applied sciences
Review Role of Piezoelectric Elements in Finding the Mechanical Properties of Solid Industrial Materials
Arshed Abdulhamed Mohammed 1,*, Sallehuddin Mohamed Haris 2 and Mohd Zaki Nuawi 2
1 Materials Engineering Department, College of Engineering, Diyala University, Diyala 32001, Iraq 2 Centre of Integrated Design for Advanced Mechanical Systems (PRISMA), Department of Mechanical and Materials Engineering, Faculty of Engineering and Built Environment, University Kebangsaan Malaysia, UKM, Bangi 43600, Malaysia; [email protected] (S.M.H.); [email protected] (M.Z.N.) * Correspondence: [email protected]; Tel: +964-771-2006187
Received: 14 August 2018; Accepted: 12 September 2018; Published: 26 September 2018
Abstract: Recent developments in ultrasonic material testing have increased the need to evaluate the current status of the different applications of piezoelectric elements (PEs). This research have reviewed state-of-the-art emerging new technology and the role of PEs in tests for a number of mechanical properties, such as creep, fracture toughness, hardness, and impact toughness, among others. In this field, importance is given to the following variables, namely, (a) values of the natural frequency to PEs, (b) type and dimensions of specimens, and (c) purpose of the tests. All these variables are listed in three tables to illustrate the nature of their differences in these kinds of tests. Furthermore, recent achievements in this field are emphasized in addition to the many important studies that highlight the role of PEs.
Keywords: piezoelectric elements; sensor; emitter; actuator
1. Introduction The role of piezoelectric elements (PEs) in ultrasonic tests and smart system applications is becoming increasingly difficult to ignore, especially with regard to art using PE in finding the mechanical properties of solid materials. The classical definition of PE is a polarizing ceramic material that can convert mechanical energy to electric energy and vice versa. The mechanical wave or vibration is generated through passing an electric wave through the two electrodes of the PE then, into the material of PE itself. The piezoelectric effect causes a crystal to produce an electrical potential when it is subjected to mechanical vibration. In contrast, the reverse piezoelectric effect causes the crystal to produce vibration when it is placed in an electric field. A crystal exhibits the piezoelectric effect if its structure has no center of symmetry. A stress (tensile or compressive) applied to such a crystal will alter the separation between the positive and negative charge sites in each elementary cell leading to a net polarization at the crystal surface. The effect is practically linear, i.e., the polarization varies directly with the applied stress, and is direction-dependent, so that compressive and tensile stresses will generate electric fields and hence voltages of opposite polarity. It is also reciprocal, so that if the crystal is exposed to an electric field, it will experience an elastic strain causing its length to increase or decrease according to the field polarity [1]. There are many advantages of PEs which are very important in mechanical tests such as (1) the high electromechanical transformation efficiency; (2) a broad range of characteristics can be achieved with different material compositions (high degree of freedom in characteristics design); (3) high stability; and (4) their suitability for mass production and economic production. The purposes of this research are: (a) to summarize published articles that involve PE applications in testing material properties; (b) to report recent progress in this field; and
Appl. Sci. 2018, 8, 1737; doi:10.3390/app8101737 www.mdpi.com/journal/applsci Appl. Sci. 2018, 8, 1737 2 of 26
(c) to establish a guideline for the frequency levels or ranges of PE use associated with the dimensions of test specimens for these types of tests.
2. Using Piezoelectricity to Calculate Solid-Material Properties The properties that were taken into account are discussed in the following sub-sections.
