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ISA-88 Snapshot ■ ISA-95 Snapshot ■ IIPS Lifecycle ■ CCM Modelling Framework ■ ISA-88/95 Based Models and Objects ■ ISA-88/95 in Production Lifecycles ■ Methodology

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This work is licensed under a Creative Commons Attribution-ShareAlike 3.0 Unported License. Attribution: Jean Vieille

Work: ISA8895 Implementation
Section: Overview Chapter: Modelling

Language: English
Version: V3 - 05/2011

Research community www.controlchainmanagement.org Consulting group www.controlchaingroup.com

Agenda

■

ISA-88 snapshot

■■■■■■

ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 2

Automation challenge

Ideal Automation

ISA-88

Flexibility

« manual Control »

Capability

Darin Flemming Lou Pillai

« Classical » Automation

1_12_ISA8895_Overview_Introduction_Modeling

Complexity

3

ISA-88 standard

■

US and International “Batch Control” standard

■

The ISA88 committee develops the US ANSI standard

■

The IEC65A WG11 develops the IEC international standard

  • US standard
  • INTL
  • Sub Title

Standard

ANSI/ISA-88.00.01: 2010
IEC 61512-1: Part 1: Models and Terminology” 1997

ANSI/ISA-88.00.02: 2001
IEC 61512-2: Part 2: Data structures and guidelines for 2001

IEC 61512-3: Part 3: General and Site Recipe - Models and 2008 Representation languages
ANSI/ISA-88.00.03: 2003

ANSI/ISA-88.00.04: 2006
IEC 61512-4: Part 4: Batch Production Records 2009

  • ISA Draft88.00.05
  • -
  • Part 5: Implementation Models & Terminology for

Modular Equipment Control

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 4

ISA-88 snapshot

■

Object Design of automation applications

Reuse, Knowledge Management, Robustness

Flexible Design of automation applications - No programming required for

Ø

■

ØØØ

Modification of recipes, making different products with the same facility Using alternate equipment for the same production step Sequencing production runs for different products

■

Interoperability

Ø

Assembling software components from different origins

■

Product Industrialization

ØØ

Neutral specification of product physico-chemical transformations Conversion of this specification into operating procedure for target facilities

■

Production Information

ØØ

Data structures for production information history Includes several ISA-95 models

■

Applications

ØØ

Initially designed for Batch processes, but applicable to any type of process Functional specification, batch managers, historians, PDM/PLM

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 5

ISA-88 Adoption

■

Automation Functional Engineering Good Practices

Ø

Largely applied worldwide, proven benefits

■

Best known in process industries

Ø

Less in other domains…

■

All automation vendors offer solutions

Ø

Generally limited to the support of recipes (authoring, execution, reporting)

Ø

Sometime at the equipment control level

■

Applies more and more to all types of production

Ø

No equivalent standards for discrete and continuous processes…

Ø

Adapt easily

Ø

Most benefits with globalized application: all types of processes, all locations

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 6

Agenda

■

ISA-88 snapshot

■■■■■■

ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 7

ISA-95 snapshot

■

B2M: Collaboration Business / Execution

Ø

Communication between execution systems (MES/MOM, DCS, MMS, LIMS, WES, SCADA,…) and business systems (ERP, SCM)

Master data management

Ø

■

MES/MOM : Functional definition Data and Activity models

■

Ø

Description of resources, capability, products, work order requests and reports

Ø

Definition of operation management activities (MES)

■

Applications:

Ø

User requirements and functional specification of MES and B2M interfaces

Ø

Native B2M connectors - MES/ERP (B2MML)

Ø

Possible basis for developing MES applications and software…

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 8

What is ISA-95?

