O.E.M. PRODUCTS O.E.M. PRODUCTS continued O.E.M. REPLACEMENT PARTS Bourn & Koch Horizontal Gear Hobbers Acme Multi Spindle Machines Gear Manufacturing Machines SHAPERSHAPER DDIVISIONIVISION OOFF BBOOURNURN & KKOCHOCH IINC.NC. 25H CNC 1" x 4" Capacity 7/16" RA-6 6 Spindle Barber Colman (815) 965-4082 100H CNC 5" x 20"-32" Capacity 1" RAN-6 6 Spindle Bourn & Koch (815) 965-4082 200H CNC 8" x 52"-72" Capacity 1-1/4" RB-8 8 Spindle Fellows (802) 674-6500 400H CNC 18" x 52"-72" Capacity 1-1/4" RA-6 6 Spindle Roto-Technology (937) 859-8503 600H CNC 25" x 100"-148" Capacity 1-1/4" HP-6 6 Spindle High Precision 1-5/8" RB-8 8 Spindle Turning Centers/VTL’s/Lathes Fellows Gear Shapers 1-5/8" RBN-8 8 Spindle American Tool Inc. (800) 248-8121 Mechanical Stroking: 1-5/8" HPN-8 8 Spindle High Precision Bullard (800) 248-8122 10-04 10" x 4" Capacity 2" RB-8 8 Spindle Jones & Lamson (802) 674-6500 20-04 20" x 4" Capacity 2-3/8" HSC-6 6 Spindle High Speed Chucker Motch (800) 728-8602 MS 300 300 mm x 125mm New Britain (800) 243-4542 MS450 450mm x 125mm Capacity Extrusion Milling Machines Sheldon Lathe (800) 553-2263 MS650 650mm x 125mm Capacity EMC-12 Extrusion Milling Machine Machining Centers/Boring Mills Rack Shaper: 10-04RS Up to 12 CNC axis including contouring capabilities. Bullard (800) 248-8122 Steering Sector Shaper: 4-3SS 4" x 3" Capacity Rotary Transfer & Rotary Trunion Machining Centers DeVlieg (800) 248-8120 Hydraulic Stoking: Designed around the customers specialized needs Futurmill (800) 248-8120 HS450 450mm x 200mm Capacity based on a modular design for easy change overs. Rockford Machine Tool (800) 248-8120 HS650 650mm x 200mm Capacity Special Purpose Machining Centers Universal Boring (800) 248-8122 HS1280 1280mm x 300mm Capacity Special application machines for special applications White Sundstrand (800) 248-8120 HS2550 25500mm x 300mm Capacity which are not addressed by standard machine Bourn & Koch Vertical Gear Grinders Grinders builders. Brown & Sharpe (800) 759-0100 500 VG CNC 19.685" x 12" Capacity Roto-Grind Precision Rotary Tables Cone-Blanchard (800) 528-5932 900 VG CNC 31.5" x 12" Capacity Both toolroom and laboratory applications Mattison Grinders (800) 248-8126 1000 VG CNC 39.37" x 12" Capacity Springfield (800) 728-8602 1400 VG CNC 55.118" x 11.8" Capacity Specialty Machines We specialize in designing engineering & Multi Spindle Machines Hob & Shaper Cutter Inspection Systems manufacturing solutions for our customers Acme-Gridley (800) 553-2263 HSC 100-001 9" x 16" Capacity requirements. We would be happy to review Bullard Mult-au-matic (800) 248-8122 CMU130 5.11" Capacity your requirements. Conomatic (800) 528-5932 Roto-Check Gear Inspection Systems New Britain / Mideastern (800) 243-4542 RC400-12, RC400-16, RC400-36 and Rotor-Check REMANUFACTURED/RETROFITTED Bourn & Koch (815) 965-4082 Motch Turning Centers PRODUCTS Other Machines 119 VNC Chucker 20" Capacity Ferguson (815) 965-4082 Gear Hobbers, Shapers, Grinders 125 VNC Chucker 25" Capacity Mattison Woodworking (800) 248-8126 Barber Colman, Bourn & Koch, Fellows, Gleason, 135 VNC Chucker 35" Capacity Rockford Punch Press (800) 248-8125 142 VNC Chucker 42" Capacity Liebherr, Pfauter, Red Ring 152 VNC Chucker 52" Capacity Gear Inspection Systems Rotary Tables 219 VNC Twin Chucker 20" Capacity ITW, M & M, Roto-Technology Roto-Grind (937) 859-8503 Golden Sun (937) 859-8503 225 VNC Twin Chucker 25" Capacity Grinders 235 VNC Twin