Application Guide G Nel 1 Lttaag Vol Chan H Vo 2 Nelnel 2 N Chan 120V20v V 208V/208V/ 1 277 240V

E SIDSID 1 APPLICATION GUIDE G NEL 1 LTTAAG VOL CHAN H VO 2 NELNEL 2 N CHAN 120V20V V 208V/208V/ 1 277 240V

ND GROUNDGROU

N L H

A E ARE ZONEZON AREA MON 1 HTS COCOMMOM LIGLIGHTN S E ZONE 2 SIGN HTS LILIGHTSG GND E DC G +24VDC+24V ZONE KING M 3 PARARKIN COOM MC LIGHTSLIGHTS COM SIDE CHH 4 RITY GE SIDE3 C SECU AGE CHH LTTA 22C LIGHTSLIGHTS CH VO 1 DC CH 1 +24VDC+24V LOW VOR L COCOMM ENSO

COOMM 2 O S

PHOTOPHOT SENSOR

C EP SIDE CH 4C4 EPC2 3 AGEGE SIDECHH LTTA 22C CH BLUE MON VO 1 LOW VOLCH 1 COM R BLUE ENSO MON

2 O S COCOMM

PHOTOPHOT SENSOR

C EP EPC2 BLUE MON GE COCOMM ORANGEORAN BLUE NO M GE NO COM BLUE N ORANORANGE N BLUEBLUE MO COMMOCOMMON COMCOMMON NO NO BLUE ORANGE MMON GE ORANGE COCOMMON ORANORANGE NO GE 0R0R-- NO A20 RRR 0R-24) SSA20SS OVEROVE BLUE ONN ORANORANGE A20 RRIDE)IDE SSA200R-24SS OVE (CH4CH4 COMMOCOMM (CH3CH3 K BLACKBLAC NO 24 REDED ORANGE NO 0R- A20 ERRIDE) 24 ORANGE SSSSA200R-24 OVERRIDEOV ) 0R- KRK CH1 A20 RRIDE) ( SSA200R-24SS OVE BLAC (CH2 D 0R-24) S RERED A20 RRIDE)RRIDE SSA200R-24SS OVE K (CH3CH3

0R 24 REREDD

NOVEMBER 2008

A DIVISION OF NSi INDUSTRIES, LLC

Table of Contents APPLICATION ACCESSORIES PAGE REQUIRED

TRANSFORMER RELAY POWERPACK (TRP-D) 1

DIGITAL TIME CONTROLS Control low voltage lighting using transformer relay powerpacks TRP-D 2 Switch loads higher than the time switch contacts TRP-D 3 Switch 2 loads at same time using low voltage wire TRP-D 3 Switch two 120V circuits using 240V lines with neutral TRP-D 4 Switch 208-240V loads up to 40 amps 4 Switching higher voltage and/or amperage Contactor 5 Single channel controls 2 circuits alternately Contactors 6 Remote station timed or manual override of lighting Contactor + Interval Timer 6 Maintained contact time switch for momentary contact system SMC3D + Contactor 7 4 zone lighting controller with photo sensor input and remote override inputs 8 Time switch with input from photo sensor or other dry contact closure Photocontrol/Maintained Switch 9 Combination time + light level control with contactors Contactors 10 Control 2 lighting zones with different light level setpoints 10 Time switch with input from photo sensor or other dry contact closure (2 circuits) Contactors 11 Combination time + light level control of momentary system Photocontrol + SMC3D 12 Day/Night, Winter/Summer thermostat controls Thermostat 12 Momentary contact time switch for GE type low voltage latching relays Transformer + Relay 13 Pulsed time switch for low voltage signaling devices Transformer 13 Timed override ON with warning blink or auxilary external signal before OFF LDS/LDSH 14 Multi-channel dry contact time switch for higher load switching using TRP-D TRP-D 15 Multi-channel dry contact time switch for higher load switching using 5401/5441 Contactor 16

ELECTROMECHANICAL TIME SWITCHES Dim lighting at selected times TRP-D 17 Switching momentary contact system SMC3D 17 Combination time and light level control of momentary system Photocontrol + SMC3D 18

PHOTOCONTROL / TIME SWITCH Switching higher lighting loads TRP-D 18

INTERVAL TIMERS AND OCCUPANCY SENSORS Timed operation of momentary contact system SMC3D 19 Increased area coverage with multiple sensors TRP-D 19 Switching multiple circuits with one sensor TRP-D 20 Control low voltage lighting system TRP-D + SMC3D 21 Time switch controls when sensor functions TRP-D + Time Switch 22 Wall sensor or electronic interval timer switches higher loads TRP-D 22 Wall sensor or electronic interval timer for 3 way switching 23

3 WAY WALL SWITCHES Inexpensive method for low voltage wiring TRP-D 23

ACCESSORY ENCLOSURE DIMENSIONS TRANSFORMER RELAY POWERPACKS APPLICATIONS GUIDE APPLICATIONS • Low voltage switching of line voltage lighting circuits. • Low voltage switching by digital or mechanical controls for higher amperage loads including those of two different voltages.