■

US & International standard “Enterprise - Control System Integration”

■

The ISA95 committee develops the ISA-95 standards

■

The ISO/IEC JWG5 develops the international standard

  • US standard
  • INTL Standard
  • Sub Title

ANSI/ISA-95.00.01: IEC/ISO 62264-1: Part 1: Models and Terminology” 2010 2003

ANSI/ISA-95.00.02: IEC/ISO 62264-2: Part 2: Data Structures and Attributes” 2010 2004

ANSI/ISA-95.00.03: IEC/ISO 62264-3: Part 3: Activity Models of Manufacturing Operations

  • 2005
  • 2007
  • Management

  • ISA draft 95.00.04
  • -
  • (Part 4: Object Models and Attributes of

Manufacturing Operations Management)

ASNI/ISA-95.00.05: IEC/ISO 62264-5: Part 5: Business to Manufacturing Transactions

  • 2007
  • 2010 (APUB)

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 9

Benefits and adoption of ISA-95

■

Benefits:

Ø

Direct : Cost and risk reduction of MES and B2M projects

Ø

Indirect :

§

Improvement of operational performance : CTP, agile manufacturing, planning feedback, error reduction

§

Dynamization of IT/Business alignment

■

Adoption:

Ø

Most automation / MES vendors claim their adhesion to ISA95

Ø

ERP vendors ignore it

§

Noticeable exception: SAP since 2004

Ø

B2MML becomes the de facto standard for B2M information exchange

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 10

Agenda

■

ISA-88 snapshot

■■■■■■

ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 11

CCM global IIPS life cycle

IIPS : Industrial Information Processing Systems

Manage

Strategy Guidance Master Planning

Execute
Use

User
Requirement s
Industrial
Architecture

  • IIPS
  • IIPS

  • Construction
  • Deployment

IIPS Support Maintenance
IIPS
Operation

Information Technology

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 12

CCM global IIPS life cycle

  • Information Service Definition
  • IT Resource Development

User

  • Industrial
  • IIPS

Construction
IIPS
Deployment
Requirement
Architecture s

IIPS Support Maintenance
IIPS
Operation

Run-time Information Processing

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 13

ISA-95 like IIPS life cycle

Run-time Information Processing
Information Service
Requests

Information Services
Requests

Information
Services
(BP)
Information
Services
(Task)
Information
Services
(implemented)
Information
Services Capability

Resources

HW, SW, DWH
Information Service Definition
IT Resource Development

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 14

Agenda

■

ISA-88 snapshot

■■■■■■

ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 15

Industrial Architecture Models Purpose

■

Scope

Ø

The entire industrial facility – the Production sub-system within the Enterprise system

Ø

Spatio-temporal description (structures and interactions) of this subsystem

Ø

The information reality that tights Energy and Matter together

■

Ongoing maintenance

Ø

This module only presents models for describing the facility

Ø

However, the facility is ever changing.

§

The Industrial Architecture Processes (IAP) integrates IAM within the global enterprise strategy definition and fulfillment process

■

IAM provides the framework

Ø

For capturing and managing knowledge

Ø

For mastering IIPS development planning

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 16

Industrial Architecture Dimensions

Operations Process Management

ISA-95

Physical Process Management
Physical Process Control

ISA-88

Equipment Control

TOGAF
ITIL
ISA-88 + ISA-95

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 17

IIPS Scope in Industrial Architecture framework

Business Information Processing Systems

Marketing, R&D, HR, Engineering, Sales, Purchasing, Finance/accounting, planning

Industrial Information Processing Systems

Production Inventory, Logistics Quality Maintenance Tooling

Operations Process Management

Resource & Definitions Management
Scheduling, Dispatching,
Analysis, Performance, Tracking, Reporting

…

Physical Process Management

Risk & Safety Information Configurations Documentation Regulation

Work Segments & Resources

Physical Process Control

Operating procedures, Routings, Recipes

Incidents & Deviations …

Equipment Control

Basic, Procedural, Coordination Control

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 18

Common IT systems involved

Operations Process Management

ERP

Physical Process Management

MES

Physical Process Control

AUTOMATION

Equipment Control

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 19

Agenda

■

ISA-88 snapshot

■■■■■■

ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 20

ISA88 Process model (Processing Requirement)

A Process is made up of an ordered set of one or more Process Stages

Process

A Process Stage is made up of an ordered set of one

or more Process Operations

Process Stage

A Process Operation is made up of an

ordered set of one or more Process

Actions

Process Operation

Process Action

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 21

Resource models (Structural description)

■

The resource asset models (Personnel, Equipment, and Material) are based on the ISA-95 breakdown.

