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Symphony Plus The customer newsletter of ABB Power Generation 1 I 12 in control Symphony Plus: in performance Breaking performance records Korea’s largest thermal power plant Symphony Plus in Singapore Singapore’s largest power generation company selects Symphony Plus The evolution continues Evolving and assessing Symphony Plus one year after launch Advanced alarm management Efficient and stringent alarm management with S+ Operations From the Editor in control 1 I 12 Dear Reader, We are delighted to announce the With this issue of In Control we addition of several new control and celebrate the first anniversary of the I/O products to our rapidly expanding introduction of Symphony™ Plus, ABB’s Symphony Plus portfolio. In line with total plant automation platform for the our three decade long control system power generation and water industries. philosophy of ‘evolution without One year ago we unveiled the latest obsolescence,’ the latest products offer generation of the Symphony family. backward compatibility with previous During the past 12 months, we have generations of the Symphony family. introduced the technology in all the Meanwhile, we remain committed regions and major markets of the world. to meeting the present and future We have also released several new control needs of our customers and to functionalities and enhancements for all contributing to their competitiveness areas of the system. through performance, efficiency and The first year of Symphony Plus has total plant automation. been a big success. We have delivered We hope you enjoy this issue of In Franz-Josef Mengede Symphony Plus solutions that will Control and we look forward to hearing Head of ABB Power Generation control more than 8,000 MW of electrical your views on any of the featured articles. generation. We are also executing several Happy reading! orders for system evolutions from earlier releases of the Symphony platform. Sincere regards, Two of the customers who are benefiting from these solutions have agreed to share their experience of Symphony and we are honored to feature Franz-Josef Mengede interviews with Mr. Hwang Byoung- Head of ABB Power Generation Hyun, section chief for plant operation at Korea Midland Power’s 4,000 MW Boryeong power plant in South Korea, and with Mr. Lim Leong Chuan, head of instrumentation and control at Senoko Energy's Senoko Power Station in Singapore. Boryeong is the largest thermal power plant in South Korea, and Senoko among the biggest in Singapore. You will also get to read about other ongoing or recently completed Symphony Plus projects for power and water installations in Europe, North America, Australia, and East and Southeast Asia. Contents 10 Singapore’s Senoko Energy selects Symphony Plus 12 Avedøre 1, Denmark Application focus Service 4 Symphony Plus: The evolution continues 19 System evolution We assess the progress made since launch and Reducing control system life cycle costs and announce a batch of exciting new products risk through system evolution 6 Symphony Plus: Defining great performance Overview: Total plant automation for the power generation and water industries Technology and innovation 22 Alarm management for power generation S+ Operations provides efficient and stringent Customer interviews alarm management 8 Record breakers! Interview with Korea Midland Power Co 10 Senoko Energy selects S+ Operations Interview with Senoko Energy, Singapore Acquisitions 24 ABB completes the acquisition of Powercorp 25 ABB invests in water network monitoring Projects company TaKaDu 12 Case studies A selection of Symphony case studies Product news 26 Combustion instruments ABB adds new functionality to a powerful new family of flame scanners ABB in control 1 | 12 03 Application focus Symphony Plus: The evolution continues Twelve months ago ABB unveiled Symphony Plus at Automation and Power World 2011 in Orlando, Florida. One year on we look back on the progress made, announce an exciting new range of control and I/O products, and look to what lies ahead. uch has happened in the than 8,000 MW of electrical generation. past year. The global intro- And the request for upgrades or expan- Within the first 12 duction of Symphony™ Plus sions from existing installed base power months, ABB has M in April 2011 was followed and process customers has been equal- delivered or is delivering by rollouts in all the regions and major ly impressive. Profiles of several of these markets of the world: the Americas, Eu- Symphony Plus projects are presented Symphony Plus total rope, Asia, China, the Middle East and in this issue of In Control. plant automation systems Africa, India, South Korea, Australia and On the product front, ABB has been to control more than many more. Most of these rollouts took very active. New