2.1. Creep Creep represents plastic deformation in material over time, when this material is subjected to constant stress. This stress is often less than the yield point of the material. Usually, creep does not necessarily mean failure, but it is usually not good. Acute creep tends to increase with increasing temperature. To calculate the static creep rate of ice and a frozen soil specimen (394 mm long and 76 mm in diameter subject to −3 ◦C), two pieces of PE with frequency ranging from 0 Hz to 1000 Hz were used [2]. In this test, the input motion and output sample resonance are both observed and measured with piezoelectric transducer attached to the cap and base plates at passive and active ends of the specimen. Vibrocreep in polymers means an acceleration of creep through the specimen to the cyclic loading regime. This test was used as one of many stages in an experimental program to test the creep in polymers and thin-film of piezoelectric polymer made from polyvinylidene fluoride (PVDF) [3,4]. The PVDF used can sense very small vibrations from 1 Hz to 20 Hz, slight changes in stress, after more than 10 years and 100 million pressure cycles at a pressure range from 10 kPa to 2 MPa, with approximately 10% accuracy, and about 1 ms response time [3]. In addition, the PVDF can be used in a wide temperature range (−40 ◦C to +160 ◦C). In another report, PVDF of 4 mm diameter with hosing diameter range of 8 mm to 20 mm was used, which can sense loads with frequency ranging from 0.001 GHz to 2 GHz [4]. These potential properties and their flexibility in use are very difficult to find in many available sensors or smart materials. Thus, most ultrasonic creep tests have utilized PVDF recently [5–7]. The Udimet 520 and IN738LC Ni nickel-based alloy is one of the important alloys in manufacturing gas turbine blades because this material has a high resistance to creep. A previous study reported the relationship between creep life and its effects on ultrasonic waves for these alloys using PE (2.25 MHz, 6 mm diameter that was manually joined to the specimen using a compliant gel) as a dual element transducer (pulse emitter and receiver from the same location) [8]. The overall length of these specimens was 15 cm and the width ranged from 2.25 cm to 3.0 cm. To measure the creep in SUS 316L austenitic stainless steel, a control system consisting of PE with a natural frequency of 15 MHz as the valve opening to control the force which comes from the vacuum drum was designed [9]. This application reveals the ability of PE as a high-velocity actuator with small size, which can be used in special applications. In the same manner, another report indicated that ultrasonic attenuation increases on two conditions, namely, an increase in the equivalent size of cubical shape γ’ precipitates and an increase in creep time [10]. This attenuation in ultrasonic waves can be used as a potential non-destructive parameter for evaluating the creep degree for the alloy IN738LC Ni, as shown in Figure1. Thus, piezoelectric transducer (PT) with a center frequency of 15 MHz in a pulse echo technique was used to calculate the attenuation in this wave. Then, the degree of creep in this alloy was calculated. In addition, PE was used as a sensor to measure creep in paper peeling [11]. Appl. Sci. 2018, 8, 1737 3 of 26 Appl. Sci. 2018, 8, x FOR PEER REVIEW 3 of 26
FigureFigure 1. 1. BehaviourBehaviour of of creep creep time time at at each each creep creep case case with with changes changes in in ultrasonic ultrasonic attenuation attenuation coefficient. coefficient. 2.2. Fracture Toughness 2.2. Fracture Toughness In recent years, interest in fracture toughness in the ultrasonic field has increased considerably. In recent years, interest in fracture toughness in the ultrasonic field has increased considerably. Fracture toughness is defined as the ability of the material to resist the progression of a crack. Fracture toughness is defined as the ability of the material to resist√ the progression of a crack. Material Material failure occurs when K1 = K1C where: K1 = Yσ πc, K1 = mode 1 stress intensity factor, failure occurs when 𝐾 =𝐾 where: 𝐾 = 𝑌𝜎√𝜋𝑐 , K1 = mode 1 stress intensity factor, Y = constant, Y = constant, depending on geometry/loading, σ = average stress (i.e., away from the crack), c = crack depending on geometry/loading, σ = average stress (i.e., away from the crack), c = crack size, and K1C size, and K1C = is a material property named fracture toughness. = is a material property named fracture toughness. One of the methods of measuring the increasing toughness of materials is by using a periodic One of the methods of measuring