■

All these resources share a similar pattern. Equipment and Material are indeed the same entity: A “machine” can be:

Ø

A “Physical Asset” for the company that makes products with it,

Ø

An “Inventory Asset” for the company that makes them (finish product) or sell / distributes it

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 22

ISA-95 Material Model

Is assembled from

  • Is assembled from
  • Is assembled from
  • Is assembled from

  • 0..n
  • 0..n
  • 0..n
  • 0..n
  • 0..n
  • 0..n

Defines a grouping
Made up of
0..n
0..n

Material Class
Material Definition
Material Sublot
Material Lot

  • 1..1
  • 0..n
  • 0..n

Defined by
0..n
Has

properties of
Has properties of
Has values for
Is tested by a >
Is tested by a >
0..n
Has values for
Is tested

by a >
May be made up of sublots
0..n
0..n

0..n

Material Test Specification

Records the execution of
Is tested by a >
0..n
Is tested by a >
0..n

QA Test Result

Defines a procedure for
0..n obtaining a

  • 0..n
  • 0..n
  • 0..n

0..n

Material Class Property
Material Definition Property

0..n
Maps to
0..n

Material Lot Property

May map to

0..n <may contain nested

  • 0..n
  • 0..n

  • <may contain nested
  • <may contain nested

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 23

ISA-95 extended physical model (Actual Facility layout)

ENTERPRISE

BATCH
PROCESS
(ISA88)
CONTINUOUS
PROCESS
DISCRETE PROCESS
WAREHOUSE

SITE AREA
STORAGE
ZONE
WORK CENTER
PROCESS
CELL
PRODUCTION
UNIT
PRODUCTION
LINE

STORAGE
UNIT

  • UNIT
  • UNIT
  • WORK CELL

WORK UNIT

EQUIPMENT
MODULE

CONTROL MODULE

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 24

ISA-95 Equipment Model

<May be made up of
0..n

0..n

Equipment
Equipment

0..n
0..n

Class

<Defined by
0..n
Has properties of >
Has values for >
Is tested by an >
Is tested by an >

  • 0..n
  • 0..n

Equipment
CapabilityTest Specification

  • 0..n
  • 0..n

0..n

Equipment
CapabilityTest
Result

<Records the execution of
Defines a procedure for obtaining an >
Is tested by an >

0..n
0..n

Equipment
ClassProperty

0..n

Equipment Property

Maps to
0..n
<may contain nested
0..n
<may contain nested

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 25

ISA-95 Personnel Model

0..n 0..n

Personnel

0..n

Person

< Defined by

Class

0..n
Is tested by a >
Has properties of >
Has values for >
Is tested by a >

  • 0..n
  • 0..n

Qualification
Test
Specification
Qualification

Test

< Records the execution of

  • 0..n
  • 0..n

0..n
Defines a procedure for obtaining a >

Result

Is tested by a >

  • 0..n
  • 0..n

0..n

  • Personnel
  • Person

Property

< Maps to

Class Property

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 26

ISA-88 Procedural Control model (Equipment/Product Interactions)

A Procedure is made up of an ordered set of one or more Unit Procedures

Procedure

A Unit Procedure is made up of an ordered set of

one or more Operations

Unit
Procedure

An Operation is made up of an ordered

set of one or more Phases

Operation
Phase

  • 1_12_ISA8895_Overview_Introduction_Modeling
  • 27

ISA-95 Segment Model

has an execution dependency on
0..n

0..n

Process Segment

Process Segment Dependency

0..n
May be made up of is a collection of

  • 0..n
  • 0..n
  • 0..n
  • 0..n
  • 0..n

Process Segment Parameter
Equipment Segment Specification
Physical Asset
Segment Specification
Personnel Segment Specification
Material Segment Specification

