [30.48] [40.41] [31.75] [12.70] [7.14] [11.13]x [12.57] [20.62] 1.188 1.569 1.250 0.500 0.281 0.375 Ø MATERIAL: HOODS, CABLE CLAMPS 3 G1400000J30 [30.18] [39.86] [31.75] [12.70] [7.14] [9.53] ----- AND KNOBS - ALUMINUM, YELLOW OR 1.188 1.621 1.312 0.624 0.327 0.531 Ø 0.938 BLACK ANODIZE 1 G1800000J0 [30.18] [41.17] [33.32] [15.85] [8.31] [13.49] [23.83] 1.312 1.703 1.580 0.502 0.281 0.442 0.659 0.812 DESKIRTED HOODS AVAILABLE 1 G2000000J0 [33.32] [43.26] [40.13] [12.80] [7.14] [11.23]x [16.74] [20.62] 3 G2100000J0 1.335 1.780 2.290 0.437 0.245 0.375 Ø ----- [33.91] [45.21] [58.17] [11.10] [6.22] [9.53] 1.281 1.727 1.625 0.624 0.281 0.375 0.594 3 G2600000J0 [32.54] [43.87] [41.28] [15.85] [7.14] [9.53]x [15.09] ----- HOODS HAVE THREADED MOUNTING HOLES FOR USE WITH POLARIZING 3 G3400000J0 1.250 1.652 2.000 0.834 0.271 0.700 Ø ----- [31.75] [41.96] [50.80] [21.18] [6.88] [17.79] GUIDES TO ATTACH TO CONNECTOR 1.250 1.641 2.690 0.507 0.315 0.445 0.630 0.812 1 G4100000J0 [31.75] [41.68] [68.31] [12.88] [8.00] [11.30]x [16.00] [20.62] 1.300 1.700 2.312 0.830 0.093 0.695 Ø 3 G4200000J0 [33.02] [43.18] [58.72] [21.08] [2.36] [17.65] ----- 1.834 2.292 2.600 0.812 0.099 0.750 0.990 3 G5000000J0 [46.58] [58.22] [66.04] [20.62] [2.51] [19.05]x [25.15] ----- 1.297 1.708 2.594 0.812 0.093 0.625 Ø 3 G5000000J20 [32.94] [43.38] [65.89] [20.62] [2.36] [15.88] ----- 3 G5000000J30 1.832 2.292 2.600 0.812 0.139 0.750 Ø ----- [46.53] [58.22] [66.04] [20.62] [3.53] [19.05] 1.297 1.745 2.594 0.812 0.093 0.750 0.990 3 G5000000J50 [32.94] [44.32] [65.89] [20.62] [2.36] [19.05]x [25.15] ----- 2.220 2.740 2.846 1.627 0.092 1.188 Ø 2 G6000000Q0 [56.39] [69.60] [72.29] [41.33] [2.34] [30.18] ----- 1.140 1.644 2.377 1.221 0.110 0.874 1.141 2 G6600000Q0 [28.96] [41.76] [60.38] [31.01] [2.79] [22.20]x [28.98] ----- 2.015 2.530 2.594 1.189 0.085 1.060 Ø 3 G7500000J0 [51.18] [64.26] [65.89] [30.20] [2.16] [26.92] ----- 2.220 2.740 2.846 1.627 0.092 1.188 Ø 2 G10400000Q0 [56.39] [69.60] [72.29] [41.33] [2.34] [30.18] -----

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 59 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard ACCESSORIES FOR Density RECTANGULAR CONNECTORS Rectangular Positronic Industries connectpositronic.com

CABLE ADAPTERS DIMENSIONS FOR SIDE OPENING HOODS (L,S)

FIGURE 1 FIGURE 2 FIGURE 3 F OPENING IN HOOD F OPENING IN HOOD F OPENING IN HOOD

D D D G

A A A

E E B BB CC C

FIGURE PART NUMBER A B C D E F G

1.240 1.362 1.726 0.437 0.246 0.375 0.500 0.812 1 G900000L0 [31.50] [34.59] [43.84] [11.10] [6.25] [9.53]x [12.70] [20.62] 1.187 1.250 1.641 0.500 0.281 0.438 0.500 0.812 1 G1400000L0 [30.15] [31.75] [41.68] [12.70] [7.14] [11.13]x [12.70] [20.62] 1.188 1.250 1.631 0.500 0.281 0.375 Ø 3 G1400000L30 -----

[30.18] [31.75] [41.43] [12.70] [7.14] [9.53] ACCESSORIES 1.188 1.312 1.745 0.624 0.281 0.546 Ø 0.938 1 G1800000L0 [30.18] [33.32] [44.33] [15.85] [7.14] [13.87] [23.83] 1.312 1.562 1.953 0.504 0.231 0.442 0.668 0.812 1 G2000000L0 [33.32] [39.67] [49.61] [12.80] [5.87] [11.23]x [16.97] [20.62] 1.335 2.290 2.736 0.437 0.245 0.375 Ø 3 G2100000L0 ----- [33.91 [58.17] [69.49] [11.10] [6.22] [9.53] 1.281 1.625 2.071 0.624 0.281 0.375 0.594 3 G2600000L0 ----- [32.54] [41.28] [52.60] [15.85] [7.14] [9.53]x [15.09] 1.250 2.000 2.403 0.834 0.271 0.700 Ø 3 G3400000L0 ----- [31.75] [50.80] [61.04] [21.19] [6.88] [17.78] 1.250 2.690 3.136 0.507 0.315 0.426 0.615 1 G4100000L0 ----- [31.75] [68.33] [79.65] [12.88] [8.00] [10.82]x [15.62] 1.300 2.312 2.712 0.830 0.093 0.695 Ø 3 G4200000L0 ----- [33.02] [58.72] [68.88] [21.08] [2.36] [17.65] 1.834 2.678 3.124 0.812 0.093 0.750 0.990 3 G5000000L0 [46.58] [68.02] [79.35] [20.62] [2.36] [19.05]x [25.15] 1.140 2.377 2.947 1.221 0.110 0.845 Ø 2 G6600000S0 ----- [28.96] [60.38] [74.85] [31.01] [2.79] [21.46] 2.015 2.594 3.109 1.189 0.085 1.060 Ø 3 G7500000L0 ----- [51.18] [65.89] [78.97] [30.20] [2.16] [26.92]

MATERIAL: HOODS, CABLE CLAMPS AND KNOBS - ALUMINUM, YELLOW OR BLACK ANODIZE HOODS HAVE THREADED MOUNTING HOLES FOR USE WITH POLARIZING GUIDES TO ATTACH TO CONNECTOR DESKIRTED HOODS AVAILABLE