Chucker 35" Capacity Brown & Sharp, Bryant, Cone-Blanchard Mattison, SL200 Twin Spindle 8" Capacity Norton, Springfield SERVICES MVSL200 Self-loading 12" Capacity Field Service, service contracts, preventative MS 450 MVSL450 Self-loading 22" Capacity Gantry Machines Ingersoll, Ekstrom Carlson, Cincinnati maintenance, on-site retrofits on all of the above Springfield Vertical Grinders product lines and the INGERSOLL product line 36CNC Vert. Grinder 44" Swing x 18" depth Lathes - Vertical/Horizontal American Tool Inc.,Bullard, Cincinnati Milacon, Direct lines for service (800) 248-8130 or 42CNC Vert. Grinder 50" Swing x 18" depth (815) 965-4013 Ext.310 48CNC Vert. Grinder 60" Swing x 18" depth Jones & Lamson, Motch 62CNC Vert. Grinder 68" Swing x 27.5" depth Machining Centers/ Boring Mills Blanchard Rotary Grinders DeVlieg, Futurmill, Giddings & Lewis, Gray, Kearney 8AD-12 14" Swing x 5.5" height & Trecker, Rockford Machine Tool, White Sundstrand MS Series Gear Shapers 11AD-20 21" Swing x 12" height Multi Spindle Machines 20AD-36 48" Swing x 24" height Acme-Gridley, Bourn & Koch, Conomatic, & Production/Specialty Mechanical Stroking Shapers 22AD-42 48" Swing x 24" height Kingsbury, New Britain 26AD-48 56" Swing x 24" height Rotary Tables 32AD-60 72" Swing x 24" height M & M, Pratt & Whitney, Roto-Technology 36AD-66 84" Swing x 24" height 2500 Kishwaukee St. Rockford, IL 61104 42AD-84 96" Swing x 33" height 815/965-4013 54AD-100 128"Swing x 33" height fax 815/965-0019 72AD-120-144 144"Swing x 33" height www.bourn-koch.com 76AD-120-164 164"Swing x 60" height [email protected] MS Series Gear Shapers Production/Specialty Mechanical Stroking Shapers

MS 300 MS 450 MS 650 Model 10-4 Model 20-4 Technical Data Metric English Metric English Metric English Technical Data Metric English Metric English Bourn & Koch Fellows MS Series Gear Shapers Bourn & Koch Fellows Production Gear Shapers Machine Capacity Nominal Pitch Diameter, External 305 mm 12" 450 mm 17.7" 650 mm 25.6" Machine Capacity Nominal Pitch Diameter, External 254 mm 12" 450 mm 17.7" Nominal Pitch Diameter, Internal 305 mm 12" 450 mm 17.7" 650 mm 25.6" Nominal Pitch Diameter, Internal 254 mm 12" 450 mm 17.7" Maximum Face Width 127 mm 5" 127 mm 5" 127 mm 5" Maximum Diameter Swing 483 mm 1000 mm 39.37" Maximum Diametral Pitch, Spur 6.35 mod 4 DP 8.47 mod 3 DP 8.47 mod 3 DP Maximum Face Width 102 mm 5" 127 mm 5" Maximum Diametral Pitch, Helical 5 mod 5 DP 8.47 mod 3 DP 8.47 mod 3 DP Maximum Diametral Pitch, Spur 6.35 mod 4 DP 8.47 mod 3 DP Maximum Helix Angle 45 deg. 45 deg. 45 deg. 45 deg. 45 deg. 45 deg. Maximum Diametral Pitch, Helical 5 mod 5 DP 8.47 mod 3 DP Worktable Diameter 350 mm 13.8" 500 mm 19.687" 500 mm 19.687" Maximum Helix Angle 45 deg. with 5.00" Diameter Cutter Vertical Saddle Travel 300 mm 11.8" 300 mm 11.8" 300 mm 11.8" Worktable Diameter 365 mm 13.8" 500 mm 19.687" Maximum Swing Diameter 520 mm 20.5 " 800 mm 31.5" 1000 mm 39.37" Worktable Load 270 Kg 600 lbs 900 Kg 2000 lbs Maximum Load on Worktable 1000 Kg 2200 lbs 900 Kg 2000 lbs 900 Kg 2000 lbs Maximum Spindle Velocity Spur 53 meters/min 175'/min 53 meters/min 175'/min Cutter Spindle Stroking Range 50-1000 spm 50-1000 spm 20-750 spm 20-750 spm 20-700 spm 20-700 spm Maximum Spindle Velocity Helical 46 meters/min 150'/min 46 meters/min 150'/min Cutter Spindle Diameter 100 mm 4" 120 mm 4.72" 120 mm 4.72" Cutter Spindle Stroking Range 50-1300 50-1300 Stroking Spindle Motor Power 