the increasing toughness of materials is by using a periodic residual stress model, which was explained in detail in [12]. A piezospectroscopic technique [13], residual stress model, which was explained in detail in [12]. A piezospectroscopic technique [13], a a method that was described in detail in another report [14], was used to calculate the residual stress method that was described in detail in another report [14], was used to calculate the residual stress in an alumina matrix (ZrO2-Zr) from the measured frequency shifts according to a relation of linear in an alumina matrix (ZrO2-Zr) from the measured frequency shifts according to a relation of linear proportionality through the average piezospectroscopic coefficients given by He and Clarke [15]. proportionality through the average piezospectroscopic coefficients given by He and Clarke [15]. Recently, most measurements of residual stresses in several alloys have been implemented by Recently, most measurements of residual stresses in several alloys have been implemented by piezospectroscopic measurements based on the shift peak as a function of stress [16]. Table1 highlights piezospectroscopic measurements based on the shift peak as a function of stress [16]. Table 1 some of the roles of PEs in finding the fracture toughness property for some solid metals. highlights some of the roles of PEs in finding the fracture toughness property for some solid metals. Table 1. Several piezoelectric element (PE) applications for measuring the fracture of toughness Table 1. Several piezoelectric element (PE) applications for measuring the fracture of toughness of of metals. metals. Description of PE Role of PE Description of the Advantage of PE Description of PE Role of PE Description of the Advantage of PE An indenter Antip was indenter employed tip was to employed obtain a convenient to obtain a convenient nanometer-resolutionnanometer-resolution imaging of test imaging surface of for test measuring surface for the (100 kHz to 2000 measuring the slim membrane toughness of the (100 kHz to 2000 kHz)Piezo-scanner. Piezo-scanner. slim membrane toughness of the tetrahedral amorphous carbon kHz) tetrahedral amorphous carbon of diamond [17]. of diamond [17].More More details details on the on piezo-scanner the piezo-scanner is available is available in the in the literatureliterature [18,19]. [18 ,19]. PE can eliminate any inertia effects associated with the higher Load cell in quasi- PE can eliminate any inertia effects associated with velocity (5000 mm/s) test rates. Results show the magnitudes of static dynamic the higher velocity (5000 mm/s) test rates. Results 5 MHz K1C within the range (2.5 0.1 MPa√𝑚𝑡𝑜 1.7 0.01 MPa√𝑚) at fractureLoad toughness cell in quasi-static show the magnitudes√ of K1C within√ the range an applied load rate of 1 m/s [20]. More details on using PE as a 5 MHz tests. dynamic fracture (2.5 ± 0.1 MPa m to 1.7 ± 0.01 MPa m) at an toughness tests.load cell has appliedbeen previously load rate reported of 1 m/s [21–23]. [20]. More details on PE was usedusing as a sensor PE as afor load load cell frequencies has been previouslyfrom 1 Hz reportedto 10 Lead zirconate Hz in epoxy [and21–23 to]. study the effect of embedded materials on titanate Embedded sensor fracture toughness. Piezoelectric microfiber composite (MFC) Pb[ZrxTi1-x]O3 for vibration control (embedded piezoelectric sensors) was covered with a thin (PZT) 0.79 in × 3.7 and health polymer film on its two sides. Then, the sandwich was inserted in (width× length) monitoring of as an embedded material in glass/epoxy composite material and thickness aircraft structure. (12-in2 unidirectional panels), as shown in Figure 2 to function 0.0115 in to 0.0063 as a sensor [24–26]. More details on embedded sensors have in been reported [27,28]. Appl. Sci. 2018, 8, 1737 4 of 26
Table 1. Cont.
Description of PE Role of PE Description of the Advantage of PE PE was used as a sensor for load frequencies from 1 Hz to 10 Hz in epoxy and to study the effect of embedded materials on fracture toughness. Lead zirconate titanate Piezoelectric microfiber composite (MFC) (embedded Pb[ZrxTi1-x]O (PZT) Embedded sensor for 3 piezoelectric sensors) was covered with a thin 0.79 in × 3.7 in vibration control and polymer film on its two sides. Then, the sandwich (width× length) and health monitoring of was inserted as an embedded material in thickness 0.0115 in to aircraft structure. glass/epoxy composite material (12-in2 0.0063 in unidirectional panels), as shown in Figure2 to Appl. Sci. 2018, 8, x FOR PEER REVIEW function as a sensor [24–26]. More details on 4 of 26 embedded sensors have been reported [27,28].