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 60 ACCESSORIES FOR Standard Density RECTANGULAR CONNECTORS Positronic Industries Rectangular connectpositronic.com

CABLE ADAPTERS DIMENSIONS FOR TOP OPENING HOODS WITH JACKSCREW SYSTEM (J, Y, Z)

FIGURE 1 H OPENING FIGURE 2 H OPENING FIGURE 3 H OPENING IN HOOD IN HOOD IN HOOD

D D D I D

F B B F A B F A A

E E E G G 0.165 G 0.161 0.165 C 0.161 [4.19] C 0.165 C 0.161 [4.09] [4.19] [4.09] [4.19] [4.09] ACCESSORIES FIGURE PART NUMBER A B C D E F G H I

1.245 1.636 1.357 0.437 0.293 1.943 1.000 0.375 0.516 0.812 1 G900E100J0 [31.62] [41.55] [34.47] [11.10] [7.44] [49.35] [25.40] [9.53]x [13.11] [20.62] 1.200 1.591 1.250 0.500 0.281 1.864 0.936 0.438 0.495 0.812 1 G1400E100J0 [30.48] [40.41] [31.75] [12.70] [7.14] [46.89] [23.77] [11.13]x [12.57] [20.62] 1.188 1.621 1.312 0.624 0.327 1.864 1.000 0.531 Ø 0.938 1 G1800E100J0 [30.18] [41.17] [33.32] [15.85] [8.31] [46.89] [25.40] [13.49] [23.83] 1.312 1.703 1.580 0.502 0.281 1.882 1.250 0.442 0.659 0.812 1 G2000E100J0 [33.32] [43.26] [40.13] [12.80] [7.14] [47.80] [31.75] [11.23]x [16.74] [20.62] 1.335 1.780 2.290 0.437 0.245 1.989 1.936 0.375 Ø 3 G2100E100J0 ----- [33.91] [45.21] [58.17] [11.10] [6.22] [50.52] [49.17] [9.53] 1.281 1.727 1.625 0.624 0.281 1.906 1.312 0.375 0.594 3 G2600E100J0 ----- [32.54] [43.87] [41.28] [15.85] [7.14] [48.41] [33.32] [9.53]x [15.09] 1.250 1.652 2.000 0.834 0.271 1.780 1.687 0.700 Ø 3 G3400000Y0 ----- [31.75] [41.96] [50.80] [21.18] [6.88] [45.21] [42.85] [17.79] 1.250 1.641 2.690 0.507 0.315 1.873 2.312 0.445 0.630 0.812 1 G4100E100J0 [31.75] [41.68] [68.31] [12.88] [8.00] [47.57] [58.72] [11.30]x [16.00] [20.62] 1.300 1.700 2.312 0.830 0.093 1.826 2.000 0.695 Ø 3 G4200000Y0 ----- [33.02] [43.18] [58.72] [21.08] [2.36] [46.38] [50.80] [17.63] 1.834 2.292 2.600 0.812 0.099 2.354 2.281 0.750 0.990 3 G5000000Y0 ----- [46.58] [58.22] [66.04] [20.62] [2.51] [59.79] [57.94] [19.05]x [25.15] 1.297 1.708 2.594 0.812 0.093 1.827 2.281 0.625 Ø 3 G5000000Y20 ----- [32.94] [43.38] [65.89] [20.62] [2.36] [46.41] [57.94] [15.88] 1.832 2.292 2.600 0.812 0.139 2.354 2.281 0.750 Ø 3 G5000000Y30 ----- [46.53] [58.22] [66.04] [20.62] [3.53] [59.79] [57.94] [19.05] 1.297 1.745 2.594 0.812 0.093 1.826 2.281 0.750 0.990 3 G5000000Y50 ----- [32.94] [44.32] [65.89] [20.62] [2.36] [46.38] [57.94] [19.05]x [25.15] 2.220 2.740 2.846 1.627 0.092 2.867 2.375 1.188 Ø 2 G6000000Z0 ----- [56.39] [69.60] [72.29] [41.33] [2.34] [72.82] [60.33] [30.18] 1.140 1.644 2.377 1.221 0.110 1.827 1.969 0.874 1.141 2 G6600000Z0 ----- [28.96] [41.76] [60.38] [31.01] [2.79] [46.41] [50.01] [22.20]x [28.97] 2.015 2.530 2.594 1.189 0.085 2.520 2.281 1.060 Ø 3 G7500000Y0 ----- [51.18] [64.26] [65.89] [30.20] [2.16] [64.01] [57.94] [26.92] 2.220 2.740 2.846 1.627 0.092 2.867 2.375 1.188 Ø 2 G10400000Z0 ----- [56.39] [69.60] [72.29] [41.33] [2.34] [72.82] [60.33] [30.18]

MATERIAL: HOODS, CABLE CLAMPS AND KNOBS - ALUMINUM, YELLOW OR BLACK ANODIZE JACKSCREWS - STAINLESS STEEL, PASSIVATED, SEE PAGE 55 FOR THREAD INFORMATION M 3 x 0.5 METRIC THREADS AVAILABLE ON ZINC PLATED STEEL JACKSCREWS DESKIRTED HOODS AVAILABLE

DIMENSIONS ARE IN INCHES [MILLIMETERS]. * WHEN SUPPLIED WITH A FEMALE OR MALE SHELL, THE JACKSCREW MATING LENGTHS 61 ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.161 [4.09] SHALL BE 0.121 [3.07] AND THE 0.165 [4.19] SHALL BE 0.125 [3.18] Standard ACCESSORIES FOR Density RECTANGULAR CONNECTORS Rectangular Positronic Industries connectpositronic.com

CABLE ADAPTERS DIMENSIONS FOR SIDE OPENING HOODS WITH JACKSCREW SYSTEM (L,I,V)

OPENING OPENING OPENING FIGURE 1 H FIGURE 2 HHFIGURE 3 IN HOOD IN HOOD IN HOOD

D D D I

F F F A A A

E E 0.165 G 0.161 G G 0.161 0.161 [4.19] CC[4.09] 0.165 0.165 C [4.19] [4.09] [4.09] B B [4.19] B

FIGURE PART NUMBER A B C D E F G H I

1.240 1.726 1.362 0.437 0.246 1.943 1.000 0.375 0.500 0.812 1 G900E100L0 [31.50] [43.84] [34.59] [11.10] [6.25] [49.35] [25.40] [9.53]x [12.70] [20.62] 1.187 1.641 1.250 0.500 0.281 1.864 0.936 0.438 0.500 0.812 1 G1400E100L0 [30.15] [41.68] [31.75] [12.70] [7.14] [47.35] [23.77] [11.13]x [12.70] [20.62]

