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the world’s leading cfd magazine october 2008 ALTERNATIVE THINKING ABOUT COMPUTER MODELING AND SIMULATION To achieve precise simulations, sharpen your tools. Alternative thinking is realizing that advanced simulations are impossible HP BladeSystem Enclosures without advanced tools. HP’s groundbreaking c-Class BladeSystem combined tEntry Level standalone Blade c3000 Enclosure with CD-adapco STAR-CD and STAR-CCM+ delivers razor-sharp technology that plugs into standard wall socket—no data for rapid turn-around of fluid flow, heat transfer, and stress analyses. center required From project conception to project completion, HP experts and industry- tSimple to manage, easy to control: Integrates server, storage, networking, and power leading partners help you sharpen your computing tools to achieve higher management into a single solution accuracy simulations and reduced design times. tEasy on your budget: Reduce up-front capital Features costs and ongoing management costs with HP Thermal Logic Technology Technology for better business outcomes. To learn more, visit www.hp.com/go/optimize-cae www.cd-adapco.com ENTECHO AZIMUT-BENNETI TURBOMACHINERY WIND ENERGY www.cd-adapco.com Virtual Design Takes Flight Yacht Design Eliminating Heat Stress Flow Simulation © 2008 Hewlett-Packard Development Company ..::REGULARS Events COMING SOON! >> marine SPECIAL REPORT FEATURING • Submarine simulations • Underwater explosions! To receive a copy and register your interest, please email • STAR-CCM+ DFBI models [email protected] now (Don’t miss the boat!) • Ship design including hull validation & propulsion systems www.cd-adapco.com/marinereport/ • Racing yacht design for the America’s Cup • Lifeboat launching • Hurricane resistant offshore platforms • CD-adapco & Classification societies...and more. Contents 10 18 14 Version 2.02 October 2008 Introduction 03 Integrate. Automate. Innovate. Introduction by David Vaughn 30 16 20 05 Product News •STAR-CCM+ V3.04 release •STAR-CD 4.06 release 07 Office News 08 Breaking News •Tecplot •SPT •Computer Games •Felt Racing Global Events •Calendar Competition Automotive 22 24 26 10 Cover Story - Clean, Green & Frighteningly Fast: CD-adapco helps Ford break the land-speed record for fuel-cell powered cars 14 Go kart Analyzing the aerodynamics of a competition kart 16 ING Renault F1 Team: Accelerating Ahead with New CFD Centre Aerospace CD-adapco regularly participates in many global trade shows. To get the chance to talk in person 18 Flying Objects Virtual design enables a revolutionary flying technology to take off 28 32 35 with our experienced and friendly representatives, please make a note of our appearances at Turbomachinery the confirmed shows below. For more information please contact our events staff: 20 The Automated Simulation Process North America: Tara Firenze [email protected] of Combined Thermal, Flow & Stress in Turbine Blade Cooling Analyses Renewables Europe: Marianne Mueller [email protected] 22 Providing Flow Simulation Power For Wind Energy Engineers North America Europe STAR Conferences Industrial Applications SAE Commercial Vehicle Congress SMM 2008 STAR Indian Conference 2008 24 Keeping an Eye on things October 7-9, 2008 September 23-26, 2008 November 3, 2008 Rosemont, IL Hamburg, Germany Bangalore, India Implementing CFD at Overview Printed on Nine Lives recycled paper using vegetable inks. We’re doing our bit, are you? 26 Energy Efficient Radiator Design Reduce your Carbon Footprint today http://www.carbonfootprint.com/ SNAME Maritime Technology Conference & Expo Aachener Kolloquium 2008 STAR French Conference 2008 October 15-17, 2008 October 6-8, 2008 November 8, 2008 Driven by STAR-CCM+ Simulation Houston, TX Aachen, Germany Lyon, France GLOBAL OFFICES - CD-adapco Booth EG 11 Marine Americas Europe Asia-Pacific MAC08 (2008 Mechanical Analysis Conference) STAR European Conference 2009 28 Super Yachts October 22, 2008 LMS simulation Conference March 23 - 24, 2008 Headquarters Headquarters CDAJ Orlando, FL October 8-9, 2008 London, UK The Azimut-Benetti R&D Centre & the CFD design of luxury yachts CD-adapco • New York office CD-adapco • London office Japan Paris, France 60 Broadhollow Road 200 Shepherds Bush Road 37/F Yokohama Landmark Tower Swaglok 3rd Annual Technology Conference 30 Performance Enhancing Canoes Melville, NY 11747, USA London, W6 7NL, UK 2-2-1-1 Minato-Mirai · Nishi-ku October 23-24, 2008 MIRA 2008 CTO & Plastex Paddle to Olympic Glory using CFD Simulation Tel.: (+1) 631 549 2300 Tel.: (+44) 20 7471 6200 Yokohama 220-8137 · JAPAN New Orleans, LA October 22-23, 2008 [email protected] [email protected] Tel: (+81) 45 683 1997 Coventry, UK Regulars www.cd-adapco.com www.cd-adapco.com [email protected] Fuel Cell Seminar www.cdaj.co.jp October 27-30, 2008 PTC User Conference 32 Dr Mesh: DFBI and the art of Duck Hydrodynamics Austin, TX France Tustin, CA Phoenix, AZ November 11-12, 008 Paris office China 34 Training Lebanon, NH Darmstadt, Germany Lyon office CDAJ China NAFEMS 2008 North