ISA-88 Snapshot ■ ISA-95 Snapshot ■ IIPS Lifecycle ■ CCM Modelling Framework ■ ISA-88/95 Based Models and Objects ■ ISA-88/95 in Production Lifecycles ■ Methodology

This work is licensed under a <a href="/goto?url=http://creativecommons.org/licenses/by-sa/3.0/" target="_blank">Creative Commons Attribution-ShareAlike 3.0 Unported License</a>. Attribution: Jean Vieille Work: ISA8895 Implementation Section: Overview Chapter: Modelling Language: English Version: V3 - 05/2011 <ul style="display: flex;"><li style="flex:1">Jean Vieille </li><li style="flex:1"><a href="/goto?url=http://www.syntropicfactory.info" target="_blank">www.syntropicfactory.info [email protected] </a></li></ul>Research community <a href="/goto?url=http://www.controlchainmanagement.org" target="_blank">www.controlchainmanagement.org </a>Consulting group <a href="/goto?url=http://www.controlchaingroup.com" target="_blank">www.controlchaingroup.com </a>Agenda ■ISA-88 snapshot ■■■■■■ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">2</li></ul>Automation challenge Ideal Automation ISA-88 Flexibility « manual Control » Capability Darin Flemming Lou Pillai « Classical » Automation 1_12_ISA8895_Overview_Introduction_Modeling Complexity 3ISA-88 standard ■US and International “Batch Control” standard ■The ISA88 committee develops the US ANSI standard ■The IEC65A WG11 develops the IEC international standard <ul style="display: flex;"><li style="flex:1">US standard </li><li style="flex:1">INTL </li><li style="flex:1">Sub Title </li></ul>Standard ANSI/ISA-88.00.01: 2010 IEC 61512-1: Part 1: Models and Terminology” 1997 ANSI/ISA-88.00.02: 2001 IEC 61512-2: Part 2: Data structures and guidelines for 2001 IEC 61512-3: Part 3: General and Site Recipe - Models and 2008 Representation languages ANSI/ISA-88.00.03: 2003 ANSI/ISA-88.00.04: 2006 IEC 61512-4: Part 4: Batch Production Records 2009 <ul style="display: flex;"><li style="flex:1">ISA Draft88.00.05 </li><li style="flex:1">-</li><li style="flex:1">Part 5: Implementation Models & Terminology for </li></ul>Modular Equipment Control <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">4</li></ul>ISA-88 snapshot ■Object Design of automation applications Reuse, Knowledge Management, Robustness Flexible Design of automation applications - No programming required for Ø■ØØØModification of recipes, making different products with the same facility Using alternate equipment for the same production step Sequencing production runs for different products ■Interoperability ØAssembling software components from different origins ■Product Industrialization ØØNeutral specification of product physico-chemical transformations Conversion of this specification into operating procedure for target facilities ■Production Information ØØData structures for production information history Includes several ISA-95 models ■Applications ØØInitially designed for Batch processes, but applicable to any type of process Functional specification, batch managers, historians, PDM/PLM <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">5</li></ul>ISA-88 Adoption ■Automation Functional Engineering Good Practices ØLargely applied worldwide, proven benefits ■Best known in process industries ØLess in other domains… ■All automation vendors offer solutions ØGenerally limited to the support of recipes (authoring, execution, reporting) ØSometime at the equipment control level ■Applies more and more to all types of production ØNo equivalent standards for discrete and continuous processes… ØAdapt easily ØMost benefits with globalized application: all types of processes, all locations <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">6</li></ul>Agenda ■ISA-88 snapshot ■■■■■■ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">7</li></ul>ISA-95 snapshot ■B2M: Collaboration Business / Execution ØCommunication between execution systems (MES/MOM, DCS, MMS, LIMS, WES, SCADA,…) and business systems (ERP, SCM) Master data management Ø■MES/MOM : Functional definition Data and Activity models ■ØDescription of