1.188 1.631 1.250 0.500 0.281 1.864 0.936 0.375 Ø ACCESSORIES 3 G1400E100L30 ----- [30.18] [41.43] [31.75] [12.70] [7.14] [47.35] [23.77] [9.53] 1.188 1.745 1.312 0.624 0.281 1.818 1.000 0.546 Ø 0.938 1 G1800E100L0 [30.18] [44.32] [33.32] [15.85] [7.14] [46.18] [25.40] [13.87] [23.83] 1.312 1.953 1.562 0.504 0.231 1.882 1.250 0.442 0.668 0.812 1 G2000E100L0 [33.32] [49.61] [39.67] [12.80] [5.87] [47.80] [31.75] [11.23]x [16.97] [20.62] 1.335 2.736 2.290 0.437 0.245 1.989 1.936 0.375 Ø 3 G2100E100L0 ----- [33.91] [69.49] [58.17] [11.10] [6.22] [50.52] [49.17] [9.53] 1.281 2.071 1.625 0.624 0.281 1.906 1.312 0.375 0.594 3 G2600E100L0 ----- [32.54] [52.60] [41.28] [15.85] [7.14] [48.41] [33.32] [9.53]x [15.09] 1.250 2.403 2.000 0.834 0.271 1.780 1.687 0.700 Ø 3 G3400000I0 ----- [31.75] [61.04] [50.80] [21.19] [6.88] [45.21] [42.85] [17.78] 1.250 3.136 2.690 0.507 0.315 1.873 2.312 0.426 0.615 3 G4100E100L0 ----- [31.75] [79.65] [68.33] [12.88] [8.00] [47.57] [58.72] [10.82]x [15.62] 1.300 2.712 2.312 0.830 0.093 1.826 2.000 0.695 Ø 3 G4200000I0 ----- [33.02] [68.88] [58.72] [21.08] [2.36] [46.38] [50.80] [17.65] 1.834 3.124 2.678 0.812 0.093 2.354 2.281 0.750 0.990 3 G5000000I0 ----- [46.58] [79.35] [68.02] [20.62] [2.36] [59.79] [57.94] [19.05]x [25.15] 1.140 2.947 2.377 1.221 0.110 1.827 1.969 0.845 Ø 2 G6600000V0 ----- [28.96] [74.85] [60.38] [31.01] [2.79] [46.41] [50.01] [21.46] 2.015 3.109 2.594 1.189 0.085 2.520 2.281 1.060 Ø 3 G7500000I0 ----- [51.18] [78.97] [65.89] [30.20] [2.16] [64.01] [57.94] [26.92]

* WHEN SUPPLIED WITH A FEMALE OR MALE SHELL, THE JACKSCREW MATING LENGTHS 0.161 [4.09] SHALL BE 0.121 [3.07] AND THE 0.165 [4.19] SHALL BE 0.125 [3.18].

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 62 ACCESSORIES FOR Standard Density RECTANGULAR CONNECTORS Positronic Industries Rectangular connectpositronic.com

CABLE ADAPTERS DIMENSIONS FOR SIDE ACCESS HOODS WITH JACKSCREW SYSTEM (Z,V)

TOP OPENING (Z) SIDE OPENING (V) FIGURE 1 E NOMINAL FIGURE 2 CABLE D DIAMETER 6-32 UNC CABLE CLAMP SCREW B

H A

J B F

ACCESSORIES C CABLE CLAMP IS SHOWN G DISASSEMBLED FOR CLARITY

FIGURE PART NUMBER A B C D E F G H J

2.100 0.812 1.688 2.100 0.438 0.860 1.110 2.605 1 G3400000Z0 ----- [53.34] [20.62] [42.88] [53.34] [11.13] [21.84] [28.19] [66.17] 2.100 0.812 1.688 2.100 0.438 0.860 1.110 2.605 1.050 2 G3400000V0 [53.34] [20.62] [42.88] [53.34] [11.13] [21.84] [28.19] [66.17] [26.67] 2.693 0.812 2.282 2.693 0.625 0.860 1.235 3.198 1 G5000000Z0 ----- [68.40] [20.62] [57.96] [68.40] [15.88] [21.84] [31.37] [81.23] 2.693 0.812 2.282 2.693 0.625 0.860 1.235 3.198 1.347 2 G5000000V0 [68.40] [20.62] [57.96] [68.40] [15.88] [21.84] [31.37] [81.23] [34.21] 2.693 0.937 2.282 2.693 1.000 1.219 1.720 3.198 1 G7500000Z0 ----- [68.40] [23.80] [57.96] [68.40] [25.40] [30.96] [43.69] [81.23] 2.693 0.937 2.282 2.693 1.000 1.219 1.720 3.245 1.347 2 G7500000V0 [68.40] [23.80] [57.96] [68.40] [25.40] [30.96] [43.69] [82.42] [34.21]

MATERIAL: HOODS AND KNOBS - ALUMINUM, YELLOW OR BLACK ANODIZE CABLE CLAMPS - ALUMINUM, YELLOW OR BLACK ANODIZE JACKSCREW - STAINLESS STEEL, PASSIVATED, 6-32 THREADS STANDARD M3 x 0.5 METRIC THREADS AVAILABLE

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 63 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard ACCESSORIES FOR Density RECTANGULAR CONNECTORS Rectangular Positronic Industries connectpositronic.com

EMI/RFI SHIELDED HOOD

REMOVABLE CONTACT

HOOD, CABLE CLAMPS AND KNOBS MATERIAL: ALUMINUM, YELLOW IRIDITE JACKSCREWS MATERIAL: STAINLESS STEEL SHIELD ENVELOP MATERIAL: CONDUCTIVE FABRIC CONNECTOR TYPICAL SHIELDING EFFECTIVENESS AVERAGES INSULATOR 60 dB IN THE RANGE OF 10 MHz - 1 GHz