DESCRIPTION Self contained transformer and relay with SPST dry contacts rated at 20 AMP 120VAC, or 277VAC. Internal power source provides for low voltage control of line voltage contacts, thus eliminating the need for a separate step down transformer. For multi-channel digital controls, TORK offers output panels, available in groups of 4 or 8

SPECIFICATIONS Contacts: SPST Dry Contacts Contact Rating: 20 Amps Ballast 20 Amps Incandescent (at 120VAC) 20 Amps General Purpose 1.0 Horsepower @ 120VAC Temperature Range: 0° to 150°F (-18° to 66°C)

Input Voltage Group of 4 Group of 8 120 VAC TRP 400 TRP 800 277 VAC TRP 402 TRP 802

LOW VOLTAGE 2 CONDUCTOR 22GA CLASS 2 WIRING N INPUT VOLTAGE L

MAINTAINED CONTACT FROM MANUAL OR TRP TIME SWITCH L N (DRY CONTACT) N INPUT VOLTAGE L

TRP

L N

1 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC LOW VOLTAGE CONTROL OF LIGHTING USING TRANSFORMER RELAY POWERPACKS

TORK TIME SWITCH (DRY CONTACT)

IF THREE-WAY SWITCHING IS REQUIRED (ELIMINATE STANDARD WALL SWITCH)

NEUTRAL WHITE BLUE BLACK RED BLACK LINE RED TRP-D RED

LIGHT LIGHT LIGHT FIXTURE FIXTURE FIXTURE

NEUTRAL WHITE BLUE BLACK RED BLACK LINE RED TRP-D RED LOW VOLTAGE WIRING MINIMUM 22 AWG MAXIMUM LENGTH OF 500FT

LIGHT LIGHT LIGHT FIXTURE FIXTURE FIXTURE

Low voltage wiring: If three-way switching is required Standard wall switch or any digi- Minimum 22AWG (eliminate standard wall switch) tal time switch Maximum length of 500ft TRP-D 120 / 277 Vac = 20amps ballast 20amps incandescent

ContactsNote: ALL SWITCHES SHOWN ARE MAINTAINED – NO MOMENTARY SWITCHES

2 APPLICATIONS GUIDE SWITCHING LOADS HIGHER THAN THE TIME SWITCH CONTACTS: SINGLE CIRCUIT CONTROL

For control by TORK digital time switches or lower amperage mechanical time switches where switching of higher load capacity is necessary. For example, 1.0 HP exhaust fan is switched by a TORK controller using simple low voltage wire. TRP may be installed remote TORK DIGITAL CONTROL from digital controller up to 500’ with #22 AWG low TERMINAL BLOCK voltage wire. NO C NC

NEUTRAL WHITE BLACK BLUE BLACK not used RED LINE RED TRP-D RED

LOAD

1.0 HP MOTOR

MULTI CIRCUITS: SINGLE CHANNEL CONTROL

For control of 2 different loads at the same time using low voltage wire with a single channel TORK controller. Use 2 TRP-D’s which are connected in parallel. For example, exhaust fan and lighting load (each are 120V). Up to 5 TRP-D’s can be used on one channel. TRP may be installed remote from digital controller up to 500’ with #22 TORK TIME SWITCH AWG low voltage wire. TERMINAL BLOCK NO C NC

WHITE BLUE BLACK not used RED NEUTRAL BLACK LINE RED TRP-D RED

LOAD

1.0 HP MOTOR

WHITE NEUTRAL BLUE BLACK not used RED BLACK LINE RED TRP-D RED

3 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC TYPICAL WIRING WITH TORK DIGITAL CONTROL SWITCHING 208-240 VOLTS WITH NEUTRAL: USING 2 TRP-D’S

To control 2 separate 120V circuits using 240V 3 wire lines. TORK digital controller is wired to 2 TRP-D’s using low voltage switching. TRP-D’s may be TORK DIGITAL CONTROL installed remote from digital controller up to 500’ with TERMINAL BLOCK #22 AWG low voltage wire. NO C NC

WHITE N BLUE BLACK not used RED BLACK L1 RED TRP-D RED L2

LOAD

WHITE BLACK BLUE BLACK not used RED RED TRP-D RED

LOAD

SWITCHING 208-240 VOLTS WITHOUT NEUTRAL: E103B, EW103B AND EWZ103

For control of loads rated 208-240 VAC up to 40 Amps resistive/inductive. TORK TIME SWITCH TERMINAL BLOCK

345 6 L1 208 OR 240VAC L2

LOAD

4 APPLICATIONS GUIDE SWITCHING HIGHER VOLTAGE AND/OR AMPERAGE USING CONTACTORS

To control 120 volt circuits where increased voltage TYPICAL WIRING WITH TORK CONTACTORS and/or amperage switching is necessary, close to or 5401, 5440 AND OTHER CONTROL SYSTEMS remote from controller. Can switch up to 40 amps per pole from 120VAC to 480 VAC, one or two circuits TORK DIGITAL CONTROL simultaneously. Indoor-outdoor enclosure. TERMINAL BLOCK NO C NC MECHANICALLY HELD CONTACTOR SELF CLEARING OPEN LINE CLOSE 120VAC