functionalities and place at high-profile industry trade fairs features are continuously under devel- 8,000 MW of electrical and conferences like Power-Gen, or at opment to ensure that Symphony Plus generation. And the ABB’s hugely popular regional Automa- delivers the best-fit automation system request for upgrades or tion and Power World events. Over the for the markets it serves. Over the past course of these events, hundreds of in- year, new product functionalities and expansions from existing stalled base customers and thousands enhancements have been introduced to installed base power and of representatives of the power genera- all areas of the system – from electrical process customers has tion and water industries attended the integration and alarm management to launch presentations and live demos. engineering efficiency and cyber securi- been equally impressive. The response of our customers and ty. And now, as Symphony Plus reaches of the market in general has been over- the one-year anniversary of its introduc- whelmingly positive. New orders and tion, we are excited to announce the upgrades have flowed in. Within the addition of several new control and I/O first 12 months, ABB has delivered or products that are specifically designed is delivering Symphony Plus total plant to meet the present and future control automation systems to control more needs of our customers. 04 ABB in control 1 | 12 Application focus The Symphony Plus controller family tions that require modular DIN rail pack- All the Symphony Plus controllers, grows aging. including BRC410 and HPC800, are One of the strengths of the Sym- HPC800 features a high-perfor- flexible and secure, have a high-perfor- phony Plus portfolio is that it includes mance, Fast Ethernet-based plant net- mance capability and include state-of- a comprehensive suite of standards- work that makes it particularly suitable the art ABB control technology. They based control hardware and software for distributed control applications in are interoperable with previous genera- that meets the requirements of total modern conventional and renewable tions, and share control functionalities plant automation. power plants and water networks. Intel- and technologies that are designed to S+ Control HPC800 is the latest ad- ligent electrical and field device integra- protect the customer’s investments over dition to the Symphony Plus controller tion, as well as PROFIBUS and HART the plant’s life time. family. It complements existing control- communication protocols, are also avail- ler versions and is suitable for applica- able with this controller. S+ Control HPC800 controller S+ Control PDP800 PROFIBUS S+ I/O HAI805 and HAO805 HART Interface module modules S+ Control HPC800 is a high-perfor- mance, high-capacity process con- S+ Control PDP800 PROFIBUS In- S+ I/O HAI805 and HAO805 HART troller that supports the plant’s total terface module provides connection modules provide connection be- control requirements. between the HPC800 controller and tween the HPC800 controller and PROFIBUS DP communication chan- intelligent devices using the HART HPC800 features include: nels. This allows for easy integration communication protocol. Unlike tra- - Simultaneous support of Harmony of intelligent devices such as smart ditional HART I/O modules, these (and S+) Rack I/O, S800 I/O, transmitters, actuators and intelligent HAI805 and HAO805 modules have S+ HART I/O, S+ Turbine I/O and electronic devices (IEDs). Each de- dedicated HART modems for each intelligent field devices (MCCs, IEDs, vice’s resident information can then I/O channel. This allows for better flame scanners, etc) be used in control strategies and signal isolation and faster process- - PROFIBUS DP, HART and Modbus higher level applications. ing, and it makes the secondary, ter- TCP support tiary and quaternary digital variables - Uses ABB’s extensive set of field- PDP800 PROFIBUS interface fea- available for use in real-time control proven standard function code tures include: applications within the HPC800. algorithms and is configured by - Supports PROFIBUS DP V0, V1, V2 HAI805 and HAO805 features include: S+ Engineering Composer tool - Supports PROFIBUS PA devices - HAI805 (8 analog input channels) -Downloadable firmware through DP/PA linking device - HAO805 (8 analog output channels) - Extended user configuration mem- - Supports 1 msec time stamping of - Dedicated HART modem for each ory (NVRAM) and runtime memory devices by PROFIBUS DP V2 I/O channel (RAM) - Supports electric and fiber optic - Each channel’s secondary/tertiary/ - Support for 30,000 function blocks media for PROFIBUS DP link quaternary variables are available for - Flexible and online configuration - Up to 12 Mbps rate of PROFIBUS use in control applications
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