PE was usedPE as was a detector used as to a detectordetermine to determinethe characteristics the of Emitter and characteristics of several molybdenum alloys Emitter and receiver.several molybdenum alloys (10 mm × 10 mm × 55 mm) at receiver. (10 mm × 10 mm × 55 mm) at various resonance various resonance frequencies [29]. frequencies [29]. PE was used to measure cutting force in the x-direction and Load cell for tool transverse PEforce was in usedthe y-direction to measure to cutting calculate force the in fracture the
cutting. toughness x-directionof polymers and with transverse cutting widths force in of the 3 mm y-direction to 6 mm, to Load cell for tool cutting. calculate the fracture toughness of polymers with depths of 0.025 mm to 0.25 mm, and velocity of 10 mm/s [30]. cutting widths of 3 mm to 6 mm, depths of 0.025 mm Monitor for the to 0.25 mm, and velocity of 10 mm/s [30]. constant loading Monitor for the constantThe new technology reported in references [31] proved the rate and The new technology reported in references [31] loading rate and practicability of using the loading rate as a function of the equilibrium of the proved the practicability of using the loading rate as equilibrium of thedynamic fracture. Another article reported a similar finding a function of the dynamic fracture. Another article dynamicdynamic load on load a on a [32]. reported a similar finding [32]. pre-crackedpre-cracked specimen. specimen. A thickness mode vibration PE was used for creating A thickness mode vibration PE was used for creating longitudinal waves and shear mode vibration for Sender and receiver for ThickThick mode mode 10 10 MHz andSender and receiver longitudinalcreating wavesshear and shear waves, mode these vibration two types for of creating PE were shear longitudinal and shear 4MHz MHz and shear 4 MHz mode for longitudinal and waves, theseused two in types a crack-opening of PE were displacementused in a crack-opening method to waves. shear mode shear waves. displacementdetermine method the to determine toughness the of base toughness glasses of for base dental glasses for restorationdental restoration glass-ceramics glass-ceramics [33]. [33].
FigureFigure 2. 2.Double Double cantilever cantilever beam beam with with microfiber microfiber composite composite (MFC) (MFC) at at the the delaminating delaminating interface. interface.
ManyMany common common methodsmethods havehave usedused attenuation attenuation inin ultrasonic ultrasonicwaves wavesas as an an indicator indicator of of fracture fracture toughnesstoughness [34[34–36].–36]. ForFor example,example, inin thethe investigationinvestigation ofof thethe influenceinfluence ofof nitrogennitrogen onon thethe fracturefracture toughnesstoughness (K(K11CC)) ofof stainlessstainless steelsteel coatings,coatings, aa 150150 kHzkHz PEPE waswas usedused asas filterfilter forfor signalssignals (filter(filter forfor interferenceinterference noise noise during during the the test) test) for for frequencies frequencies above above 300 300 kHz kHz and and below below 100 100 kHz kHz [ 37[37].]. InIn addition,addition, thethe changing changing of of the the voltage voltage values values of of the the PE PE signal, signal, within within these these bandwidth bandwidth during during the the increasing increasing of of test load from 0 N to 200 N, were used as an indication of the critical magnitude of the load, which is the threshold load for crack formation (PC). Then, they used PC to calculate K1C using Equation (1): 𝐸 (1) 𝐾 =0.13 𝑃 .𝐶 𝐻
where Ccircular = the radial crack length in the coating, Ec= elastic modulus of the coating, and Hc= hardness of the coating.
2.3. Hardness Hardness is defined as the resistance to plastic deformation, such as scratching, cutting, or abrasion. Several classic methods to determine the hardness of a material include the Rockwell hardness test, Brinell hardness, Vickers, Knoop hardness, and Shore. A number of researchers suggested different methods to use PE in finding the hardness of materials. PE was used as a 1 Hz actuator in a nano/micro-hardness tester to apply load on a specimen to check the hardness [38]. Appl. Sci. 2018, 8, 1737 5 of 26 test load from 0 N to 200 N, were used as an indication of the critical magnitude of the load, which is the threshold load for crack formation (PC). Then, they used PC to calculate K1C using Equation (1):
1 2 −3 Ec 2 K1C = 0.13 Pc. Ccircular (1) Hc where Ccircular = the radial crack length in the coating, Ec= elastic modulus of the coating, and Hc= hardness of the coating.