NEUTRAL C

ELECTRICALLY HELD CONTACTOR LOAD 40A MAX PER POLE

120VAC COIL

TORK MODELS 5401 & 5441 OR SUITABLE SUBSTITUTES LINE 120/240/277/480VAC

TORK’s model 5441 contains 4-3PST contactors - 40 TYPICAL WIRING WITH TORK MODEL 5441 Amp contacts - 8VA coil power per contactor - 120 MULTIPLE ELECTRICALLY-HELD CONTACTORS VAC. Electrically-held in one enclosure (indoor only). Wire close to or remote from controller. Up to 4 contactors may be parallel wired to 1 circuit; time TORK TIME SWITCH controlled, indoor lighting, motor loads, ventilating TERMINAL BLOCK systems, refrigeration ambient defrosting. NO C NC NO C NC

LINE LOAD 40A MAX PER POLE

120VAC 120VAC COIL CIRCUIT 1

NEUTRAL ACTOR

LINE 120/240/277/480VAC LOAD 40A MAX PER POLE

120VAC COIL CIRCUIT 2 TORK MODEL 5441 CONT

LINE 120/240/277/480VAC

5 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC SINGLE CHANNEL CONTROLLING TORK DIGITAL CONTROL TORK DIGITAL CONTROL TWO DIFFERENT CIRCUIT #1 CIRCUIT #1 CIRCUITS ALTERNATELY NO CNCNOCNC LOAD TO Security Combination day-time control of lighting/night- & Alarm System time control of security system. LINE FROM Security LINE & Alarm System Use NC of circuit 2 to turn “ON” security sys- 120VAC tem when circuit 1 turns “OFF”. TORK MODEL 5401 CONTACTOR NEUTRAL 3PST Lighting Load

120VAC COIL

LINE 120/240/277/480VAC LOAD 40A MAX PER POLE

REMOTE STATION TIMED OVERRIDE OF LIGHTING CIRCUITS USING INTERVAL TIMER

For remote station timed override of lighting circuits where the TORK Digital Time Switch does not offer this feature. Two Model 5401 TORK DIGITAL CONTROL electrically-held lighting contactors are utilized. TERMINAL BLOCK NO CNNC OCNC TORK “A500 Series” spring wound interval timers can provide timed overrides of up to 12 LINE hours. For remote manual override in addition LOAD 40A MAX PER POLE to timed override, use models with HOLD feature for constant ON. 120VAC

Tork SSA100/SSA200 electronic interval timer can provide remote timed override of up to 12 NEUTRAL hours. A ﬂicker/beep warning can be selected prior to turn-off. CIRCUIT 1 120VAC COIL

LINE 120/240/277/480VAC TORK TORK MODEL 5401 CONTACTOR A500 SERIES 3PST INTERVAL TIMER LOAD 40A MAX PER POLE OR TORK SSA 100/200 SERIES ELECTRONIC INTERVAL TIMER

BLACK CIRCUIT 2 120VAC RED COIL

LINE 120/240/277/480VAC GREEN TORK MODEL 5401 CONTACTOR 3PST

6 CONVERT MAINTAINED TO APPLICATIONS GUIDE MOMENTARY CONTACT TORK DIGITAL CONTROL The SMC-3D will operate low voltage TERMINAL BLOCK (MAINTAINED CONTACT INPUT) latching relays or mechanically held contactors with or without remote manual SMC-3D NO CNC push button override. INPUT: SUSTAINED VOLTAGE 120VAC H 120VAC MOMENTARY CONTACTS (UNPOWERED) N The adapter converts a constant applied 30A INRUSH: 120VAC, 240VAC 120VAC (input) to a 2 second con- 277VAC, 30VDC SMC-3D tact closure at the “ON RELAY” output 120VAC closing common and normally open ON RELAY OFF RELAY (C, NO). When the constant applied NC NO C NC NO C 120VAC input opens, a 2 second contact closure at the “OFF RELAY” output ON PULSE PUSH between common and normally open (C, LOW VOLTAGE ON LATCHING RELAY NO) occurs. The SMC-3D can be oper- OR MECHANICALLY OFF PULSE ated by any TORK time controller or a HELD CONTACTOR PUSH H OFF 120VAC remote manual SPST standard constant NEUTRAL N “ON-OFF” switch. TORK DIGITAL CONTROL ELECTRICALLY HELD CONTACTOR OR MOTOR STARTER TERMINAL BLOCK The SMC-3D with pulse “ON” an electri- LLL (MAINTAINED CONTACT INPUT) cally held contactor or motor starter with NO C NC self contained “ON-OFF” push buttons. H “ON” relay will pulse 2 second “ON” 120VAC N and electrically hold the contactor “ON”. 120VAC COIL By interrupting the holding circuit of the AUX SMC-3D 120VAC contactors “OFF” button across com- CONTACTS mon and normally closed (C, NC) of the ON RELAY OFF RELAY SMC-3D “OFF” relay the 2 second open- NC NO C NC NO C ing of common and normally closed (C, REMOTE SWITCHES OPTIONAL LOAD LOAD LOAD NC) will allow the electrically held con- N PUSH tactors to open, thereby going “OFF”. ON NNN PUSH OFF

7 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC 4 ZONE LIGHTING CONTROLLER WITH PHOTO SENSOR INPUT AND DRY CONTACT REMOTE OVERRIDE INPUTS

The DLC400BP is a multi-voltage, dedicated 4 zone lighting controller with photocell input in a NEMA 3 Enclosure. The unit has 30 AMP SPDT heavy duty contacts, therefore eliminating the need for costly contactors in most application. Each zone can be actuated by 1) The photosensor, or 2) Time of day, or 3) A combination of both. Light level setting at which lights turn on and off as well as time schedules are assigned independently to each zone, with the additional capability of remote override inputs from external switches or local override at the key- pad.