resources, capability, products, work order requests and reports ØDefinition of operation management activities (MES) ■Applications: ØUser requirements and functional specification of MES and B2M interfaces ØNative B2M connectors - MES/ERP (B2MML) ØPossible basis for developing MES applications and software… <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">8</li></ul>What is ISA-95? ■US & International standard “Enterprise - Control System Integration” ■The ISA95 committee develops the ISA-95 standards ■The ISO/IEC JWG5 develops the international standard <ul style="display: flex;"><li style="flex:1">US standard </li><li style="flex:1">INTL Standard </li><li style="flex:1">Sub Title </li></ul>ANSI/ISA-95.00.01: IEC/ISO 62264-1: Part 1: Models and Terminology” 2010 2003 ANSI/ISA-95.00.02: IEC/ISO 62264-2: Part 2: Data Structures and Attributes” 2010 2004 ANSI/ISA-95.00.03: IEC/ISO 62264-3: Part 3: Activity Models of Manufacturing Operations <ul style="display: flex;"><li style="flex:1">2005 </li><li style="flex:1">2007 </li><li style="flex:1">Management </li></ul><ul style="display: flex;"><li style="flex:1">ISA draft 95.00.04 </li><li style="flex:1">-</li><li style="flex:1">(Part 4: Object Models and Attributes of </li></ul>Manufacturing Operations Management) ASNI/ISA-95.00.05: IEC/ISO 62264-5: Part 5: Business to Manufacturing Transactions <ul style="display: flex;"><li style="flex:1">2007 </li><li style="flex:1">2010 (APUB) </li></ul><ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">9</li></ul>Benefits and adoption of ISA-95 ■Benefits: ØDirect : Cost and risk reduction of MES and B2M projects ØIndirect : §Improvement of operational performance : CTP, agile manufacturing, planning feedback, error reduction §Dynamization of IT/Business alignment ■Adoption: ØMost automation / MES vendors claim their adhesion to ISA95 ØERP vendors ignore it §Noticeable exception: SAP since 2004 ØB2MML becomes the de facto standard for B2M information exchange <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">10 </li></ul>Agenda ■ISA-88 snapshot ■■■■■■ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">11 </li></ul>CCM global IIPS life cycle IIPS : Industrial Information Processing Systems Manage Strategy Guidance Master Planning Execute Use User Requirement s Industrial Architecture <ul style="display: flex;"><li style="flex:1">IIPS </li><li style="flex:1">IIPS </li></ul><ul style="display: flex;"><li style="flex:1">Construction </li><li style="flex:1">Deployment </li></ul>IIPS Support Maintenance IIPS Operation Information Technology <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">12 </li></ul>CCM global IIPS life cycle <ul style="display: flex;"><li style="flex:1">Information Service Definition </li><li style="flex:1">IT Resource Development </li></ul>User <ul style="display: flex;"><li style="flex:1">Industrial </li><li style="flex:1">IIPS </li></ul>Construction IIPS Deployment Requirement Architecture sIIPS Support Maintenance IIPS Operation Run-time Information Processing <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">13 </li></ul>ISA-95 like IIPS life cycle Run-time Information Processing Information Service Requests Information Services Requests Information Services (BP) Information Services (Task) Information Services (implemented) Information Services Capability Resources HW, SW, DWH Information Service Definition IT Resource Development <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">14 </li></ul>Agenda ■ISA-88 snapshot ■■■■■■ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">15 </li></ul>Industrial Architecture Models Purpose ■Scope ØThe entire industrial facility – the Production sub-system within the Enterprise system ØSpatio-temporal description (structures and interactions) of this subsystem ØThe information reality that tights Energy and Matter together ■Ongoing maintenance ØThis module only presents models for describing the facility ØHowever, the facility is ever changing. §The Industrial Architecture Processes (IAP) integrates IAM within the