Distribution of Finished Vehicles Audi Mexico Vehicle Logistics (M/PL-12), April 2017, San José Chiapa 2 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Agenda
02. 03. General Information Layout & Infrastructure
04. 05. 06. Finished Vehicle Flow inside Distribution Network Ports Mexico Audi Mexico 3 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Audi Group and VW Group General Information
A u d i M é x ico A u d i G r o u p 4 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Audi Group: Production sites from 2000 General Information
Lamborghini Sant‘Agata Bolognese (Italy) Neckarsulm Győr Ingolstadt (Hungary) 5 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Audi Group: Production sites from 2012 General Information
Italdesign Giugaro Brüssel Lamborghini Moncalieri (Belgien) Sant‘Agata Bolognese (Italy) (Italy) Martorell Neckarsulm Bratislava Győr Ingolstadt (Spain) (Slovakia) (Hungary)
Changchun (China)
Italdesign Giugiaro Barcelona (Spain)
Aurangabad Jakarta (India) (Indonesia)
Ducati Bologna (Italy) 6 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Audi Group: Production sites from 2016 General Information
Italdesign Giugaro Brüssel Lamborghini Moncalieri (Belgien) Sant‘Agata Bolognese Kaluga (Italy) (Italy) (Russia) Martorell Neckarsulm Bratislava Győr Ingolstadt (Spain) (Slovakia) (Hungary)
Changchun (China)
Italdesign Giugiaro Foshan Barcelona (China) (Spain)
San José Chiapa Ducati (Mexico Chiang Mai (Thailand)
Ducati Manaus (Brazil) Curitiba/ São José dos Pinhais Aurangabad Jakarta (Brazil) (India) (Indonesia) Ducati Bologna (Italy) 7 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Product Portfolio Audi Group General Information
A1 A1 Sportback S1 S1 Sportback A3 A3 Sportback A3 Limousine A3 Cabriolet
A3 Sportback A3 Sportback S3 S3 Sportback S3 Limousine S3 Cabriolet RS3 Sportback e-tron g-tron
A4 Limousine A4 Avant A4 allroad quattro S4 Limousine A5 Coupé A5 Sportback
A5 Cabriolet S5 Coupé S5 Sportback S5 Cabriolet A6 Limousine A6 Avant
A6 allroad quattro S6 Limousine S6 Avant RS 6 Avant RS6 Avant A7 Sportback performance
S7 Sportback RS 7 Sportback RS 7 Sportback A8 A8 L A8 L W12 S8 performance
S8 plus Q2 Q3 RS Q3 RS Q3 Q5 SQ5 TDI performance
Q7 Q7 e-tron quattro TT Coupé TT S Coupé TT Roadster TT S Roadster R8 Coupé 8 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Audi Mexico General Information 9 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Audi Mexico General Information
San José Chiapa
Basic Information
Employees: ~4.700 (by December 2016)
€ Investments: more than € 1,4 billion
Audi Q5-Successor
Segments
Assembly Press shop
Body shop Paint shop
Pre-series center 10 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Audi Mexico Why the Audi Q5?
• Models Q5/SQ5 • Capacity 675 vehicles/day (3 shifts per day) • Annual volume ~150.000 vehicles/year 11 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Audi Mexico Why Mexico? 12 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Agenda
02. 03. General Information Layout & Infrastructure
04. 05. Finished Vehicle Flow inside Distribution Network Audi Mexico 13 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Location of Audi Mexico I/II Layout & Infrastructure
Volkswagen Audi Mexico Port Veracruz Mexico Puebla San José Chiapa
232 km, 2 h 22 min 14 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Location of Audi Mexico II/II Layout & Infrastructure 15 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico External Rail Infrastructure Layout & Infrastructure
Container Tracks (Internal) Track 1- 360 m (18 containers) Track 2- 360 m (18 containers)
FBU Tracks (Internal) 4 Tracks (48 multilevel/32 Automax)
Support Yard 4 Tracks (93 multilevel/59 Automax)
Setout Yard 4 Tracks 300 containers/166 AMAX/260 Multilevel
Legend Internal Rail Yards External Rail Yards Existing Main Rail Track 16 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Infrastructure FBU Outbound Layout & Infrastructure
1 FBU Presort Yards (A62, A60) Yard: 825 m² / 1.642 m² Parking spaces: 55 (A62) / 49 (A60)
Presort Yards for buffer and pre-sorting for the different transport modes and destinations.