1. Photo sensor input for all 4 zones each zone can be controlled through: A. Time of Day ON/Time of Day OFF B. Light Level ON/Time of Day OFF C. Light Level ON/Light Level OFF 2. Remote Input override for all 4 zones A. Each zone can accept a dry contact closure for remote override. B. For timed remote override, use SSA 100/200 Series or A500/C500 Series. 3. Low Voltage (24VDC) supply by the unit to power low voltage circuits such as occupancy sensors.

8 APPLICATIONS GUIDE UNIVERSAL INPUT FROM PHOTOCELL TORK MODEL DGUM 100 TORK MODEL DGU 100 TERMINAL BLOCK TERMINAL BLOCK CLOCK (MOMENTARY CONTACTS) CLOCK (MOMENTARY CONTACTS) INPUT DRY CONTACTS (UNPOWERED) INPUT DRY CONTACTS (UNPOWERED) HNNO CNCNOCNC HN NO CNC SELF CLEARING MECHANICALLY HELD CONTACTOR OPEN ON OFF H CLOSE N C Single channel time switch accepts remote input from any dry maintained contact closure and photocell or ther- TORK EPC1 mostat. Use to control outdoor lighting or HVAC. PHOTO CONTROL AINED SWITCH REMOTE INPUT REMOTE INPUT

123 123 (BUT NOT BOTH!) USE EITHER PHOTOCELL OR MAINT WHITE REMOTE INPUT FROM MAINTAINED PHOTOCELL MAINTAINED SWITCH SWITCH WHITE

9 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC COMBINATION PHOTOCONTROL/TIMED ON-OFF SWITCHING OF GREATER LOAD CAPACITIES

To control lighting circuits where a Photocontrol turns “ON” at dusk (controller TORK PHOTOELECTRIC should be set for “ON” before dusk) and CONTROL TORK DIGITAL CONTROL “OFF” by preset times of 120VAC control- TERMINAL BLOCK ler. Controller can be set to turn “ON” early NO CNC a.m. before dawn, and have Photocontrol PHOTO turn “OFF” at dawn…turn back “ON” at CONTROL dusk, and controller turns lights “OFF” during TORK MODEL 5401 CONTACTOR LOAD 40A MAX PER POLE nights when lighting is no longer needed. TORK MODELS 2000 / 2001 / 2021 Photocontrol can be wired direct to 120VAC 2101 / 3000 control circuits. RED BLACK NEUTRAL WHIT E 120VAC COIL 120VAC LINE

LINE 120/240/277/480VAC

LIGHTING CONTROLLER INDEPENDENT LIGHT LEVEL/TIME-OF-DAY OPERATION OF TWO LIGHTING ZONES (I.E. 2 LEVEL ATRIUM LIGHTING)

The LC200 consists of an electronic control and an electronic light sensor interacting. The unit offers separate control of two lighting zones, each with user settable on/off light level setpoints. The Electronic control also offers two digital inputs which will accept a contact closure from any Tork Timer(s), or existing EMS system to provide for independent Time-Of-Day override.

10 APPLICATIONS GUIDE DIGITAL LIGHTING CONTROLLER MODEL DGLC

1. For wiring to electrically-held contactor - see Fig. 1 2. For coil clearing mechanically-held contactor - see Fig. 2 3. Fig. 1 and Fig. 2 - one circuit can be used to control electronically-held contactor while the other circuit controls a mechanically-held contactor.

FIG. 1

TORK MODEL DGLC TERMINAL BLOCK TORK CLOCK (MAINTAINED CONTACTS) EPC1 INPUT DRY CONTACTS (UNPOWERED) (DEDICATED) CIRCUIT 1 CIRCUIT 2 REMOTE INPUT HNN OCNC NO CNC 12 WHITE WHITE LINE TORK MODEL 5401 CONTACTOR 120VAC (DEDICATED) (OR OTHER ELECTRICALLY HELD CONTACTOR) NEUTRAL LINE 120/240/277/480VAC

120VAC COIL LINE 120VAC LOAD 40A MAX PER POLE NEUTRAL LINE 120/240/277/480VAC

120VAC COIL

LOAD 40A MAX PER POLE FIG. 2 TORK MODEL DGLC TERMINAL BLOCK TORK CLOCK (MAINTAINED CONTACTS) EPC1 INPUT DRY CONTACTS (UNPOWERED) (DEDICATED) CIRCUIT 1 CIRCUIT 2 REMOTE INPUT HNN OCNC NO CNC 12