American Regional Summit Atlanta, GA 35 Global Events [email protected] Beijing office PTC User Conference Cincinnati, OH October 29-31, 2008 [email protected] Detroit, MI Hampton, VA November 13, 2008 EDITORIAL Germany www.cdaj-china.com Seattle, WA Paris, France Nürnberg office Pointwise User Group Meeting 2008 Dynamics welcomes editorial from all users of CD-adapco software or services. Tulsa, OK [email protected] CD-adapco Korea SIMVEC 2008 Houston, TX November 5-6, 2008 To submit an article: Seoul office [email protected] Fort Worth, TX November 26-27, 2008 Email [email protected] Telephone: +44 (0)20 7471 6200 Italy [email protected] Baden-Baden, Germany For S. America - please contact Turin office Power-Gen 2008 Editor Stephen Ferguson [email protected] Melville Office Rome office CD-adapco India December 2-4, 2008 Sub-editors Joel Davison, Dejan Matic [email protected] Bangalore office Orlando, FL Art Direction Resellers [email protected] Brandon Botha SAE Motorsports Engineering Conference Advertising Geri Jackman [email protected] Australia New Zealand South Africa December 2-4, 2008 Multimedia Director Mark Adlington Veta Pty Matrix Applied Computing Ltd. Aerotherm Computational Dynamics Concord, NC [email protected] [email protected] [email protected] Subscriptions Greece Russia Taiwan Dynamics is published approximately three times a year, and distributed internationally. ENEFEL SAROV FLOTREND Corp. To subscribe or unsubscribe, please email [email protected] [email protected] [email protected] [email protected] Telephone +44 (0)207 471 6200 India Turkey CSM Software Pvt Ltd A-Ztech Ltd Media Kit available online at: http://www.cd-adapco.com/press_room [email protected] [email protected] dynamics 2.02 35 ..::INTRODUCTION David Vaughn The implications of integration with automation “are remarkable - allowing designers and engineers to map the performance of their product over an entire design space. Integrate. Automate. ” Innovate. Introduction by David L. Vaughn The implications of integration with automation are remarkable - allowing While preparing this introduction, I decided designers and engineers to map the performance of their product over an to take a trip back through history, by entire design space. This will not only provide a more complete picture of how a product actually performs in service, but will free the user from the flicking through the back-issues of mechanics of actually performing the CFD calculations, providing more time for true engineering analysis and thus leading to unprecedented Dynamics magazine, going all the way back innovation. to the Summer of 1994, when we As examples of these automation capabilities, I encourage you to take a published the first ever issue. Obviously, look at a few features in the current and upcoming releases of STAR-CCM+: during that time, the sophistication of the • Dynamic Fluid Body Interaction (DFBI) capability - allows you to simulate the fluid induced motion of a body, requiring little or no simulations undertaken by our users has additional user effort over performing a standard static mesh increased (the first issue included a 2-D calculation (see pages 32 -33 of this magazine). • Mesh Morphing - automatically and robustly adjusts the volume mesh simulation of two trains passing), however to account for bodies in motion or simply changing shapes. Note that this can be used in conjunction with DFBI. what really struck me was the way in • Boundary Layer Transition Modeling - predicts the transition from which CAE (and specifically CFD) has laminar to turbulent boundary layer. • Native CAD Import - allows you to robustly import your native CAD transformed from being a specialist R&D models (NO IGES/STEP TRANSLATION!!!). • Surface Mesh Projection to CAD - maintains the integrity of the mesh tool, to becoming a truly integrated part of by projecting the surface back to the imported analytical geometry. the product design cycle. And these are just a few of the exciting projects we've been working on. As this edition of Dynamics proves, the integration message applies to You may also be interested to know that also in this issue Dr Mesh talks companies across the board, from large multinational corporations such you through his simulation of a floating rubber duck using DFBI. In as Ford, through to the smaller and mid-size companies such as those addition to this, you may also be interested to know that we are currently manufacturing domestic radiator valves or CCTV camera systems. compiling a Marine Special edition of Dynamics, which will contain many articles about practical applications of the DFBI model and lots more. By partnering with these companies, CD-adapco has set the standard for CAE integration. As an example, note that this fall’s release of STAR-CCM+ To register for your copy, visit: www.cd-adapco.com/marinereport version 3.06 will be the first commercially available software that provides fully integrated flow, thermal, and stress simulations with a single mesh Enjoy your read! (finite volume approach).