0..n Is assembled from
Has properties of
Has properties of
Has properties of
Has properties of
0..n
May be made up of

  • 0..n
  • 0..n
  • 0..n

0..n

Physical Asset
Segment Specification Property
Personnel Segment
Specification Property
Equipment Segment
Specification Property
Material Segment
Specification Property

0..n Corresponds to element in
0..n Corresponds to element in

  • 0..n Corresponds
  • 0..n Corresponds

  • to element in
  • to element in

  • 1..1
  • 1..1
  • 1..1

1..1

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    Jianqiao Jiao ANALYSIS OF AN ENTERPRISE RESOURCE PLANNING SYSTEM Thesis CENTRIA UNIVERSITY OF APPLIED SCIENCES Information Technology June 2020 1 ABSTRACT Centria University Date Author of Applied Sciences June 2020 Jianqiao Jiao Degree programme Information Technology Name of thesis ANALYSIS OF AN ENTERPRISE RESOURCE PLANNING SYSTEM Instructor Pages Kauko Kolehmainen 44 Supervisor Kauko Kolehmainen ERP system is an implement pattern of modern corporations, which integrates the information technology with the advanced ideology of management. It reflects the era when the corporations should rationalize the resource and create well-being for the society to the greatest extent. Therefore, it becomes the footstone for the corporations to survive and develop in the information ear. Now, ERP is widely implemented in discrete manufactories, financial companies, telecom enterprises, and even university and public institutes. And of course, it can be implemented in continuous process industry. There are many differences between different kinds of industries, so development and implementation of ERP has its own characteristics and keystones. Taking the development and implementation for buyer information system of Solectron EMS mill as an example, the development and the implementation of buyer information system of ERP is introduced. Meanwhile the system is analyzed, and its lower functional mode is established. The concept and technology of multi-layer architecture is introduced, and the distributed multi-layer architecture of buyer information system is analyzed in detail. In the end the concept and basic flow of genetic algorithm is introduced, as well as a genetic algorithm based on variable length coding. Based on the specialty of flexible processing eateries, designed and developed production planning system of processing ERP.
  • Management Operation Management Characteristics of Mass And

    Management Operation Management Characteristics of Mass And

    Paper Coordinator Co-Principal Investigator Development Team Prof.(Dr.) S.P. Bansal Principal Investigator Vice Chancellor, Maharaja Agreshen University, Baddi, Solan, Himachal Pradesh, INDIA Dr. Vijaya Khader Former Dean, Acharya N G Ranga Agricultural University Prof.(Dr.) YoginderVerma Co-Principal Investigator Prof.Vice Chancellor, Central University of Himachal Pradesh,Kangra Himachal Pradesh, INDIA Dr. Anil Gupta Paper Coordinator School of Hospitality and Tourism Management University of Jammu, Jammu (J&K), INDIA Dr. Sudhanshu Joshi Content Writer Head, School of Management, Doon University, Dehradun PIN 248001, Uttarakhand, INDIA 1 Operation Management Management Characteristics of Mass and Continuous Operating System Quadrant-I Description of Module Subject Name Management Paper Name Operation Management Module Title Characteristics of Mass and Continuous Operating System Module Id Module- 06 Pre-requisites Objectives 1. To understand the concept of manufacturing system. 2. Understanding different types of manufacturing system Keywords Manufacturing System, Job Shop, Batch Shop, Process Production, Intermittent Manufacturing System, Continuous Manufacturing System, Mass Customization. Learning Objectives: The Learning objectives of the module are to address the following questions: 1. To know the concept of manufacturing system. 2. Understanding different types of manufacturing system. 3. To know the concept of Mass and continuous Operating System 1. Introduction: A Production system is the process of arrangement and operation of machines, tools, material, people and information to produce a value-added physical, informational or service product whose success and cost is characterized by measurable parameters. Production systems interact with both internal and external environment of the organization. Internal environment includes marketing, accounts, personnel, 2 Operation Management Management Characteristics of Mass and Continuous Operating System operations, and finance.
  • Manufacturing Processes (Sme 2713 )