SHIELD ENVELOPE

CABLE CONNECTOR HOOD AVAILABLE IN CONNECTOR VARIANTS 14, 20, 34 AND 50 CABLE CLAMP

CONTACT TECHNICAL SALES FOR ORDERING INFORMATION

TOP OPENING HOODS WITH JACKSCREW SYSTEM AND

PLASTIC CABLE CLAMPS ACCESSORIES

FOR RIGID CABLE SUPPORT

HOOD PART H H NUMBER 0.300 MAX. G3400000Y60 [7.62] Ø 0.375 MAX. G3400000Y70 [9.53] Ø 0.450 MAX. G3400000Y80 [11.43] Ø 0.300 MAX. G4200000Y60 [7.62] Ø 0.500 0.375 MAX. [12.70] G4200000Y70 [9.53] Ø 0.450 MAX. G4200000Y80 [11.43] Ø 0.300 MAX. G5000000Y60 [7.62] Ø 0.375 MAX. G5000000Y70 [9.53] Ø 0.450 MAX. G5000000Y80 [11.43] Ø

CABLE CLAMPS MATERIAL - COMPOSITE STANDARD, GLASS FILLED POLYESTER OPTION

ALUMINUM MATERIAL WITH YELLOW OR BLACK ANODIZE FINISH ALSO AVAILABLE FOR CABLE CLAMPS

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 64 ACCESSORIES FOR Standard Density RECTANGULAR CONNECTORS Positronic Industries Rectangular connectpositronic.com

EMI/RFI SHIELDED CABLE ADAPTER (HOOD) AND SHELLS (Z2, R2, P2) FOR USE WITH SIZE 34 CONNECTOR VARIANTS DEEP DRAWN STEEL CONSTRUCTION SHIELDED TOP OPENING HOOD (Z2)

0.450 [11.43] Max. Cable Opening

2.000 [50.80] ACCESSORIES 1.750 [44.45] 1.780 [45.21]

1.250 [31.75]

Materials and Finishes: Hood: Steel, nickel plate, or tin plate. Cable Clamp: Plastic, nickel plate. 0.168 [4.27] 0.164 Jackscrews: Stainless steel, passivated. [4.17] Knobs: Aluminum, anodized. 1.688 [42.88]

SHIELDED FEMALE SHELL (R2) SHIELDED MALE SHELL (P2)

0.234 0.234 0.719 0.719 [5.94] [18..26] 0.234 0.234 [5.94] [5.94] [18.26] [5.94]

1.688 [42.88] 1.688 [42.88] Dimpled, Typ. 2.143 [54.43] 2.120 [53.85]

0.870 0.898 ø 0.120 [3.15], ø 0.120 [3.15], 6 [22.10] [22.81] 6 Places Places

Materials and Finishes: Steel, nickel plate, or tin plate. DIMENSIONS ARE IN INCHES [MILLIMETERS]. 65 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Aluminum, yellow chromate conversion. Standard ACCESSORIES FOR Density RECTANGULAR CONNECTORS Rectangular Positronic Industries connectpositronic.com

PANEL CUT-OUT DIMENSIONS FOR GM SERIES AND GMCT SERIES CONNECTORS

FIGURE 1 FIGURE 2 FIGURE 3

D Ø C C 2 PLACES H RADIUS E Ø G 2 PLACES

B A BBA A

F D Ø D Ø G C F 4 PLACES 4 PLACES F

B C D E H SIZE FIGURE A F G MIN. MIN. MIN. MIN. MAX.

0.906 0.660 0.386 0.120 7 1 ------[23.01] [16.76] [9.80] [3.05] 0.562 0.440 0.385 0.095 8 1 ------[14.27] [11.18] [9.78] [2.41] ACCESSORIES 1.000 0.820 0.386 0.120 9 1 ------[25.40] [20.83] [9.80] [3.05] 0.936 0.817 0.446 0.120 0.118 14 1 ------[23.77] [20.75] [11.33] [3.05] [3.00] 1.000 0.880 0.572 0.120 0.115 18 1 ------[25.40] [22.35] [14.53] [3.05] [2.92] 1.250 1.129 0.446 0.120 0.115 20 1 ------[31.75] [28.68] [11.33] [3.05] [2.92] 1.936 1.830 0.384 0.120 0.115 21 1 ------[49.17] [46.48] [9.75] [3.05] [2.92] 1.312 1.192 0.572 0.120 26 1 ------[33.32] [30.28] [14.53] [3.05] 1.687 1.389 0.776 0.120 0.125 0.234 34 2 ------[42.85] [35.28] [19.71] [3.05] [3.18] [5.94] 2.312 2.135 0.446 0.120 41 1 ------[58.72] [54.23] [11.33] [3.05] 2.000 1.682 0.776 0.120 0.125 0.234 42 2 ------[50.80] [42.72] [19.71] [3.05] [3.18] [5.94] 2.282 1.983 0.776 0.120 0.125 0.234 50 2 ------[57.96] [50.37] [19.71] [3.05] [3.18] [5.94] 2.375 2.058 1.479 0.120 0.145 0.438 60 2 ------[60.33] [52.27] [37.57] [3.05] [3.68] [11.13] 1.968 1.683 1.135 0.120 0.125 0.251 66 2 ------[49.99] [42.75] [28.83] [3.05] [3.18] [6.38] 2.282 1.987 1.120 0.120 0.234 0.266 75 3 ------[57.96] [50.47] [28.45] [3.05] [5.94] [6.76] 2.375 2.058 1.479 0.120 0.145 0.438 104 2 ------[60.33] [52.27] [37.57] [3.05] [3.68] [11.13]

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 66 GROUNDING PLATES Standard DESIGNED FOR Density Positronic Industries AIRCRAFT APPLICATIONS Rectangular connectpositronic.com

Positronic Industries’ grounding plates were designed espe- The metal plates (angled and plane) have fixed female cially for aircraft applications where shielded cable must be jackscrews that accept the rotating jackscrews, which are an grounded to the aircraft frame. The ground wires of the shield- integral part of the mating female connector. Long rotating ed cable are piggy-backed out of the cable with ferrules and are jackscrews extend beyond the edge of the cable adapter of the crimped to Size 16 female contacts. The female contacts are 14-contact female connector which permits easy coupling to loaded into standard 14 or 34 contact connector housings. the grounding plate. These connectors can then be mated to the grounding plate Other contact variants are available for grounding plate appli- which is fastened to the aircraft frame. cations. Contact Technical Sales for information on the avail- Grounding plates have Size 16 precision-machined male ability of other grounding plates offered by Positronic Industries. contacts which are swaged and soldered onto the metal plate.