2.3. Hardness Hardness is defined as the resistance to plastic deformation, such as scratching, cutting, or abrasion. Several classic methods to determine the hardness of a material include the Rockwell hardness test, Brinell hardness, Vickers, Knoop hardness, and Shore. A number of researchers suggestedAppl. Sci. 2018 different, 8, x FOR methodsPEER REVIEW to use PE in finding the hardness of materials. PE was used as a5 1 of Hz 26 actuator in a nano/micro-hardness tester to apply load on a specimen to check the hardness [38]. Similarly,Similarly, PE PE was was regarded regarded as as load load actuator actuator in in the the hardness hardness measurements measurements for for JNl, JNl, JN2, JN2, SUS304, SUS304, SUSSUS 316L, 316L, Ti Ti alloy, alloy, and and coppercopper atat cryogeniccryogenic temperatures less than 4.2 4.2 K, K, where where the the piezo-actuator piezo-actuator is isexpected expected to to maintain maintain the the given given load constant whenwhen thethe appliedapplied loadload fluctuatesfluctuates [ 39[39].]. AnotherAnother applicationapplication in in this this field field is is PE PE as as a a piezoscanner piezoscanner [40 [40].]. AsAs a sensora sensor of load,of load, PE withPE with a frequency a frequency of 5 MHz, of 5 was MHz, connected was connected with an amplifier with an andamplifier displayed and ondisplayed a memory on oscilloscope.a memory oscilloscope. PE was used PE towas calculate used to the calculate dynamic the and dynamic static hardnessand static ofhardness different of materialsdifferent [materials41]. In the [41]. same In context, the same five context, piezo-elements five piezo-elements in series were in series used aswere a force used sensor, as a force where sensor, the maximumwhere the displacement maximum displacement of dynamic of part dynamic in that devicepart in wasthat 15deviceµm [was42,43 15]. µm [42,43]. TheThe authors authors in in [ 44[44–49]–49] used used the the PE PE in in the the ultrasonic ultrasonic contact contact impedance impedance (UCI) (UCI) method method to to measure measure thethe frequency frequency shift. shift. However, However, MIC10 MIC10 and and MIC20 MIC20 can can be be also also used used for for standardization standardization according according to to ASTMASTM A A 1038 1038 and and DIN DIN 50159 50159 to to evaluate evaluate the the hardness hardness of of the the material, material, asas indicatedindicated inin FigureFigure3 [3 [46].46]. WhenWhen a a 70 70 kHz kHz PE PE excite excite s s the the metal metal rod, rod, the the end end of of this this rod rod will will penetrate penetrate the the specimen specimen as as provided provided byby Vickers Vickers Diamond. Diamond. This This penetration penetration will will cause cause a frequencya frequency shift shift and and allow allow the the indentation indentation area area to be to electronicallybe electronically detected detected by measuring by measuring the shift the of shift an ultrasonic of an ultrasonic frequency frequency using a piezoelectricusing a piezoelectric receiver. Thereceiver. frequency The frequency shift is proportional shift is proportional to the size to of the the size Vickers of the test Vickers indentation. test indentation. Then, hardness Then, hardness can be evaluatedcan be evaluated using Equation using Equation (2): (2): ∆fΔ =f f= (Eeff,f (Eeff, A); A); HV HV = = F/A F/A (2) wherewhere∆ Δf isf is the the frequency frequency shift, shift, A isA theis the area area of indentation,of indentation, Eeff Eeff is the is effectivethe effective Young’s Young’s modulus, modulus, HV isHV the is Vickers the Vickers hardness hardness value, value, and F and is the F is test the load. test load.
