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Bioproducts from Sustainably Harvested Forest Resources Bio World Congress 2018

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Bioproducts from Sustainably Harvested Forest Resources Bio World Congress 2018 Bioproducts from Sustainably Harvested Forest Resources Bio World Congress 2018 Douglas Singbeil Philadelphia , July 18, 2018 FPInnovations in Brief . World’s largest not-for-profit forest research organization • $80M innovation activities Atlanta (GA) • 400 employees • 175 member companies • 90 years of history • 30 universities (research collaboration) Montreal (QC) • ISO laboratories + pilot facilities . Major innovation programs • Forest Operations • Wood Products – Advanced Building Systems Québec (QC) • Pulp, Paper, Packaging & Consumer Products • Bioproducts & Bioenergy Vancouver (BC) 2 © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Our vision: A world where products from sustainable forests contribute to every aspect of daily life Composites Aerospace Food & Beverage Energy Automotive Fiber Construction © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. How much forest does Canada have? © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. When will Canada harvest its last tree? Never. Canada harvests only 0.21% of the forest. © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Variability in attributes of forest biomass comes from the supply chain, not the wood . Chips • 10-15% moisture • Can be segregated by species • Uniform density, sorted for size • Free of contaminants . Forest residues • 50 to 70% moisture • Heterogeneous • Contaminated with soil, rocks and other debris 6 © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Biomass is bulky and expensive to transport. Fibre supply chains need to be short and optimized. Better to process the biomass at a hub and send finished products to market. 7 © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Construction as a carbon sink: Bio-based products add value & decarbonize economy • Cross-laminated timber (CLT) is being used to push boundaries on height of wood buildings • Multi-attribute panels come ready-to- assemble on job sites; reduce construction costs • New wood-fibre based insulating 13 Storey Residence - Quebec City products are In development • Bio-based materials and chemicals first, then • Energy products from residues 18 Storey UBC Brook Commons - Vancouver 8 © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. The forest biorefinery is a reality • Major forest sector companies have bioproduct innovation strategies • Forest sector is efficient in collecting and segregating biomass • Pulp industry already separates wood fibres into constituent parts • Chemical production is an integral part of the industry • Bolt-on plants are far more capital effective than green-field 9 © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. We know fibres and how to apply them Cellulose suprastructures: CNC, CF and …… 10000 ChemicalChemical pulppulp fibres Macro 1000 3 - Cellulose filament Cellulose filaments 100 MicrofibrillatedMicrofibrillar cellulosecellulose Micro 10 NanofibrillarCellulose nanofibril cellulose Length, nm.10 1 NanocrystallineCellulose nanocrystals cellulose Nano 0.1 0 200 400 600 800 1000 1200 Aspect Ratio © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. FPInnovations: from the lab to demonstration World’s First Cellulose NanoCrystal (CNC) Plant Joint Venture (CelluForce) with Domtar ($45M) • Applications: rheology, strength reinforcement, optical… First commercial application in 2013 Schlumberger investment April 2015, Fibria 2016 World’s First Cellulose Filament (CF) Plant Strategic alliance with Kruger ($43M) • 5 ton/day • Applications: Paper, packaging, tissue/towel, thermoplastics, etc,.. Plant operating since June 2015 World’s first LignoForceTM Lignin Separation plant Licensing to West Fraser (>$10M) • 30 tons per day • Applications: adhesives, surfactants, composites , packaging… Started operations - April 2016 World’s first TMP-Bio pilot plant Strategic alliance with Resolute ($21M) • Cellulosic sugars: 1 t/week, H-lignin: 1 t/week • Applications: Bio-chemicals, bio-composites, etc,.. Plant ready to operate in 2019 11 © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Non-traditional fibre applications: fibres can be functionalized to deliver needed attributes fibres 12 © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Cellulose Nanocrystal (CNC) Applications FPInnovations has mastered the knowledge to economically extract CNC from trees and incorporate it into your products Iridescent or magnetic films Innovative bioplastics Pigments, inks and cosmetics Reinforced composites Manufacturing of improved Films for optical switching construction products Biocomposites for bone Recyclable interior and structural replacement components for the transportation Innovative coatings and new industry fillers for papermaking Packaging Adhesives Paint additives Electrically conductive membranes Oil & Gas 13 © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Cellulose Filament (CF) applications: Aspect ratio of > 1000:1 gives reinforcing potential C F 14 © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Lignin valorisation and applications: providing engineered lignin with uniform attributes Wood products Product Form Polyol in polyurethane Kraft Lignin foams Adhesive (binding) properties Animal Feed High chemical Chemicals derivatization potential H-lignin Hydrophobic Dispersive Thermoplastics & Antioxidant properties Composites Dispersant / Coagulants Antiozonant properties High carbon density Packaging Activated carbon Carbon fiber Carbon black 15 © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Bio-Energie La Tuque (BELT): Fitting a 207ML renewable diesel plant fit into a regional eco-system . Evaluate biomass supply in region, assess and validate supply . Optimize means to collect and prepare biomass from across the region . Evaluate the capabilities of viable technologies . Address technical gaps with pilot and demonstration trials © 2017 FPInnovations.16 All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. FPInnovations collaborates and works across value chain to deliver new bio-based products Applications for residues - biofuels Bio Economy Feed Stock Process scale-up Chemicals Delivering attributes Materials Developing new market opportunities New product development 17 © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations. Questions? Douglas Singbeil Industrial Sector Leader - BioProducts 604-225-5811 [email protected] Follow us on www.fpinnovations.ca © 2017 FPInnovations. All rights reserved. Copying and redistribution prohibited. ® FPInnovations, its marks and logos are trademarks of FPInnovations..
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