GROUND PLATES GROUNDING PLATES TECHNICAL CHARACTERISTICS

MATERIALS AND FINISHES: Contact Retention Insulator: Glass-filled DAP per MIL-M-14, Type in Insulator: 20 lbs. (89N) after 10 cycles of contact SDG-F. Grey or black in color. insertion/extraction. Female Contact 2 Grounding Plates: Copper alloy with tin plate. Termination: Crimp wires, Sizes 20 AWG [0.5 mm ] 2 through 24 AWG [0.25 mm ]. Contacts: Copper alloy with 0.000010 inch [0.25 microns] gold over nickel plate. Jackscrews: 6-32 UNC threads.

Jackscrew System: Stainless steel, passivated. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 13 amperes nominal. Strain Reliefs: Steel with zinc plate and chromate seal or aluminum with yellow anodize. Insulation Resistance: 5 G ohms.

Working Voltage: 500 VAC (rms). MECHANICAL CHARACTERISTICS: Removable Working Temperature: -65°C to 150°C. Female Contacts: Insert contact to rear face of insulator, release from front face of insulator. “Closed Entry” design for highest reliability.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 67 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard GROUNDING PLATES Density DESIGNED FOR Rectangular AIRCRAFT APPLICATIONS Positronic Industries connectpositronic.com

GROUNDING PLATE COMPONENT DESCRIPTION

A C2 C1

TYPICAL PART NUMBER: SK2114

TYPICAL PART NUMBER: SK2113

CONNECTOR COMPONENT DESCRIPTIONS

ITEM COMPONENT DESCRIPTIONS

A Female Contacts, Size 16, Crimp Terminations.

B Female Connector Insulator. PLATES GROUND

C1 Fixed Jackscrew.

C2 Rotating Jackscrew.

D Strain Relief provides cable support.

E Grounding Plate.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 68 GROUNDING PLATES Standard DESIGNED FOR Density Positronic Industries AIRCRAFT APPLICATIONS Rectangular connectpositronic.com

Grounding Plate Ordering Information

Grounding plates are offered in five (5) dif- 0.125[3.18] 1.255[31.88] ferent configurations, as shown below. For this grounding plate, 0.060[1.52] 0.935[23.75] order part number: These grounding plates can be used with G14000H000-1265.0 the connector strain relief assemblies shown to the right below. The connector strain relief assemblies are provided with 0.622[15.80] an appropriate number of FC120N2 female 0.382[9.70] contacts. The FC120N2 contacts feature a “Closed Entry” design and accomodate Ø 0.062[1.57] 6-32 UNC-2B 0.355[8.51] wire sizes 20 - 24 AWG (0.5 - 0.25 mm2). Reference the schematics below for dimensional information. Use the indicated part 0.500[12.70] numbers below to order your grounding plate assemblies from Positronic Industries.

Ø 0.160[4.06] 0.500[12.70]

For this grounding plate, order part number: For this grounding plate, order part number: SK2484 SK2665

0.125[3.18] 1.500[38.10] 0.125[3.18] 1.255[31.88]

0.060[1.52] 0.937[23.80] 0.072[1.83] 0.935[23.75] 6-32 UNC-2B

0.237[6.02] 0.780[19.81] 0.560[14.22] 1.000[25.40]

Ø 0.062[1.57] 6-32 UNC-2B 0.350[8.89] 0.157[3.99] Ø 0.165[4.19] 0.500[12.70]

Ø 0.062[1.57] 0.500[12.70] 0.060[1.52]

GROUND PLATES Ø 0.172[4.37] 1.000[25.40]

0.125[3.18] 2.000[50.80] 0.125[3.18] 2.000[50.80]

0.060[1.52] 1.686[42.82] 0.060[1.52] 1.686[42.82] 6-32 UNC-2B

0.375[9.53]

0.930[23.62] 0.555[14.10] 1.323[33.60]

Ø 0.062[1.57] 6-32 UNC-2B 0.335[8.51] 0.157[3.99] 1.000[25.40] Ø 0.165[4.19]

0.492[12.50] Ø 0.062[1.57]

0.060[1.52]

Ø 0.165[4.19] 1.000[25.40]

For this grounding plate, order part number: For this grounding plate, order part number: SK2114 SK2664

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 69 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard GROUNDING PLATES Density DESIGNED FOR Rectangular AIRCRAFT APPLICATIONS Positronic Industries connectpositronic.com

For this connector strain relief 0.274[6.96] 1.692[42.98] assembly, order part number: GMCT14F0EX00A0-697.0 6-32 UNC-2A

A plastic cable tie is supplied with this connector.

0.482[12.24]

0.438[11.13] 1.432[36.37]

1.250 [31.75]

0.764[19.41]

FC120N2 FEMALE CONTACT “CLOSED ENTRY” DESIGN 0.274[6.96] 1.692[42.98]

(ENLARGED) The appropriate number of contacts are sup- 6-32 UNC-2A plied with the connectors. These crimp termination contacts accomodate wire sizes 20 - 24 AWG (0.5 - 0.25 mm2). Contact Technical Sales for crimp tool ordering information.

0.781[19.84]

0.750[19.05] 2.447[62.15]

2.000[50.80] GROUND PLATES GROUND For this connector strain relief assembly, order part number: SK2113

DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 70 ORDERING INFORMATION Standard FOR MIL-DTL-28748/3, MIL-DTL-28748/4, Density Positronic Industries MIL-DTL-28748/5 AND MIL-DTL-28748/6 Rectangular connectpositronic.com

CHART #1 MALE CONNECTORS CHART #2 FEMALE CONNECTORS PART NUMBER EXPLANATIONS PART NUMBER EXPLANATIONS M28748/3- B 1 A S 1A M28748/4- C 1 A L 1A

Step 1 – Basic Part Step 6 – Contacts Step 1 – Basic Part Step 6 – Contacts Number (SEE CHART 5) Number (SEE CHART 6) M28748/3- M28748/4