FigureFigure 3. 3.The The ultrasonic ultrasonic contact contact impedance impedance (UCI) (UCI) method method (MIC (MIC 10, 10, MIC MIC 20). 20).
To characterize and identify a traffic-hardened layer in a rail surface and to identify a minimum detectable hardness gradient requirement in this rail, three different frequency angle-wedge PEs (ultrasonic transducers) were used to develop the handled prototype (Lunch Box PC) [50,51]. This box has the ability to produce Sezawa waves that have been used in inspections for rail specimens, as shown in Figure 4a,b. These PE pieces, with frequencies ranging from 1 MHz to 5 MHz, were included after a grinding cycle to the rail specimen (to use in pulse echo technique). Then, this process was repeated for several depths at 1.9 mm to 5.65 mm of grinding to check the amplitude of the Sezawa wave after each grinding cycle. Afterward, they compared these results (maximum amplitudes of the Sezawa wave) from the different depths of the grinding cycles with a standard rail hardness profile and used the amplitude of these waves as an indication of hardness. Appl. Sci. 2018, 8, 1737 6 of 26
To characterize and identify a traffic-hardened layer in a rail surface and to identify a minimum detectable hardness gradient requirement in this rail, three different frequency angle-wedge PEs (ultrasonic transducers) were used to develop the handled prototype (Lunch Box PC) [50,51]. This box has the ability to produce Sezawa waves that have been used in inspections for rail specimens, as shown in Figure4a,b. These PE pieces, with frequencies ranging from 1 MHz to 5 MHz, were included after a grinding cycle to the rail specimen (to use in pulse echo technique). Then, this process was repeated for several depths at 1.9 mm to 5.65 mm of grinding to check the amplitude of the Sezawa wave after each grinding cycle. Afterward, they compared these results (maximum amplitudes of the Sezawa wave) from the different depths of the grinding cycles with a standard rail hardness profile and used theAppl.Appl. amplitude Sci. Sci. 2018 2018, ,8 8, ,x ofx FOR FOR these PEER PEER waves REVIEW REVIEW as an indication of hardness. 66 ofof 2626
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FigureFigureFigure 4. 4. ( (aa))) Installation InstallationInstallation of of angled angled angled beam beam beam piezoele piezoele piezoelectricctricctric transducers transducers transducers on on ona a rail rail a rail specimen. specimen. specimen. ( (bb)) Sezawa (Sezawab) Sezawa wave wave wave waswaswas greatergreater greater in in amplitude amplitude and andand arrives arrives fi fi firstrstrst (faster) (faster) (faster) than than than a a surface asurface surface wave wave wave [50]. [50]. [50 ].
TheTheThe designdesign of of GuttGutt [52][52] [52 ] isis is regardedregarded regarded asas asoneone one ofof th ofthee themodernmodern modern apparatusesapparatuses apparatuses inin thethe in fieldfield the ofof field usingusing of anan using anacousticacoustic acoustic technique technique technique for for testing testing for testing the the properties properties the properties of of mate mate ofrials,rials, materials, because because becausethey they used used they PE PE as as used a a device device PE asfor for a sensing sensing device for sensingthethe elastic elastic the reaction reaction elastic force reactionforce from from force a a specimen specimen from a after specimenafter force force removal. afterremoval. force This This removal. PE PE was was located Thislocated PE after after was a a locatedpress press part, part, after a as shown in Figure 5a, and the output voltage from this PE suits the dynamic force Fdd, as shown in pressas shown part, in as Figure shown 5a, in and Figure the 5outputa, and voltage the output from voltagethis PE suits from the this dynamic PE suits force the F dynamic, as shown force in F d, asFigureFigure shown 5b.5b. in TheThe Figure shadowedshadowed5b. The areaarea shadowed representsrepresents area thethe elasti representselasticc andand plasticplastic the elastic deformationdeformation and plastic energy.energy. deformation ThisThis energyenergy energy. isis Thisrelativerelative energy toto thethe is kinetic relativekinetic energyenergy to the ofof kinetic impactimpact energy calculatedcalculated of impact fromfrom aa calculated connectedconnected superiorfromsuperior a connected photophoto barrierbarrier superior coupledcoupled photo barriertoto an an electronic electronic coupled counter tocounter an electronic and and other other counter facilities, facilities, and and and other it it is is facilities,proportional proportional and to to it dynami isdynami proportionalcc hardness. hardness. to dynamicThe The references references hardness. [53–55]provide more details about how to create equivalent voltage from mechanical load by using The[53–55]provide references [more53–55 details]provide about more how details to create about equivalent how to create voltage equivalent from mechanical voltage load from by mechanical using PE.PE. load by using PE.