WHITE LINE WHITE 120VAC (DEDICATED) NEUTRAL SELF CLEARING MECHANICALLY HELD CONTACTOR OPEN

CLOSE LINE 120VAC C NEUTRAL SELF CLEARING MECHANICALLY HELD CONTACTOR CIRCUIT 1 of Figure 1 and Figure 2 provides OPEN (Photo ON/Time OFF) or (Photo ON/Time OFF/ CLOSE Time ON/Photo OFF) operation. C CIRCUIT 2 of Figure 1 and Figure 2 provides (Photo ON/Photo OFF) operation. MODEL DGLC - 120 V MODEL DGLC-3 - 277V 11 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC DIGITAL TIME SWITCH & PHOTOCONTROL PHOTO OPERATING WITH TORK DIGITAL CONTROL MOMENTARY CONTACT SYSTEM TERMINAL BLOCK CONTROL (MAINTAINED CONTACT INPUT) TORK Model 2000, 2001 or 2101 photocontrol is NO CNC wired in series with a digital time switch for photocontrol ON/timed OFF in connection with an SMC-3D RED BLACK momentary contact adapter. For operation of mechan- H ically-held contactors and low voltage relays where WHITE 120VAC remote momentary push button stations are necessary N or already exist. SMC-3D MOMENTARY CONTACTS 120VAC ADAPTER ON RELAY OFF RELAY SMC-3D NC NO C NC NO C

ON PULSE PUSH LOW VOLTAGE ON LATCHING RELAY OR MECHANICALLY OFF PULSE HELD CONTACTOR PUSH H OFF 120VAC NEUTRAL N

TIME SWITCH CONTROLLING DAY/NIGHT THERMOSTATS (SET-BACK/SET-UP)

A typical wiring diagram using a digital control for night set-back for heating or night set-up for TORK DIGITAL CONTROL cooling. TERMINAL BLOCK NO C NC Winter Set-back: Set 2-wire night thermostat at 55°F. When control is “OFF” temperature will not go below 55°. 24 VOLTS 24 VOLTS When control is “ON” (day hours) day thermostat LOW VOLTAGE TWO-WIRE NIGHT THERMOSTAT set at 70° to 72° will override night thermostat. CONTROL POWER FROM HVAC UNIT (TIME SWITCH CIRCUIT OFF) Summer set-up: Night thermostat is usually set at 90° to 95°. When control turns “ON”, day POWER thermostat will override night setting and cool to (76° to 78°) day setting. HEAT WHITE RED COOL YELLOW DAY THERMOSTAT FOUR WIRE HEAT/COOL THERMOSTAT FAN GREEN (TIME SWITCH CIRCUIT ON)

12 APPLICATIONS GUIDE MOMENTARY CONTACT TIME SWITCH FOR LOW VOLTAGE LIGHTING CONTROL

To operate GE type low voltage control of lighting, ventilating, etc. where low voltage relays must be pulsed. Switch low voltage AC or DC. DGM100 or MOMENTARY CONTACTS TERMINAL BLOCK DGUM100 has unpowered contacts. TORK MODEL TORK MODELS DGM100, DGUM100 DZM200BP NO CNCNO CNC OR CON OFF 120/208/240 VA C LINE BLACK RED RELAY GE RR-7 OR EQUIVALENT NEUTRAL BLUE OPTIONAL HALF-WAVE RECTIFIER - 24VAC TORK MODEL TA 1245Y-75 (75VA TRANSFORMER)

DIGITAL CONTROL FOR SIGNALING DEVICES

For control of low voltage horns, bells, or lights. Varied schedules are possible on different days + 2 different user selectable signal durations.

For line voltage signaling devices, omit transformer. TORK DIGITAL CONTROL TERMINAL BLOCK For 2 channel signaling, use Model DTS200B. DGS SERIES

LINE

120VAC NEUTRAL

TORKALERT™ TORK MODEL TA599 24 VAC HORNS TRANSFORMER (40VA) TA874-G5, TA876-G5

13 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC TIMED OVERRIDE “ON” FOR LIGHTING, HVAC WITH WARNING OFF INDICATION COVERS FROM 120 THRU 277 VAC The LDS / LDS-A is an accessory to any TORK main- The LDSH / LDSH-A is an accessory to any TORK tained contact time switch and is used to extend the maintained contact time switch and is used to extend lighting time after the main time switch turns OFF a the time on of lighting, HVAC, and other main build- lighting circuit. An approximate _ second blink will ing loads after the time switch turns OFF. An auxiliary occur as a warning that the lighting will go OFF in (user contact closes, turning on a user selected signal device selectable) 1 or 5 minute warning period. (i.e. bell, horn, light, or other warning device), which turns off along with the main load at the end of the user Remote momentary ON/OFF push button switches can selected 1 or 5 minute warning period. be connected to the designated terminal of the Lighting Delay Switch using low voltage # 18 - 22 AWG twisted Remote momentary ON/OFF push button switches can pair wires. Pressing the remote ON button momentarily be connected to the designated terminal of the Lighting during the 1 or 5 minute warning period (before the Delay Switch using low voltage # 18 - 22 AWG twisted lights go out) will extend the time ON for a user select- pair wires. Pressing the remote ON button momentarily able _ hour, I hour, 1-1/2 hour, 2 hours, 6 hours, 9 during the 1 or 5 minute warning period will extend hours, or 12 hours. At the end of the extended time a the time on (main load) for a user selectable 1/2 hour, warning blink will again occur, allowing personnel to 1 hour, 1 1/2 hour, 2 hours, 6 hours, 9 hours or 12 repeat another 12 hour extension if necessary. Pressing hours. At the end of the extended time, the user selected the remote OFF button for 3 to 4 seconds will terminate signal device will turn on again, allowing personnel the extension of time, and initiate the warning blink. to repeat another 1/2 hour – 12 hour extension of the The lights will turn OFF after the 1 or 5 minute warning main load. Pressing the remote off button for 3 to 4 period. seconds will terminate the extension of time for the main load and warning circuit. The main load and warning circuit will turn off after the 1 or 5 minute warning period.