Step 2 – Insert Size Step 5 – Jackscrews/Guide Step 2 – Insert Size Step 5 – Jackscrews/Guide B - 9 Contact Variant Pins B - 9 Contact Variant Pins C - 14 Contact Variant L - Long Jackscrews/Shields C - 14 Contact Variant L - Long Jackscrews/Shields D - 20 Contact Variant Only D - 20 Contact Variant Only E - 26 Contact Variant S - Short Jackscrews/No Shield E - 26 Contact Variant S - Short Jackscrew/No Shield F - 34 Contact Variant F - Fixed Jackscrews/No Shield F - 34 Contact Variant F - Fixed Jackscrew/No Shield G - 42 Contact Variant G - Guide Pin/No Shield G - 42 Contact Variant G - Guide Pin/No Shield H - 50 Contact Variant 0 - None Included H - 50 Contact Variant 0 - None J - 66 Contact Variant J - 66 Contact Variant K - 75 Contact Variant Step 4– Shell K - 75 Contact Variant Step 4– Shell L - 104 Contact Variant A -A (Polarized Plug) L - 104 Contact Variant A -A (Polarized Receptacle) B -B (Polarized Plug) B -B (Polarized Receptacle) Step 3 – Shield/Retaining Plate C -C (Polarized Plug) Step 3 – Shield/Retaining Plate C -C (Polarized Receptacle) D -D (Polarized Plug) 1 - Retaining Plate (Size 9-26) D -D (Polarized Receptacle) Shield E -E (Polarized Plug) 2 - Retaining Plate (Size 34-75, E -E (Polarized Receptacle) 1 - Top Opening Hood (Size 9-50 & 75) F -F (Polarized Plug) except Size 66) F -F (Polarized Receptacle) 2 - Side Opening Hood (Size 9-50 & 75) G -G (Polarized Plug) 3 - Retaining Plate (Size 66/104) G -G (Polarized Receptacle) 3 - Top Opening Hood (Size 66/104) H -Unpolarized Plug 4 - Top Opening Hood (Size 9-50 & 75) H -Unpolarized Receptacle 4 - Side Opening Hood (Size 66/104) J -A (Polarized Receptacle) 5 - Side Opening Hood (Size 9-50 & 75) J -A (Polarized Plug) 0 - None K -B (Polarized Receptacle) 6 - Top Opening Hood (Size 66/104) K -B (Polarized Plug) L -C (Polarized Receptacle) 7 - Side Opening Hood (Size 66/104) L -C (Polarized Plug) Retaining Plate M-D (Polarized Receptacle) 0 - None M-D (Polarized Plug) 5 - Retaining Plate (Size 9-26) N -E (Polarized Receptacle) N -E (Polarized Plug) 6 - Retaining Plate (Size 34-75, P -F (Polarized Receptacle) P -F (Polarized Plug) except Size 66) Q -G (Polarized Receptacle) Q -G (Polarized Plug) 7 - Retaining Plate (Size 66/104) R -Unpolarized Receptacle R -Unpolarized Plug 0 -None 0 -None

See GMCT Series Connectors pages 1-21 and Accessories pages 44-58

CHART #3 MALE CONNECTORS CHART #4 FEMALE CONNECTORS PART NUMBER EXPLANATIONS PART NUMBER EXPLANATIONS M28748/5- B 1 A L 1A M28748/6- B 1 A L 1A

Step 1 – Basic Part Step 6 – Contacts Step 1 – Basic Part Step 6 – Contacts Number 1A - Size 20 Contacts Number 1A - Size 20 Contacts M28748/5- M28748/6-

Step 2 – Insert Size Step 5 – Jackscrews/ Step 2 – Insert Size Step 5 – Jackscrews/Guide A - 7 Contact Variant Guide Pins A - 7 Contact Variant Pins B - 9 Contact Variant L - Long Jackscrews B - 9 Contact Variant L - Long Jackscrews (Shields C - 14 Contact Variant (Shields Only) C - 14 Contact Variant Only) D - 20 Contact Variant S - Short Jackscrews (No Shield) D - 20 Contact Variant S - Short Jackscrews (No Shield) E - 26 Contact Variant F - Fixed Jackscrews (No Shield) E - 26 Contact Variant F - Fixed Jackscrews (No Shield) F - 34 Contact Variant G - Guide Pins (No Shield) F - 34 Contact Variant G - Guide Pins (No Shield) H - 50 Contact Variant 0 - None H - 50 Contact Variant 0 - None

Step 4– Shell Step 4– Shell Step 3 – Shield/Retaining Plate A -A (Polarized Plug) Step 3 – Shield/Retaining Plate A -A (Polarized Plug) Shield B -B (Polarized Plug) Shield B -B (Polarized Plug) 1 - Top Opening, use w/o shell C -C (Polarized Plug) 1 - Top Opening, use w/o shell C -C (Polarized Plug) (Size 9-26) D -D (Polarized Plug) (Size 9-26) D -D (Polarized Plug) 2 - Side Opening, use w/o shell E -E [Polarized Plug) 2 - Side Opening, use w/o shell E -E [Polarized Plug) (Size 9-26) F -F (Polarized Plug) (Size 9-26) F -F (Polarized Plug) 3 - Top Opening, use w/o shell G -G (Polarized Plug) 3 - Top Opening, use w/o shell G -G (Polarized Plug) (Size 34-50) H -Unpolarized Plug (Size 34-50) H -Unpolarized Plug 4 - Side Opening, use w/o shell J -A (Polarized Receptacle) 4 - Side Opening, use w/o shell J -A (Polarized Receptacle) (Size 34-50) K -B (Polarized Receptacle) (Size 34-50) K -B (Polarized Receptacle) ...LISTING Q.P.L. 5 - Top Opening, use with Shell L -C (Polarized Receptacle) 5 - Top Opening, use with Shell L -C (Polarized Receptacle) (Size 34-50) M-D (Polarized Receptacle) (Size 34-50) M-D (Polarized Receptacle) 6 - Side Opening, use with Shell N -E (Polarized Receptacle) 6 - Side Opening, use with Shell N -E (Polarized Receptacle) (Size 34-75, except Size 66) P -F (Polarized Receptacle) (Size 34-50) P -F (Polarized Receptacle) Q -G (Polarized Receptacle) Q -G (Polarized Receptacle) Retaining Plate R -Unpolarized Receptacle Retaining Plate R -Unpolarized Receptacle 7 - Retaining Plate (Size 9-26) 0 -None 7 - Retaining Plate (Size 9-26) 0 -None 8 - Retaining Plate (Size 34-50) 8 - Retaining Plate (Size 34-50)

DIMENSIONS ARE IN INCHES [MILLIMETERS]. See GM Series Connectors pages 45-50 and Accessories pages 51-66 71 ALL DIMENSIONS ARE SUBJECT TO CHANGE. Standard ORDERING INFORMATION Density FOR MIL-DTL-28748/3 AND Rectangular MIL-DTL-28748/4 Positronic Industries connectpositronic.com