    Manufacturing Processes (Sme 2713 )

    MANUFACTURING PROCESSES (SME 2713 ) Introduction 2 Dept. of Materials, Manufacturing and Industrial Engineering, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia 1. Methods of Production 1. Job shop production 2. Batch production, Cellular Manufacturing 3. Mass Production 2. Plant layout 1. Fixed position 2. Process Layout, Cellular Layout 3. Product Layout 3. Manufacturing capability 2 1. Methods of Production Manufacturing is the application of physical and chemical processes to alter the geometry, properties, and/or appearance of a given starting material to make parts or products; manufacturing also includes assembly of multiple parts to make products. Manufacturing is the transformation of materials into items of greater value by means of one or more processing and/or assembly operation. Manufacturing system in which the input is processed or transformed into output is implemented in a manufacturing facility using a certain method of production. 3 1. Methods of Production • The manufacturing facilities consist of the factory, the equipment in the factory, and the way in which the equipment is organized (the plant layout). • The facilities "touch" the product. • The equipment is usually organized into logical groupings, examples: automated production line, machine cell consisting of an industrial robot and two machine tools. • A company designs its manufacturing systems and organizes its factory to serve the particular mission of each plant. 4 1. Methods of Production • Certain types of production facilities are recognized as the most appropriate for a given type of manufacturing (normally a combination of product variety and production quantity relationship). • Production quantity is normally classified into three quantity ranges – low, medium and high.
  • ISA 88 and ISA 95 1 Standards Certification Sunil S Shah, Phd

    ISA 88 and ISA 95 1 Standards Certification Sunil S Shah, Phd

    National Symposium on Automation & Digital Transformation of Food & Beverage Industry 26th & 27th February 2016 Overviewing the Standards: ISA 88 and ISA 95 1 Standards Certification Sunil S Shah, PhD Education & Training Secretary, ISA Bangalore Section /20160226/Slide No. /20160226/Slide Publishing [email protected] Symp Conferences & Exhibits ISAB/F&B Basics of Modern Industrial Automation Sunil S Shah Academic: - B. E. (Chemical Engineering), Regional Engineering College (now NIT), Rourkela - Ph. D. (Systems and Control Engineering), IIT- Bombay Currently working with: - Owner of Startup, Communications, Diagnostics, and Controls/ CDC Worked With: - GE Oil and Gas, Sr Product Manager (Global), Rotating Machinery Controls - GE Global Research Center, Bangalore leading the Electromechanical Control Systems Lab - CAD Center, Indian Institute of Technology- Bombay , Mumbai as Principal Research Engineer - Davy Powergas India Pvt Ltd (now Kvaerner Powergas), Bombay as Principal Process Engineer 2 Association: - Senior Member and Secretary (Bangalore Section), International Society of Automation (ISA) /20160226 /Slide No. No. /20160226 /Slide Symp - Senior Member and Ex-Secretary, IEEE Control Systems Society, Bengaluru Chapter ISAB /F&B ISAB Basics ofAgenda Modern Industrial Automation • Introducing Standards • ISA’s Standards for Automation • Overview and need for implementation • ISA 88- Batch Control Systems • ISA 95 - Enterprise - Control System Integration • Path forward 3 • Developing the Standards Team /20160226 /Slide No. No. /20160226 /Slide Symp ISAB /F&B ISAB BasicsWhat of Modern is a Standard? Industrial Automation . A “Standard” is an authoritative document, developed in accordance with a strict predefined methodology, embodying such principles as balance of interests and consensus and incorporating stringent review and documentation process . Special status- . RAGAGEP: Recognized and Generally Accepted Good Engineering Practice .