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Fine Woodworking 2007 No 193 (Pdf, 16610 193 Perfect cope-and-stick Fine Woodworking doors, p. 42 TAUN TON’S COPE-AND-STICK DOORS TRESTLE TABLE 14-IN. BANDSAWS GAP-FREE JOINTS PINE FINISH Build a Shaker trestle table New breed of 14-in. bandsaws Secret to gap-free joints Antique finish for pine Where to find the best lumber Sign your work with distinction September/October 2007 Oct. 2007 No. 193 U.S. $7.99/Canada $8.99 W193FCf.indd 1 7/6/07 2:35:21 PM FW193ADp2.indd 6/27/07 10:00:06 AM pg 2 - (Cyan)(Magenta)(Yellow)(BlacK) Look for the next evolution in woodworking. Coming soon. FW193ADp3.indd 6/27/07 10:02:55 AM pg 3 - (Cyan)(Magenta)(Yellow)(BlacK) Check out www.triedandtrueprecision.com. READER SERVICE NO. 128 contentsSEPTEMBER/OCTOBER2007 ISSUE193 features 36 Arts & Crafts Wall Shelf Hollow, quartersawn columns and traditional inlay elevate an easy project B Y NANCY HILLER 42 Frame-and-Panel Doors Made Easy Cope-and-stick router bits are quick but tricky. Here’s how to get perfect results B Y M I C H A E L P E KOV ICH 48 New Breed TOOL TEST of Bandsaws New 14-in. models have serious resaw capacity, with more power to handle bigger boards B Y T H OM A S M C K ENNA FINISHING 54 PINE Cover photo: Michael Pekovich w193CT.indd 4 7/2/07 2:38:41 PM up front FLAWLESS 58 FITTING 6 On the Web 8 Contributors 10 Letters 14 Methods of Work N Tablesaw tapering jig N Magnetic cabinet catch 36 22 Tools & Materials ARTS & CRAFTS N WALL SHELF Powermatic drill press N Freud premium sawblade N Work Sharp sharpening machine 30 What’s the Difference? Pin gauges vs. slicing gauges 32 Fundamentals 54 Best Finish for Pine 68 Lumber From Is it time to get a fresh edge? Thin layers of shellac Mini-Mills and stain add age and Unusual woods at bargain warmth without blotching prices might be closer BY TOM WISSHACK to home than you think in the back BY MARIO RODRIGUEZ 58 The Secret 84 Readers Gallery to Making 72 Shaker Dining Table 88 Q & A COVER N Drying freshly cut lumber Perfect Joints STORY Form meets function N A tabletop finish Trim hidden areas in this classic design to quickly produce BY CHRISTIAN BECKSVOORT 96 Master Class a flawless fit Free-form steam-bending BY STUART LIPP 80 What’s Your Sign? 106 Finish Line Readers, editors, contributors Original Arts & Crafts 63 Router-Made sign their work Bandings in distinctive ways 110 How They Did It BY CHARLIE REINA Dress up your work The back cover explained with these unique designs BY MARK ARNOLD Back Cover Masterful apprenticeship FRAME-AND-PANEL 42 DOORS FineWoodworking.com w193CT.indd 5 7/6/07 2:42:27 PM onTHIS the MONTH ON FineWoodworking.com web free online extras: W Available July 31 at www.finewoodworking.com/extras EDITOR Asa Christiana AUDIO PODCAST ART DIRECTOR Michael Pekovich The Wood Butcher Papers MANAGING EDITOR Mark Schofield Tune in for our yearlong audio series hosted by the original Wood Butcher, newspaper columnist Saul Isler. In his first MANAGING EDITOR, ONLINE Matt Berger episode, Isler shares audio clips from pen pal James Krenov, ASSOCIATE EDITORS and recalls the day Krenov gave him a Thomas G. Begnal, Steve Scott, handmade plane. Thomas McKenna, David Heim, Charlie Reina ASSISTANT EDITOR Anissa Kapsales