CHART #5 CHART #6

CONTACT SIZE PERCENT CONTACT SIZE PERCENT (FOR M28748/3 CONNECTORS) (FOR M28748/4 CONNECTORS) SIZE SIZE SIZE SIZE SIZE SIZE CONTACT 16-16 16-20 20-20 CONTACT 16-16 16-20 20-20 M39029/34-273 M39029/34-272 M39029/34-271 M39029/35-276 M39029/35-275 M39029/35-274 1A 100 0 0 1A 100 0 0 1B 90 0 0 1B 90 0 0 1C 80 0 0 1C 80 0 0 1D 70 0 0 1D 70 0 0 1E 60 0 0 1E 60 0 0 1F 50 0 0 1F 50 0 0 1G 40 0 0 1G 40 0 0 1H 30 0 0 1H 30 0 0 1J 20 0 0 1J 20 0 0 1K 10 0 0 1K 10 0 0 1L 0 0 0 1L 0 0 0 2A 0 100 0 2A 0 100 0 2B 0 90 0 2B 0 90 0 2C 0 80 0 2C 0 80 0 2D 0 70 0 2D 0 70 0 2E 0 60 0 2E 0 60 0 2F 0 50 0 2F 0 50 0 2G 0 40 0 2G 0 40 0 2H 0 30 0 2H 0 30 0 2J 0 20 0 2J 0 20 0 2K 0 10 0 2K 0 10 0 3A 0 0 100 3A 0 0 100 3B 0 0 90 3B 0 0 90 3C 0 0 80 3C 0 0 80 3D 0 0 70 3D 0 0 70 3E 0 0 60 3E 0 0 60 3F 0 0 50 3F 0 0 50 3G 0 0 40 3G 0 0 40 3H 0 0 30 3H 0 0 30 3J 0 0 20 3J 0 0 20 3K 0 0 10 3K 0 0 10

See GMCT Series contacts page 12.

DIMENSIONS ARE IN INCHES [MILLIMETERS]. Q.P.L. LISTING ALL DIMENSIONS ARE SUBJECT TO CHANGE. 72 MIL-DTL-28748 & SAE AS 39029 Standard Density QUALIFIED PRODUCTS LISTING Positronic Industries Rectangular connectpositronic.com

Positronic Industries offers the listing below of connectors and connector accessories, which are products qualified under Military Specifications MIL-DTL-28748 and SAE AS 39029. For additional Q.P.L. connectors, please contact Technical Sales. Positronic GMCT series connectors are Q.P.L. approved to MIL-DTL-28748. Positronic GMCT series crimp removable contacts are Q.P.L. approved to SAE AS 39029. Positronic GM series connectors are Q.P.L. approved to MIL-DTL-28748.

MILITARY MILITARY MILITARY MILITARY MILITARY PART NUMBER PART NUMBER PART NUMBER PART NUMBER PART NUMBER M28748/3-BXXL* M28748/3-HXXG* M28748/4-EXXS* M28748/4-LXX0* M28748/6-B00S1A M28748/3-BXXS* M28748/3-HXX0* M28748/4-EXXF* M28748/5-A00S1A M28748/6-B00F1A M28748/3-BXXF* M28748/3-JXXL* M28748/4-EXXG* M28748/5-A00F1A M28748/6-B00G1A M28748/3-BXXG* M28748/3-JXXS* M28748/4-EXX0* M28748/5-A00G1A M28748/6-B0001A M28748/3-BXX0* M28748/3-JXXF* M28748/4-FXXL* M28748/5-A0001A M28748/6-C00S1A M28748/3-CXXL* M28748/3-JXXG* M28748/4-FXXS* M28748/5-B00S1A M28748/6-C00F1A M28748/3-CXXS* M28748/3-JXX0* M28748/4-FXXF* M28748/5-B00F1A M28748/6-C00G1A M28748/3-CXXF* M28748/3-KXXL* M28748/4-FXXG* M28748/5-B00G1A M28748/6-C0001A M28748/3-CXXG* M28748/3-KXXS* M28748/4-FXX0* M28748/5-B0001A M28748/6-D00S1A M28748/3-CXX0* M28748/3-KXXF* M28748/4-GXXL* M28748/5-C00S1A M28748/6-D00F1A M28748/3-DXXL* M28748/3-KXXG* M28748/4-GXXS* M28748/5-C00F1A M28748/6-D00G1A M28748/3-DXXS* M28748/3-KXX0* M28748/4-GXXF* M28748/5-C00G1A M28748/6-D0001A M28748/3-DXXF* M28748/3-LXXL* M28748/4-GXXG* M28748/5-C0001A M28748/6-E00S1A M28748/3-DXXG* M28748/3-LXXS* M28748/4-GXX0* M28748/5-D00S1A M28748/6-E00F1A M28748/3-DXX0* M28748/3-LXXF* M28748/4-HXXL* M28748/5-D00F1A M28748/6-E00G1A M28748/3-EXXL* M28748/3-LXXG* M28748/4-HXXS* M28748/5-D00G1A M28748/6-E0001A M28748/3-EXXS* M28748/3-LXX0* M28748/4-HXXF* M28748/5-D0001A M28748/6-F00S1A M28748/3-EXXF* M28748/4-BXXL* M28748/4-HXXG* M28748/5-E00S1A M28748/6-F00F1A M28748/3-EXXG* M28748/4-BXXS* M28748/4-HXX0* M28748/5-E00F1A M28748/6-F00G1A M28748/3-EXX0* M28748/4-BXXF* M28748/4-JXXL* M28748/5-E00G1A M28748/6-F0001A M28748/3-FXXL* M28748/4-BXXG* M28748/4-JXXS* M28748/5-E0001A M28748/6-H00S1A M28748/3-FXXS* M28748/4-BXX0* M28748/4-JXXF* M28748/5-F00S1A M28748/6-H00F1A M28748/3-FXXF* M28748/4-CXXL* M28748/4-JXXG* M28748/5-F00F1A M28748/6-H00G1A M28748/3-FXXG* M28748/4-CXXS* M28748/4-JXX0* M28748/5-F00G1A M28748/6H0001A M28748/3-FXX0* M28748/4-CXXF* M28748/4-KXXL* M28748/5-F0001A M39029/34-271 M28748/3-GXXL* M28748/4-CXXG* M28748/4-KXXS* M28748/5-H00S1A M39029/34-272 M28748/3-GXXS* M28748/4-CXX0* M28748/4-KXXF* M28748/5-H00F1A M39029/34-273 M28748/3-GXXF* M28748/4-DXXL* M28748/4-KXXG* M28748/5-H00G1A M39029/35-274 M28748/3-GXXG* M28748/4-DXXS* M28748/4-KXX0* M28748/5-H0001A M39029/35-275 M28748/3-GXX0* M28748/4-DXXF* M28748/4-LXXL* M28748/6-A00S1A M39029/35-276 M28748/3-HXXL* M28748/4-DXXG* M28748/4-LXXS* M28748/6-A00F1A