global enterprise strategy definition and fulfillment process ■IAM provides the framework ØFor capturing and managing knowledge ØFor mastering IIPS development planning <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">16 </li></ul>Industrial Architecture Dimensions Operations Process Management ISA-95 Physical Process Management Physical Process Control ISA-88 Equipment Control TOGAF ITIL ISA-88 + ISA-95 <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">17 </li></ul>IIPS Scope in Industrial Architecture framework Business Information Processing Systems Marketing, R&D, HR, Engineering, Sales, Purchasing, Finance/accounting, planning Industrial Information Processing Systems Production Inventory, Logistics Quality Maintenance Tooling Operations Process Management Resource & Definitions Management Scheduling, Dispatching, Analysis, Performance, Tracking, Reporting …Physical Process Management Risk & Safety Information Configurations Documentation Regulation Work Segments & Resources Physical Process Control Operating procedures, Routings, Recipes Incidents & Deviations …Equipment Control Basic, Procedural, Coordination Control <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">18 </li></ul>Common IT systems involved Operations Process Management ERP Physical Process Management MES Physical Process Control AUTOMATION Equipment Control <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">19 </li></ul>Agenda ■ISA-88 snapshot ■■■■■■ISA-95 snapshot IIPS Lifecycle CCM modelling framework ISA-88/95 based Models and Objects ISA-88/95 in Production Lifecycles Methodology <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">20 </li></ul>ISA88 Process model (Processing Requirement) A Process is made up of an ordered set of one or more Process Stages Process A Process Stage is made up of an ordered set of one or more Process Operations Process Stage A Process Operation is made up of an ordered set of one or more Process Actions Process Operation Process Action <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">21 </li></ul>Resource models (Structural description) ■The resource asset models (Personnel, Equipment, and Material) are based on the ISA-95 breakdown. ■All these resources share a similar pattern. Equipment and Material are indeed the same entity: A “machine” can be: ØA “Physical Asset” for the company that makes products with it, ØAn “Inventory Asset” for the company that makes them (finish product) or sell / distributes it <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">22 </li></ul>ISA-95 Material Model Is assembled from <ul style="display: flex;"><li style="flex:1">Is assembled from </li><li style="flex:1">Is assembled from </li><li style="flex:1">Is assembled from </li></ul><ul style="display: flex;"><li style="flex:1">0..n </li><li style="flex:1">0..n </li><li style="flex:1">0..n </li><li style="flex:1">0..n </li><li style="flex:1">0..n </li><li style="flex:1">0..n </li></ul>Defines a grouping Made up of 0..n 0..n Material Class Material Definition Material Sublot Material Lot <ul style="display: flex;"><li style="flex:1">1..1 </li><li style="flex:1">0..n </li><li style="flex:1">0..n </li></ul>Defined by 0..n Has properties of Has properties of Has values for Is tested by a > Is tested by a > 0..n Has values for Is tested by a > May be made up of sublots 0..n 0..n 0..n Material Test Specification Records the execution of Is tested by a > 0..n Is tested by a > 0..n QA Test Result Defines a procedure for 0..n obtaining a <ul style="display: flex;"><li style="flex:1">0..n </li><li style="flex:1">0..n </li><li style="flex:1">0..n </li></ul>0..n Material Class Property Material Definition Property 0..n Maps to 0..n Material Lot Property May map to 0..n <may contain nested <ul style="display: flex;"><li style="flex:1">0..n </li><li style="flex:1">0..n </li></ul><ul style="display: flex;"><li style="flex:1"><may contain nested </li><li style="flex:1"><may contain nested </li></ul><ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">23 </li></ul>ISA-95 