VIDEOS Free-Form Steam-Bending ASSISTANT EDITOR, ONLINE Gina Eide Watch Michael Fortune (Master Class) SENIOR COPY/PRODUCTION EDITORS Elizabeth Healy, Julie Risinit demonstrate his double-bending technique to create a table leg that ASSOCIATE ART DIRECTOR Kelly J. Dunton curves at an odd angle. ASSISTANT ART DIRECTOR John Tetreault Tour a Boutique SHOP MANAGER John White Lumbermill ADMINISTRATIVE ASSISTANT Betsy Engel Mario Rodriguez (“Lumber from Mini- CONTRIBUTING EDITORS Mills”) leads a guided tour of an owner- Christian Becksvoort, Gary Rogowski, operated lumber mill in Pennsylvania. Garrett Hack, Roland Johnson, Steve Latta Also, use our directory of mini-mills to METHODS OF WORK Jim Richey find a sawyer in your area. PUBLISHER Anatole Burkin plus: MARKETING MANAGER Melissa Robinson ADMINISTRATIVE ASSISTANT Christina Glennon O FURNITURE GALLERY CIRCULATION DIRECTOR Dennis O’Brien O READER TOOL REVIEWS “Whirlpool Turned Vase” SENIOR SINGLE COPY SALES MANAGER Jay Annis O WOODWORKING BLOGS by Brian McEvoy Edmonton, Alta., Canada PHOTO: LINDA FINSTAD ADVERTISING SALES MANAGER Peter Badeau SENIOR NATIONAL ACCOUNT MANAGER members only: Linda Abbett Become a member for electronic access to 30-plus years of Fine NATIONAL ACCOUNT MANAGER John Lagan Woodworking articles, how-to videos, and exclusive Web content. CORPORATE ACCOUNTS MANAGER Judy Caruso ONLINE CLASSROOM SENIOR AD SALES SUPPORT ASSOCIATE Build a Round Table Marjorie Brown AUGUST 1: Gary Rogowski leads our WOODWORKING BOOKS & VIDEOS first online woodworking class. Follow EXECUTIVE EDITOR Helen Albert along and build an elegant side table. Fine Woodworking: (ISSN: 0361-3453) is published bimonthly, with a special seventh issue in the winter, • 12-step video instruction by The Taunton Press, Inc., Newtown, CT 06470-5506. • Download the project plan Telephone 203-426-8171. Periodicals postage paid at • Ask questions in the experts forum Newtown, CT 06470 and at additional mailing offices. GST paid registration #123210981. Subscription Rates: U.S and Canada, $34.95 for one VIDEO year, $59.95 for two years, $83.95 for three years (in U.S. dollars, please). Canadian GST included. Outside Refinishing Furniture U.S and Canada, $41.95 for one year, $73.95 for two AUGUST 27: Professional finisher Peter Gedrys demonstrates the years, $104.95 for three years (in U.S. dollars, please). Single copy, $7.99. Single copies outside the U.S. and complete refinishing process to give old furniture new life. possessions, $8.99. Postmaster: Send address changes to Fine Woodworking, plus: The Taunton Press, Inc., 63 S. Main St., PO Box 5506, O CURRENT ISSUE ONLINE Newtown, CT 06470-5506. O ARCHIVES OF 1300+ ARTICLES, AND PROJECT PLANS Canada Post: Return undeliverable Canadian addresses to Fine Woodworking, c/o Worldwide Mailers, Inc., 2835 Kew O MORE THAN 300 SKILL-BUILDING VIDEOS Drive, Windsor, ON N8T 3B7, or email to [email protected]. O ASK THE EXPERTS: Peter Gedrys on finishing Printed in the USA 6 FINE WOODWORKING W193WC.indd 6 7/9/07 3:46:09 PM W193WC.indd 7/2/07 12:00:46 PM pg 7 - (Cyan)(Magenta)(Yellow)(BlacK) &REE #ATALOG HOW TO CONTACT US: &URNITURE0ARTS Fine Woodworking 2EADY TO &INISH The Taunton Press, 63 S. 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