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FigureFigureFigure 5.5. 5. ( a(a)) A A principle principle of of an an instrumental instrumental indentation indentation indentation test. test. test. ( (bb) () bEvaluation Evaluation) Evaluation of of dynamic ofdynamic dynamic force force force F Fdd from from Fd from impactimpactimpact toto to elasticelastic elastic recoil recoil and andand afte afterafterr a a return return return on on on a a atested tested tested material. material. material.
Recently,Recently, guideguide waveswaves havehave beenbeen usedused inin determiningdetermining thethe hardnesshardness ofof metals.metals. GuideGuide waveswaves suffersuffer from from changes changes in in attenuation attenuation and and dispersion dispersion with with the the changing changing of of material material microstructure microstructure due due toto severalseveral reasons,reasons, suchsuch asas rolling,rolling, heatheat treatmentreatment,t, andand soso on.on. Thus,Thus, toto testtest thethe hardnesshardness ofof sixsix specimensspecimens ofof aluminumaluminum 20242024 alloyalloy platesplates (152.(152. 44 mmmm ×× 50.850.8 mmmm ×× 4.04.0 66 mm)mm) differencedifference inin heatheat treatmentstreatments using using Lamb Lamb waves, waves, ref. ref. [56] [56] employed employed two two pairs pairs of of PTs PTs at at the the two two frequencies frequencies of of 1 1 and and 3.5 3.5 MHzMHz in in pitch pitch catch catch technique technique to to achieve achieve this this aim. aim. TheThe rolerole ofof PEPE inin thisthis areaarea isis notnot limitedlimited toto determiningdetermining thethe mechanicalmechanical propertiesproperties ofof materialsmaterials butbut alsoalso toto studyingstudying thethe effecteffect ofof externalexternal factorfactorss onon thesethese characteristics.characteristics. ForFor example,example, ref.ref. [57][57] recentlyrecently publishedpublished aa newnew articlearticle onon thethe relationshiprelationship betweenbetween thethe levelslevels ofof hardnesshardness andand thethe performanceperformance ofof coatedcoated carbidecarbide tooltool forfor AISIAISI 43404340 steel.steel. ThisThis studystudy waswas performedperformed usingusing aa three-three- Appl. Sci. 2018, 8, 1737 7 of 26
Recently, guide waves have been used in determining the hardness of metals. Guide waves suffer from changes in attenuation and dispersion with the changing of material microstructure due to several reasons, such as rolling, heat treatment, and so on. Thus, to test the hardness of six specimens of aluminum 2024 alloy plates (152. 4 mm × 50.8 mm × 4.0 6 mm) difference in heat treatments using Lamb waves, ref. [56] employed two pairs of PTs at the two frequencies of 1 and 3.5 MHz in pitch catch technique to achieve this aim. The role of PE in this area is not limited to determining the mechanical properties of materials but also to studying the effect of external factors on these characteristics. For example, ref. [57] recently published a new article on the relationship between the levels of hardness and the performance of coated carbide tool for AISI 4340 steel. This study was performed using a three-component of the PE KISTLER Type 9257A as dynamometer to measure the average values of the force components of the cutting.