2 FBU Yard A60 Yard: 57.686 m² Parking spaces: 2.692 A62 Finished vehicle preparation for different transport modes in load sizes and destinations. Weather protection: Hail net.
3 Truck Load Lines Yard: 7.900 m² Parking spaces: 9
Truck load lines for the loading process of FBU onto car haulers.
4 FBU Rail Infrastucture Yard: 7.200 m² Rail tracks: 4 Total length: 2.746 m
Rail tracks inside the factory for the loading process of FBU onto railcars, including switches and 3 mobile loading ramps (Buck). 17 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Finished Vehicle Flow Inside the Factory Layout & Infrastructure
FBU Yard FBU Presort Yard (A62) ZP8 Truck Control Center including (CCT) (A72) FBU Rail Infrastructure Truck Load Lines FBU Presort Yard (A60)
ZP8
Legend Distances
FBU vehicle flow Truck flow (empty) Presort Yard A60 – FBU Yard: ~ 1.000 m
FBU Yard FBU Truck flow (loaded) Presort Yard A62 – FBU Yard: ~250-400 m
Rail Rail loading Truck loading Rail flow (empty) Rail flow (loaded) 18 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Layout FBU Yard Layout & Infrastructure
Facts FBU Yard ► Capacity: ► FBU-parking spaces: 2.592 parking spaces in line FBU arrangement + 100 single storage parking spaces = 2.692 (~ 4 production days)
► Truck loading lines: 9 (W x L = 4 m x 40 m)
► Rail loading tracks: 4 (L = 2.746 m) ► Weather protection of the FBU parking spaces with hail net ► Settings: 6 x RFID-Gate, 3 x CCTV, 13 x WIFI
FBU 2,8 2,8 m 3,5 m 5,0 m 19 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Color Concept FBU Yard Layout & Infrastructure
Color Concept 340 à 10 100 à 1 ► Capacity: 2.592 parking spaces in line arrangement +
100 single storage parking spaces = 2.692 X
FBU ecial
p Storage
- Block Name Color Capacity
Frijol (negro) Block X Block F Block arrangement
480 à 10 480 à 10 480 à 10 152 à 8 Azul A Agua 152 Lines of 8 vehicles
(Water) (Blue) )
Bosque Verde
Agua (azul Block Block A B 480 Lines of 10 vehicles (Forest) (Green) Beige C Canela 220 Lines of 10 vehicles (Cinnamon) (Beige) Diente Blanco ) D 480 Lines of 10 vehicles
(Teeth) (White)
Block G Block Granada (rojo D Block Diente (blanco) B Block Bosque (verde) Elefante Gris E 220 Lines of 10 vehicles 220 à 10 220 à 10 220 à 10 (Elephant) (Grey) Frijol Negro F 340 Lines of 10 vehicles
(Beens) (Black)
Habanero (amarillo) E Block Elefante (gris) C Block Canela (beige) Block H Block Granada Rojo G 480 Lines of 10 vehicles (Pome-granate) (Red) Amarillo H Habanero 220 Lines of 10 vehicles (Habanero Chilli) (Yellow) Violetta X X-pecial 100 Single storage (Violett) Total 2.692
FBU 2,8 2,8 m 3,5 m 5,0 m 20 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Protection with Hail Net and Full Body Cover Layout & Infrastructure
Hail Net Full Body Cover (FBC) 21 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Rail Equipment Layout & Infrastructure
› Types of rail cars Type Equipment Dimensions Load Factor
Bilevel (Canada, exception) •Loadable length: 89’ 4” standard •Loadable width: 9’0” standard •Overall Height: 19’ 0” ATR standard 10 Audi Q5
Automax (all destinations beside Canada) •Loadable length: 141’ 3” standard Railcar •Loadable width: 9’ 3 1/2” standard •Overall Height: 20’ 2” standard 22 Audi Q5
› 3 mobile loading ramps › Buck 22 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Agenda
02. 03. General Information Layout & Infrastructure
04. 05. Finished Vehicle Flow inside Distribution Network Audi Mexico 23 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Process Responsibility Vehicle Logistics
ZP7
* AOZ = Audi Original Zubehör = Accessoires 24 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Overview Operations Vehicle Logistics Finished Vehicle Flow inside Audi Mexico
1 – Inspect & 2 – Move 3 – Store 4 – Load & Transport Receive