TORK TIME SWITCH TORK TIME SWITCH TERMINAL BLOCK TERMINAL BLOCK MOMENTARY NO C NC MOMENTARY NO C NC OFF OFF MOMENTARY MOMENTARY ON ON

REMOTE C ON OFF H N N 120 208 277 REMOTE C ON OFF H N N 120 208 277 INPUT DO NOT APPLY TIME SWITCH 240 VAC INPUT DO NOT APPLY TIME SWITCH 240 VAC VOLTAGE INPUT INPUT POWER VOLTAGE INPUT INPUT POWER AUX OUTPUT MAIN LOAD OUTPUT MAIN LOAD OUTPUT TERMINALS TERMINALS TERMINALS NC NO C NC NO C NC NO C FIG. 1 FIG. 1 H H N N TORK TIME SWITCH TORK TIME SWITCH TERMINAL BLOCK TERMINAL BLOCK MOMENTARY NO C NC MOMENTARY NO C NC OFF OFF H H MOMENTARY MOMENTARY ON N ON N

REMOTE C ON OFF H N N 120 208 277 REMOTE C ON OFF H N N 120 208 277 DO NOT APPLY TIME SWITCH 240 VAC DO NOT APPLY TIME SWITCH 240 VAC INPUT VOLTAGE INPUT INPUT POWER INPUT VOLTAGE INPUT INPUT POWER AUX OUTPUT MAIN LOAD OUTPUT MAIN LOAD OUTPUT TERMINALS TERMINALS TERMINALS NC NO C NC NO C NC NO C FIG. 2 FIG. 2 H H MECHANICALLY HELD ON ON CONTACTOR WITH COIL OFF CLEARING CONTACTS OFF N COMMON N COMMON MECHANICALLY HELD CONTACTOR WITH COIL CLEARING CONTACTS

14 APPLICATIONS GUIDE TYPICAL WIRING WITH TRANSFORMER RELAY POWERPACK (TRP-D) FOR SWITCHING OF GREATER LOADS DRY CONTACT OUTPUT

TORK DIGITAL CONTROL TERMINAL BLOCK CH 1 CH 2 CH 3 CH 4 SPDT SPDT SPDT SPDT

C NO NC C NO NC C NO NC C NO NC

WHITE N BLACK not used L BLACK TRP-D BLUE DRY CONTACTS RED RED TO LOAD RED

N WHITE BLACK not used L BLACK TRP-D BLUE DRY CONTACTS RED RED TO LOAD RED

TRP-D INPUT VOLTAGE : 120 /- 277 VAC N WHITE BLACK not used L BLACK TRP-D BLUE DRY CONTACTS RED RED TO LOAD RED

APPLICATIONS:

Use TORK Model TRP-D directly with TORK Digital Controls Model K400Z/K401Z/K600Z/K601Z/ K800Z/K801Z (dry contact output) where switching of higher load capacity is necessary.

SWITCH CAPACITY 20A Ballast 20A Incandescent (at 120VAC) 20A General Use 1.0HP at 120VAC

TRP-D 120VAC or 277VAC input

Use low voltage wiring between TORK Digital Control contacts and TRP-D - minimum 22 AWG, maximum length 500 feet.

15 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC TYPICAL WIRING WITH 5401 OR 5441 FOR SWITCHING OF GREATER LOADS DRY CONTACT OUTPUT

TORK DIGITAL CONTROL TERMINAL BLOCK CH 1 CH 2 CH 3 CH 4 SPDT SPDT SPDT SPDT

C NO NC C NO NC C NO NC C NO NC

L 120 VAC N

LINE 120/240/ LINE 120/240/ LINE 120/240/ LINE 120/240/ 277/480VAC 277/480VAC 277/480VAC 277/480VAC

120VAC 120VAC 120VAC 120VAC COIL COIL COIL COIL

LOAD 40A MAX PER POLE LOAD 40A MAX PER POLE LOAD 40A MAX PER POLE LOAD 40A MAX PER POLE

APPLICATIONS:

TYPICAL WIRING OF TORK CONTACTORS 5401, 5441 TO MULTI-CHANNEL K400Z/ K401Z/K600Z/K601Z/K800Z/K801Z

Use where increased voltage and/or amperage switching is necessary, close to or remote from controller. Can switch up to 40 amps per pole from 120VAC to 480VAC.