...LISTING Q.P.L. M28748/3-HXXS* M28748/4-DXX0* M28748/4-LXXF* M28748/6-A00G1A M28748/3-HXXF* M28748/4-EXXL* M28748/4-LXXG* M28748/6-A0001A

XX Refer to charts #1 or #2 as applicable * Refer to charts #5 or #6 as applicable

DIMENSIONS ARE IN INCHES [MILLIMETERS]. 73 ALL DIMENSIONS ARE SUBJECT TO CHANGE. POSITRONIC INDUSTRIES

Positronic Products

Power D-subminiature

Contact Sizes: 0, 8, 12, 16, Contact Sizes: 8, 16, 20 and 22 20 and 22 Current Ratings: To 40 amperes Current Ratings: To 100 amperes nominal Terminations: Crimp, wire Terminations: Crimp, wire solder, straight solder, right angle solder, straight solder, right angle solder, straight press-fit and right (90°) solder and straight press-fit angle (90°) press-fit Configurations: Multiple Configurations: Multiple variants variants in both standard in a variety of package sizes and high densities Compliance: PICMG 2.11, Qualifications: MIL-DTL-24308, PICMG 3.0, VITA 41 Goddard Space Flight S-311-P, SAE AS 39029, IP65, IP67

FEATURES: Three performance levels available: FEATURES: Hot swap capability • AC/DC operation in a single professional quality, military quality and space-flight quality connector • Signal contacts for hardware management provide multiple performance-to-cost choices • Options • Blind mating • Sequential mating • Large surface area contact include thermocouple contacts, air coupling, environmentally mating system • Wide variety of accessories • Customer spec- sealed and dual port package including mixed density • Broad ified contact arrangements selection of accessories

Rectangular Circular

Contact Sizes: 16, 20 and 22 Contact Sizes: 12, 16, 20 Current Ratings: To 13 amperes and 22 Terminations: Crimp, wire Current Ratings: To 25 amperes solder, straight solder and nominal right angle (90°) solder Terminations: Crimp, wire Configurations: Multiple solder, straight solder and variants in both standard right angle (90°) solder and high densities Configurations: Multiple variants Qualifications: MIL-DTL-28748, Qualifications: Environmental SAE AS 39029, CCITT V.35 protection to IP67

FEATURES: Two performance levels available: industrial FEATURES: Non-corrodible / lightweight composite quality and military quality provide two performance to cost construction • EMI/RFI shielded versions • Thermocouple choices • Large surface area contact mating system contacts • Environmentally sealed versions • Rear insertion/ • A wide variety of accessories • Broad selection of contact front release of removable contacts • Two level sequential mat- variants and package sizes ing • Overmolding available on full assemblies

Cable Hermetic

All Positronic connector products Contact Sizes: 8, 12, 16, can be supplied as part of cable 20 and 22 assemblies whose technical Current Ratings: To 40 amperes characteristics would reflect nominal those of the connectors being Terminations: Feedthrough used within the assembly. is standard; flying leads and board mount available upon request Configurations: See D-subminiature and circular configurations above Qualifications: Space-D32

FEATURES: Shorten the supply chain and reduce additional FEATURES: Intended for use as an electrical feedthrough in costs and delays by “cablizing” • Overmolding available high vacuum applications • Leakage rate: 5 x 10-9 mbar.l/s @ • Shielded and environmentally sealed versions available vacuum 1.5 x 10-5 atm • Signal, power, coax and high voltage • Power cables and access boxes which meet the SAE J2496 versions available • Connectors can be mounted specification on flange assembly per customer specification

For more information, visit www.connectpositronic.com or call your nearest Positronic sales office as given on the back of this catalog. NORTH AMERICAN LOCATIONS UNITED STATES, Springfield, Missouri, Corporate Headquarters Factory Sales and Engineering Offices (800) 641-4054 PUERTO RICO, Ponce Factory Factory Sales and Engineering Offices (800) 641-4054 MEXICO Factory Sales and Engineering Offices (800) 872-7674 CANADA Factory Sales and Engineering Offices (800) 327-8272 ASIA/PACIFIC LOCATIONS SINGAPORE, Asia/Pacific Headquarters Factory Sales and Engineering Offices (65) 6842 1419 [email protected] ASIA, Direct Sales Offices China -Shenzhen Sales Office (86) 755 2643 7578 [email protected] China -Shanghai Sales Office (86) 158 2907 9779 [email protected] China -Xian/Beijing Sales Office (86) 29 8839 5306 [email protected] Korea Sales Office (82) 31 909 8047 or 8 [email protected] Taiwan Sales Office (88) 62 2937 8775 [email protected] JAPAN, Direct Sales Offices Sales and Engineering Offices (81) 3 5812 7720 [email protected] INDIA, Direct Sales Offices Factory Sales and Engineering Offices (91) 20 2439 4810 [email protected] Bangalore Sales Office [email protected] New Delhi Sales Office [email protected] ASIA/PACIFIC, Technical Agents Technical Agents in Malaysia, Australia, New Zealand, Philippines, Hong Kong, Vietnam, Thailand EUROPEAN LOCATIONS FRANCE, Auch Factory, European Headquarters Factory Sales and Engineering Offices 33 5 62 63 44 91 [email protected] EUROPE, Direct Sales Offices Northern France Sales Office 33 1 45 88 13 88 [email protected] Southern France Sales Office 33 5 62 63 44 91 [email protected] Italy Sales Office 39 02 54 1161 06 [email protected] Germany Sales Office 49 2351 63 47 39 [email protected] UK Sales Office 44 1993 831 939 [email protected] EUROPE, Technical Agents Technical Agents in Austria, Benelux, Eastern Europe Countries, Greece, Ireland, Scandinavia, Spain, Switzerland and the United Kingdom MIDEAST, Technical Agents Technical Agents in Israel and Turkey

POSITRONIC INDUSTRIES, INC. 423 N Campbell Avenue • PO Box 8247 • Springfield, MO 65801 Tel (417) 866-2322 • Fax (417) 866-4115 • Toll Free (800) 641-4054 [email protected] POSITRONIC INDUSTRIES, S.A.S. Zone Industrielle d’Engachies • 46 Route d’Engachies France 32020 Auch Cedex 9 Telephone 33 5 62 63 44 91 • Fax 33 5 62 63 51 17 [email protected] POSITRONIC ASIA PTE LTD. 3014A Ubi Road 1 #07-01 • Singapore 408703 Telephone (65) 6842 1419 • Fax (65) 6842 1421 [email protected]