nok G900 Veracruz ok Presort V900 Yard A60
A60 ZP8 G900 FBU Yard NAR (USA/CAN) Lázaro Cárdenas
nok G900 ok V900 TQS Care Program Presort Puebla Yard A62 A62 ZP8 G900
Audits Mobile Checks 25 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Receivement, Inspection and Grant V900 Finished Vehicle Flow in the factory
1 io V900
Inspection LSP FBU Grant ZP8 (V900)
Leave to Presort Yard Storage Presort Yard 26 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Movements and Storage FBU Yard Finished Vehicle Flow in the factory
2
Leave Presort Yard Entrance FBU Yard
Move to Final Place Close FBC 27 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Truck Loading Finished Vehicle Flow in the factory
3
Truck Loading I/III Truck Loading II/III
Truck Loading III/III Exit Truck after Loading 28 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Rail Loading Finished Vehicle Flow in the factory
3
2. Adjustment of mobile
1. Check and collect FBU for rail loading loading ramps 3. Loading FBU via mobile loading ramp onto railcar 7.Sealing
4. Bridge plates to connect 5. Loading securing 6. Closing of railcars 3. Driving FBU until final loading position railcars while loading 29 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Agenda
02. 03. General Information Layout & Infrastructure
04. 05. Finished Vehicle Flow inside Distribution Network Audi Mexico 30 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Overview Distribution Network North America Distribution Network Audi Mexico •VolumeVolume Split distribution Destination Vancouver, Toronto, Montreal, Québec City Calgary 2% Europe Davisville 2% 3% 8% North Am. Chicago South Am. 47% Asia 38% Australia Africa San Diego Juárez/ El Paso Jacksonville •DistributionDistribution Split ex plantRail/Truck Houston 14%
Nuevo Laredo/ Laredo Rail Truck 86% Lecheria Veracruz Europe, Africa, •DistributionTransport Split Split Sea/Land Lázaro Cárdenas USA, South America, Middle Asia, Pacific Puebla Legend (VWM Patio Central) East, Turkey (from March 2017) Rail 22% Mexico, Armored Vehicles Truck Sea Ship Land Factory 78% Port 31 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Rail Network North America (NAR) Distribution Network Audi Mexico
› 5 rail companies in NAR Vancouver, Toronto, Montreal, Calgary Québec City Davisville Chicago
Routes to NAR
San Diego Rail Juárez/ El Paso 1 – Nuevo Laredo – Houston 2 – Nuevo Laredo – Canada Houston Jacksonville 3 – Juárez – San Diego Short Sea Nuevo Laredo/ 4 – Veracruz – Jacksonville Laredo 5 – Veracruz – Davisville
Lecheria Legend Veracruz FXE Rail Network Europe, Africa, Lázaro Cárdenas USA, South KCS Rail Network America, Middle Asia, Pacific BNSF Rail Network East, Turkey (from CW11/17) UP Rail Network CN Rail Network Audi Plant Port 32 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico Truck Network Mexico Distribution Network Audi Mexico
› 2 truck companies in Mexico
Davisville
3 Routes in Mexico
San Diego Ports 5 1 – Veracruz 4 2 – Lázaro Cárdenas Houston Jacksonville Domestic 3 – Puebla (Patio Central VWdM) 4 – SJC - Puebla (VPS) 5 – Puebla (VPS) - SJC
Legend Veracruz Sése Truck Network Europe, Africa, Mexlog Truck Network Lázaro Cárdenas USA, South America, Middle Asia, Pacific Audi/VW Plant East, Turkey (just for MI) Puebla Port (VWM Patio Central) Mexico, Armored Vehicles 33 AUDI MEXICO M/PL-12 Distribution of Finished Vehicles Audi Mexico World Wide Distribution Distribution Network Audi Mexico
Mexico USA/CAN Emden 1,2 % 21,5% Davisville Japan South Truck: 100 % Rail: 100 % Turkey Korea Jacksonvill e China Middle East
Malaysia
Australia Vitoria Port Lázaro Port Cárdenas Zarate Veracruz
9,2 % 68,5 %
Truck: 20 % Rail: 100 % Rail: 80 % Muchas gracias!
Thank you!
Vielen Dank für Ihre Aufmerksamkeit!