16 APPLICATIONS GUIDE TIME SWITCH DIMS LIGHTING DURING SELECTED PERIODS TORK 1101-FM TIMER Typical wiring with TORK electromechanical time switch for automatic switching of POULTRY HOUSE lighting. Bright lighting to simulate daylight - dim lights for roost- M ing. LOW VOLTAGE AUXILLARY SWITCH L1X2 NO C

BRIDGE L 120VAC N BRIGHT LIGHTING UP TO 4000 WATTS DIM LIGHTING UP TO 2000 WATTS RED BLUE

WHITE BLACK BLACK not used BLACK

RED TRP-D RED

TIME SWITCH OPERATING WITH MOMENTARY CONTACT SYSTEM

TORK Model 1101 SPST time switch for scheduled ON-OFF is connected to an SMC-3D momentary contact adapter. For operation of mechanically-held contactors and low voltage relays where remote momentary push button stations are necessary or already exist. TORK 1101 SPST For outdoor lighting, Z kit astronomic dial is easily adaptable to Models 1101. FOR SEPARATE MOTOR M REMOVE BRIDGE FROM TERMINALS L & 1 L1X2

BRIDGE L 120VAC N SMC-3D MOMENTARY CONTACTS 120VAC ADAPTER ON RELAY OFF RELAY SMC-3D NC NO C NC NO C

ON PULSE PUSH LOW VOLTAGE ON LATCHING RELAY OR MECHANICALLY OFF PULSE HELD CONTACTOR PUSH H OFF 120VAC NEUTRAL N

17 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC MECHANICAL TIME SWITCHES AND PHOTOCONTROL OPERATING WITH MOMENTARY CONTACT SYSTEM TORK MODELS TORK Model 2000, 2001 or 2101 photocontrol is 2000/2001/2021 wired in series with Model 1101 or 1102 time switch TORK 1101 SPST 2101/3000 for photocontrol ON/timed OFF in connection with an SMC-3D momentary contact adapter. For operation of mechanically-held contactors and low voltage relays REMOVE BRIDGE FROM M PHOTO where remote momentary push button stations are nec- TERMINALS L & 1 CONTROL essary or already exist. L1X2

L BLACK RED 120VAC N WHITE SMC-3D MOMENTARY CONTACTS 120VAC ADAPTER ON RELAY OFF RELAY SMC-3D NC NO C NC NO C

ON PULSE PUSH LOW VOLTAGE ON LATCHING RELAY OR MECHANICALLY OFF PULSE HELD CONTACTOR PUSH H OFF 120VAC NEUTRAL N

TIME SWITCH/PHOTOCONTROL SWITCHING GREATER LOAD CAPACITIES

Use TRP-D for direct switching of remote lighting loads by photocontrol / time switch.

Applicable for 20 Amp Ballasst TORK MODELS 20 Amp Incandescent (at 120VAC) 2000/2001/2021 2101/3000 TORK TIME CONTROL TERMINAL BLOCK (OPTIONAL) PHOTO NO C CONTROL

L BLACK 120VAC WHITE N

RED LIGHTING LOAD

20A MAX WHITE BLACK NOT USE D BLUE BLACK RE D BLACK TRP-D RED RED

18 APPLICATIONS GUIDE SPRING-WOUND TIMER OPERATING WITH MOMENTARY CONTACT SYSTEM

TORK A500 series spring-wound timer or SSA100/ TORK A500 SERIES OR TORK SSA 100/200 SERIES SSA200 electronic interval timer for timed override, is INTERVAL TIMER ELECTRONIC INTERVAL TIMER connected to an SMC-3D momentary contact adapter. BLACK For operation of mechanically-held contactors and low voltage relays where remote momentary push button RED stations are necessary or already exist. GREEN

L 120VAC N

SMC-3D MOMENTARY CONTACTS 120VAC ADAPTER ON RELAY OFF RELAY SMC-3D NC NO C NC NO C

ON PULSE PUSH LOW VOLTAGE ON LATCHING RELAY OR MECHANICALLY OFF PULSE HELD CONTACTOR PUSH H OFF 120VAC NEUTRAL N

FOR INCREASED AREA COVERAGE, ONE TRP-D POWERPACK CAN OPERATE A MAXIMUM OF 4 OSC5U/OSC10U/OSC20U/OSCW5P/PSCW15P/OSC20UP SENSORS

Use TRP-D for direct L 120 OR 277 VAC switching of remote N lighting loads by photocontrol / time switch. LIGHT LIGHT FIXTURE FIXTURE WHITE BLACK Applicable for BLACK BLUE TRP-D RED 20 Amp Ballasst RED 20 Amp Incandescent RED (at 120VAC)

RED BLUE BLACK LOW VOLTAGE 3 CONDUCTOR 22GA CLASS 2 WIRING

CEILING MOUNTED OCCUPANCY SENSORS UP TO 4 UNITS OF THE FOLLOWING SENSORS: OSC5U / OSC10U / OSC20U OSCW5P / OSCW15P / OSC20UP

19 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC FOR MULTI CIRCUIT CONTROL, A MAXIMUM OF 5 TRP-D POWERPACKS CAN BE CONNECTED TO ONE OSC5U/OSC10U/ OSC20U/OSCW5P/OSCW15P/OSC2UP SENSOR

L 120 OR 277 VAC WHITE N BLACK BLACK LIGHT LIGHT BLUE FIXTURE FIXTURE TRP-D RED RED RED

RED BLUE BLACK LOW VOLTAGE 3 CONDUCTOR 22GA CLASS 2 WIRING (CONNECT ALL LIKE-COLORED WIRES)

