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Flashbutt Welding Prime Mover

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Flashbutt Welding Prime Mover SPECIFICATION NUMBER REVISION EFFECTIVE DATE PAGE SPN – 0040 1 10/11/11 Page 1 of 75 Washington Metropolitan Area Transit Authority 600 5th Street, NW Washington, DC 20001 SPECIFICATIONS PACKAGE Flashbutt Welding Prime Mover RFP FQ12113/FRV Part III Table of Contents 1.0 SCOPE........................................................................................................................................................ 4 1.1 GENERAL REQUIREMENTS .......................................................................................................................................... 4 2.0 APPLICABLE DOCUMENTS ......................................................................................................................... 5 2.1 LIST OF APPLICABLE DOCUMENTS ................................................................................................................................ 5 2.2 GENERAL ................................................................................................................................................................ 5 3.0 TECHNICAL SPECIFICATIONS ...................................................................................................................... 6 3.1 GENERAL ................................................................................................................................................................ 6 3.2 OPERATING ENVIRONMENT ........................................................................................................................................ 6 3.3 TRACKWORK PARAMETERS ......................................................................................................................................... 7 3.4 GENERAL DESIGN REQUIREMENTS ............................................................................................................................... 8 3.5 DIMENSIONS ......................................................................................................................................................... 10 3.6 NOISE EXPOSURE.................................................................................................................................................... 11 3.7 PERFORMANCE REQUIREMENTS ................................................................................................................................ 12 3.8 TRUCKS ................................................................................................................................................................ 12 3.9 WHEELS, AXLES, BEARINGS, FRAME, AND SUSPENSION .................................................................................................. 13 3.10 TRUCK ASSEMBLY TO MAINFRAME CONNECTION ........................................................................................................ 15 3.11 STRESS AND FATIGUE REQUIREMENTS ...................................................................................................................... 15 3.12 ENGINE AND POWER TRAIN .................................................................................................................................... 15 3.13 TRANSMISSION .................................................................................................................................................... 16 3.14 EXHAUST SYSTEM ................................................................................................................................................. 17 3.15 FUEL TANK .......................................................................................................................................................... 17 3.16 BRAKES .............................................................................................................................................................. 18 3.17 CUTOUT COCKS .................................................................................................................................................... 20 3.18 ELECTRICAL SYSTEM .............................................................................................................................................. 20 3.19 MATERIALS ......................................................................................................................................................... 23 3.20 PAINT................................................................................................................................................................. 24 3.21 CLEARANCE REQUIREMENTS ................................................................................................................................... 25 3.22 COUPLER ............................................................................................................................................................ 26 3.23 OPERATOR’S CAB ................................................................................................................................................. 26 3.24 LIGHTING ............................................................................................................................................................ 34 3.25 PNEUMATIC SYSTEM REQUIREMENTS ....................................................................................................................... 35 3.26 HYDRAULIC SYSTEM REQUIREMENTS ........................................................................................................................ 36 3.27 CRANE................................................................................................................................................................ 40 3.28 OUTRIGGERS (IF APPLICABLE) ................................................................................................................................. 41 3.29 FLASHBUTT WELDING GENSET ................................................................................................................................ 41 3.30 PRIME MOVER WELD HEAD ................................................................................................................................... 42 3.31 REMOTE OPERATING STATION ................................................................................................................................ 42 SPN-0040 FLASHBUTT WELDING PRIME MOVER Rev. 0 - 9/20/2011 Page 2 of 75 3.32 TRAVEL SPEED ..................................................................................................................................................... 44 3.33 MANUALS AND DOCUMENTATION ........................................................................................................................... 44 3.34 MAINTENANCE SPARES .......................................................................................................................................... 45 4.0 INSPECTION AND ACCEPTANCE TESTING ................................................................................................. 46 4.1 INITIAL INSPECTION ................................................................................................................................................. 46 4.2 ACCEPTANCE TESTING .............................................................................................................................................. 47 5.0 SAFETY CERTIFICATION............................................................................................................................ 48 6.0 WARRANTY ............................................................................................................................................. 48 6.1 EQUIPMENT AND COMPONENTS ................................................................................................................................ 48 6.2 SPARES PARTS: ...................................................................................................................................................... 50 7.0 TRAINING ................................................................................................................................................ 50 7.1 REQUIREMENTS/DELIVERABLES ................................................................................................................................. 50 8.0 DELIVERY SCHEDULE................................................................................................................................ 54 8.1 DELIVERY AND COMMISSIONING ................................................................................................................................. 54 9.0 APPENDICES ............................................................................................................................................ 56 9.1 STANDARD CLEARANCE PACKAGE ............................................................................................................................... 56 9.1.1 Crane Car Design Loading .......................................................................................................................... 56 9.1.2 Rapid Transit Vehicle Design Loading ........................................................................................................ 57 9.1.3 Design Vehicle Dynamic Outline Diagram – Tangent Track ....................................................................... 58 9.1.4 WMATA Rapid Transit Car Clearance Envelope ........................................................................................
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