2.4. Impact Toughness Impact is a high load that strikes one or more bodies during a specific short time, but the strength of the impact is the ability to resist or to withstand shock loading. Popular methods used to determine the strength of impact are those of Charpy and Izod. Typically, this work focuses on using PE in an impact test. Many authors used a PE as a sensor to obtain a constant output signal in impact toughness tests. This advantage of PE (as a sensor) was used to measure the impact toughness of glass/polyester face sheet/polyvinyl chloride (PVC) foam core sandwich structure [58], which is widely used in automotive, aerospace, and marine industries because it has high superior bending stiffness, acoustic damping, and low weight. Authors in [59,60] developed a new instrument to determine the impact energy by employing a suitable frequency PE as a strain gage to obtain real-time information such as force-versus-time behavior for the material and the magnitude of peak force, which Charpy and Izod cannot provide. Given the wide usage of PVC pipes in mechanical and civil engineering, authors in [61] employed this material as a specimen to illustrate the impact strength of 25% and 33% VE/FLYASH using the drop-weight test. This test contains a “Bruel and Kjaer” piezoelectric delta shear type (Type: 4371) to be real-looking as shown in Figure6. The advantages of using piezoelectric accelerometers over other types of accelerometers are a broad frequency range, good linearity in dynamic applications and performance in a wider range of environmental conditions, and the ability of data to be integrated. The output signal appearing on the oscilloscope screen is analyzed by the MATLAB program to solve the equation of velocity C(t), is as shown in Equation (3). The data obtained from an oscilloscope represented the changing velocity with time (acceleration). The value of velocity is calculated through integration the equation of acceleration a(t) as shown in Equation (3a).
Z t1 C(t) = a(t)dt (3 − a) (3a) t0
1 P = mgh, P = K = mC2 (3b) Energy Energy energy 2 where PEnergy is potential energy and KEnergy is kinetic energy. The use of PE in this test allowed access to important data, such as the distribution of power, peak force, duration, and the energy required to activate the crack and its propagation as shown in Equation (3b). More information on using piezoelectric accelerometers has been reported previously [62,63]. To indicate the effect of aluminum particles and milled fibers in the toughness impact of epoxy matrix as a composite material, authors in [64] needed a piezoelectric accelerometer with 1.008 PC/m s−2 sensitivity (Bruel and Kjaer 4371, Denmark) to complete his tester device [pendulum machine H.20 (Tensometer Ltd., Croydon, UK)]. An acceleration/time curve that was produced from Appl. Sci. 2018, 8, x FOR PEER REVIEW 7 of 26 component of the PE KISTLER Type 9257A as dynamometer to measure the average values of the force components of the cutting.
2.4. Impact Toughness Impact is a high load that strikes one or more bodies during a specific short time, but the strength of the impact is the ability to resist or to withstand shock loading. Popular methods used to determine the strength of impact are those of Charpy and Izod. Typically, this work focuses on using PE in an impact test. Many authors used a PE as a sensor to obtain a constant output signal in impact toughness tests. This advantage of PE (as a sensor) was used to measure the impact toughness of glass/polyester face sheet/polyvinyl chloride (PVC) foam core sandwich structure [58], which is widely used in automotive, aerospace, and marine industries because it has high superior bending stiffness, acoustic damping, and low weight. Authors in [59,60] developed a new instrument to determine the impact energy by employing a suitable frequency PE as a strain gage to obtain real-time information such as force-versus-time behavior for the material and the magnitude of peak force, which Charpy and Izod cannot provide. Given the wide usage of PVC pipes in mechanical and civil engineering, authors in [61] employed this material as a specimen to illustrate the impact strength of 25% and 33% VE/FLYASH using the drop-weight test. This test contains a “Bruel and Kjaer” piezoelectric delta shear type (Type: 4371) to be real-looking as shown in Figure 6. The advantages of using piezoelectric accelerometers over other types of accelerometers are a broad frequency range, good linearity in dynamic applications and performance in a wider range of environmental conditions, and the ability of data to be integrated. The output signal appearing on the oscilloscope screen is analyzed by the MATLAB program to solve the equation of velocity C(t), is as shown in Equation (3). The data obtained from an oscilloscope represented the changing velocity with time (acceleration). The value of velocity is calculated through integration the equation of acceleration a(t) as shown in Equation (3a).