extended physical model (Actual Facility layout) ENTERPRISE BATCH PROCESS (ISA88) CONTINUOUS PROCESS DISCRETE PROCESS WAREHOUSE SITE AREA STORAGE ZONE WORK CENTER PROCESS CELL PRODUCTION UNIT PRODUCTION LINE STORAGE UNIT <ul style="display: flex;"><li style="flex:1">UNIT </li><li style="flex:1">UNIT </li><li style="flex:1">WORK CELL </li></ul>WORK UNIT EQUIPMENT MODULE CONTROL MODULE <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">24 </li></ul>ISA-95 Equipment Model <May be made up of 0..n 0..n Equipment Equipment 0..n 0..n Class <Defined by 0..n Has properties of > Has values for > Is tested by an > Is tested by an > <ul style="display: flex;"><li style="flex:1">0..n </li><li style="flex:1">0..n </li></ul>Equipment CapabilityTest Specification <ul style="display: flex;"><li style="flex:1">0..n </li><li style="flex:1">0..n </li></ul>0..n Equipment CapabilityTest Result <Records the execution of Defines a procedure for obtaining an > Is tested by an > 0..n 0..n Equipment ClassProperty 0..n Equipment Property Maps to 0..n <may contain nested 0..n <may contain nested <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">25 </li></ul>ISA-95 Personnel Model 0..n 0..n Personnel 0..n Person < Defined by Class 0..n Is tested by a > Has properties of > Has values for > Is tested by a > <ul style="display: flex;"><li style="flex:1">0..n </li><li style="flex:1">0..n </li></ul>Qualification Test Specification Qualification Test < Records the execution of <ul style="display: flex;"><li style="flex:1">0..n </li><li style="flex:1">0..n </li></ul>0..n Defines a procedure for obtaining a > Result Is tested by a > <ul style="display: flex;"><li style="flex:1">0..n </li><li style="flex:1">0..n </li></ul>0..n <ul style="display: flex;"><li style="flex:1">Personnel </li><li style="flex:1">Person </li></ul>Property < Maps to Class Property <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">26 </li></ul>ISA-88 Procedural Control model (Equipment/Product Interactions) A Procedure is made up of an ordered set of one or more Unit Procedures Procedure A Unit Procedure is made up of an ordered set of one or more Operations Unit Procedure An Operation is made up of an ordered set of one or more Phases Operation Phase <ul style="display: flex;"><li style="flex:1">1_12_ISA8895_Overview_Introduction_Modeling </li><li style="flex:1">27 </li></ul>ISA-95 Segment Model has an execution dependency on 0..n 0..n Process Segment Process Segment Dependency 0..n May be made up of is a collection of <ul style="display: flex;"><li style="flex:1">0..n </li><li style="flex:1">0..n </li><li style="flex:1">0..n </li><li style="flex:1">0..n </li><li style="flex:1">0..n </li></ul>Process Segment Parameter Equipment Segment Specification Physical Asset Segment Specification Personnel Segment Specification Material Segment Specification 0..n Is assembled from Has properties of Has properties of Has properties of Has properties of 0..n May be made up of <ul style="display: flex;"><li style="flex:1">0..n </li><li style="flex:1">0..n </li><li style="flex:1">0..n </li></ul>0..n Physical Asset Segment Specification Property Personnel Segment Specification Property Equipment Segment Specification Property Material Segment Specification Property 0..n Corresponds to element in 0..n Corresponds to element in <ul style="display: flex;"><li style="flex:1">0..n Corresponds </li><li style="flex:1">0..n Corresponds </li></ul><ul style="display: flex;"><li style="flex:1">to element in </li><li style="flex:1">to element in </li></ul><ul style="display: flex;"><li style="flex:1">1..1 </li><li style="flex:1">1..1 </li><li style="flex:1">1..1 </li></ul>1..1

ISA-88 Snapshot ■ ISA-95 Snapshot ■ IIPS Lifecycle ■ CCM Modelling Framework ■ ISA-88/95 Based Models and Objects ■ ISA-88/95 in Production Lifecycles ■ Methodology

Details

Download

Copyright

We respect the copyrights and intellectual property rights of all users. All uploaded documents are either original works of the uploader or authorized works of the rightful owners.

Support