14.9 kW 20 HP 14.9 kW 20 HP 14.9 kW 20 HP Remarks The above mentioned technical data may vary in accordance to the geometry of the workpiece Dimensions “A” Maximum Overall Width 1829 mm 72" 1989 mm 78.3" 1989 mm 78.3" to be machined, the loading system and the workholding equipment. “B” Maximum Height (No Raise Block) 3200 mm 126" 3124 mm 166.1" 3124 mm 166.1" “C” Maximum Overall Length (Depth) 3658 mm 144" 4216 mm 123" 4216 mm 123" Technical Data Metric English Weight Approx.Net weight with motors 7637 Kg 16800 lbs 16500 Kg 36300 lbs 18500 Kg 40700 lbs Bourn & Koch 10-4 Rack Shaper Remarks The above mentioned technical data is subject to change without notice Machine Capacity Maximum Pitch Diameter 254 mm 10" Maximum Face Width 102 mm 4" • Base machine with Fanuc 31iB CNC System Optional Features with Pentium IV 1.8 Ghz PC Front End Maximum Helix Angle 45 deg. 45 deg. Hardware • Hydrostatic spur guide Maximum Diametral Pitch – Spur 6.35 mod 4" • Pendant mounted console with 15" color TFT touch screen Auto loader • GFI Duplex outlet (120 V AC) Integrated part marking Maximum Diametral Pitch – Helix 5 mod 5" • Manual pulse generator, switchable inch/metric, Deburring systems Cross Slide Travel 400 mm 15.7" programmable tool and work offsets Quick change tooling • Storage of approx. 40 GB Manual tool change assist • Diagnostics and error prevention, descriptive error messages Automatic tool changer • Function controls and keypads for online direct entry of gear Technical Data Metric English Light curtain shaping data Bourn & Koch 4-3 Steering Sector Shaper • Modular hardware and software for easy expansion Auto part clamping • Operator’s menu with cutter configuration menu, part setup Cutter Measurement Unit Machine Capacity Maximum Pitch Radius 51 mm 2" menu, online diagnostics, cycle counter, cycle timer Uninterrupted Power System Maximum Diametral Pitch 8.5 mod 3 DP • Operating timer, real time clock, total power-on elapse time Chip conveyor - Rear • Six Axes Control using absolute AC Servo Direct Drives: Maximum Face Width 76 mm 3" Chip conveyor - Front – Includes electronic index drive for synchronization of cutter Angle of Teeth to Shaft Axis 0 to 8 degrees and work rotation Software Maximum Workslide Travel 210 mm 8.3" – Stroking speed, stroke position, work spindle rotation, cutter CNC guide spindle rotation, infeed speed and position, stroke length Near Net cycles • Automatic compensation of temperature dependent center Standard Features distance changes Sector cycles • Servo stroke positioning of cutter spindle Slotting cycles • Fanuc 16i CNC System • Machine mounted air-conditioned electrical enclosure with • Selectable number of cuts Bi-directional cycles operator station • Programmable, multi-surface cutting capability Tool advance cycles • Programmable infeed and rotary feed • 10" LCD color operator panel with full key arrangement Programmable taper • Water/Glycol cooled heat exchanger for integral torque and • Ladder Logic Programmable Machine Controller linear motors Programmable crowning • Tool Offsets • Automatic lubrication system Remote diagnostics • Manual Pulse Generator • Coolant system 210 liter (55.5 gal) tank, chip basket, optional • Metric or Inch data inputs chip conveyor • Spur Guide • Full machine enclosure • 37.8 liter lubrication/hydraulic system • Cutter spindle adapter with 44.45 mm (1-3/4") nose • 170 liter self-contained coolant system • High intensity work lamp