CEILING MOUNTED OCCUPANCY SENSORS

OSC5U / OSC10U / OSC20U OSCW5P / OSCW15P / OSC20UP

20 APPLICATIONS GUIDE OCCUPANCY SENSORS FOR LOW VOLTAGE LIGHTING SYSTEMS USING TORK MODEL SMC-3D

NOTES:

1. For increasing area coverage, a maximum of 4 OSC5U/OSC10U/OSC20U/OSCW5P/OSCW15P/OSC20UP sensors can be connected. 2. For additional loads, a maximum of twenty (20) latching relays can be connected to each SMC-3D 3. To override load OFF when exiting, momentary push-button switches can be installed at strategic locations.

LOW VOLTAGE 3 CONDUCTOR 22GA CLASS 2 WIRING (CONNECT ALL LIKE-COLORED WIRES) RED RED WHITE N BLACK 120 VAC BLUE BLUE L TRP-D RED BLACK BLACK RED

CEILING MOUNTED OCCUPANCY SENSORS UP TO 4 OF THE FOLLOWING SENSORS: OSC5U / OSC10U / OSC20U OSCW5P / OSCW15P / OSC20UP SMC-3D 120 VAC ON RELAY OFF RELAY MOMENTARY NO C NC NO C NC OVERRIDE 24 VOLT SECONDARY SWITCHES TRANSFORMER TORK MODEL TA 1245Y-75 (75VA) PUSH ON BLACK PUSH RED OFF BLUE BLACK RED BLUE

GE RR-7 RELAYS CONNECT LIKE-COLORED REQUIRE A DIODE FOR HALF-WAVE WIRES TOGETHER

OPERATION OR EQUIV RELA Y GE RR-7 SELECT A TRANSFORMER

SUFFICIENT TO DRIVE ALENT THE NUMBER OF LATCHING RELAYS USED UP TO 20 LATCHING RELAYS CAN BE SWITCHED BY ONE SMC-3D TO LOAD TO LOAD TO LOAD TO LOAD TO LOAD TO LOAD

LOW VOLTAGE LATCHING RELAYS (DRY CONTACTS)

21 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC TIME SWITCH DETERMINING PERIODS DURING WHICH OCCUPANCY SENSOR IS OPERATING

TORK TIME CONTROL L TERMINAL BLOCK 120 OR 277 VAC N NO C NC

WHITE BLUE LOAD BLACK TRP-D BLACK RED RED RED

LOW VOLTAGE 3 CONDUCTOR 22GA CLASS 2 WIRING To control what time of day the occupancy sensor is in operation determined by a TORK digital or mechani-

cal time switch. TRP-D can be mounted close to load RED BLACK BLUE and sensor can be installed up to 500’ away using #22 AWG low voltage wire. TORK digital or mechan- OSC5U / OSC10U / OSC20U OSCW5P / OSCW15P / OSC20UP ical time switch can be installed anywhere between OCCUPANCY SENSOR the TRP-D and sensor.

OSWS9P OCCUPANCY SENSOR OR SSA100/SSA200 INTERVAL TIMER SWITCHING GREATER LOAD CAPACITIES BY USING TRP-D

N 120 OR 277 VAC L LOAD TORK OCCUPANCY SENSOR

BLACK #22 AWG WIRES WHITE OSWS9PD BLACK BLUE OSWS9P-120 BLACK OSWS9P-277 TRP-D RED OSWS9PDM RED RED RED GREEN NOTE: RED & BLUE WIRES MUST BE CONNECTED. BLACK WIRE NOT USED. OR NOTE: THE TRP SHOULD BE MOUNTED CLOSE TO THE LOAD TORK SSA 100/200 SERIES ELECTRONIC INTERVAL TIMER

22 APPLICATIONS GUIDE UTILIZING OCCUPANCY SENSORS OR ELECTRONIC INTERVAL TIMERS FOR THREE-WAY SWITCHING

Note: For grounding, follow installation instructions which are provided with units.

USE TWO OF THE FOLLOWING: N 120 OR 277 VAC TORK OCCUPANCY SENSOR L OSWS9PD OSWS9P-120 BLACK RED OSWS9P-277 OSWS9PDM GREEN OR GROUND TORK ELECTRONIC INTERVAL TIMER BLACK RED SSA100 LOAD SSA200 GREEN

GROUND

INEXPENSIVE THREE-WAY SWITCHING

For simple installation of 3-way switching without the need for running additional line voltage wiring. A TRP-D can be installed next to lighting load and #22 AWG low voltage wire can be used between the TRP-D and standard maintained 3-way switches.

3-WAY 3-WAY WALL SWITCH WALL SWITCH BLACK WIRE NOT USED 120 OR 277 VAC

N WHITE BLUE BLACK RED BLACK L TRP-D RED LOW VOLTAGE WIRING RED MINIMUM 22AWG

23 NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC NOTES

TORK TECHNICAL INFORMATION: 888.500.4598

NSi INDUSTRIES, LLC • USA • 800.321.5847 • WWW.NSIINDUSTRIES.COM