Materials Science and Engineering Laboratory

Total Page:16

File Type:pdf, Size:1020Kb

Materials Science and Engineering Laboratory vi National Institute of Standards and Technology William Jeffrey Director Technology Administration Michelle O’Neill Acting Under Secretary of Commerce for Technology U.S. Department of Commerce Carlos M. Gutierrez Secretary Materials Science and Engineering Laboratory FY 2005 Programs and Accomplishments Ceramics, Materials Reliability, Metallurgy, NIST Center for Neutron Research, and Polymers Divisions Richard F. Kayser, Director Stephen W. Freiman, Deputy Director NISTIR 7248 December 2005 i Certain commercial entities, equipment, or materials may be identified in this document in order to describe an experimental procedure or concept adequately. Such identification is not intended to imply recommendation or endorsement by the National Institute of Standards and Technology, nor is it intended to imply that the entities, materials, or equipment are necessarily the best available for the purpose. ii Table of Contents Table of Contents Director’s Message ...................................................................................................................1 Materials Science and Engineering Laboratory Organization Chart .........................................2 Year in Review Ceramics Division ...............................................................................................................3 Materials Reliability Division ...............................................................................................5 Metallurgy Division .............................................................................................................7 Polymers Division ...............................................................................................................9 NIST Center for Neutron Research ................................................................................. 11 Nanometrology ........................................................................................................................13 Mechanical Metrology for Small-Scale Structures ...........................................................14 Nanomechanics: Atomistics in Modeling and Experiments ............................................. 15 Modulus Mapping at the Nanoscale..................................................................................16 Reference Specimens for SPM Nanometrology ..............................................................17 Nanotribology and Surface Properties .............................................................................. 18 Chemistry and Structure of Nanomaterials ......................................................................19 Nanotube Processing and Characterization ......................................................................20 Carbon Nanotube Applications: The Role of Nanotube Alignment ................................. 21 Combinatorial Adhesion and Mechanical Properties ........................................................ 22 Soft Nanomanufacturing ...................................................................................................23 Defects in Polymer Nanostructures..................................................................................24 Critical Dimension Small Angle X-Ray Scattering ...........................................................25 Nanoimprint Lithography ..................................................................................................26 Nanomagnetodynamics .....................................................................................................27 Materials for Ultra-Low-Field Magnetic Sensors.............................................................28 A New Type of Antisymmetric Magnetoresistance in Materials with Perpendicular Anisotropy ......................................................................29 Nanostructure Fabrication Processes: Surface & Growth Stress During Thin Film Electrodeposition ........................................30 Multiscale Modeling of Quantum Dots in Semiconductors ...............................................31 Brillouin Light Scattering: Dynamic Elastic and Magnetic Properties of Nanostructures .........................................32 iii Table of Contents Materials for Electronics ......................................................................................................... 33 Multifunctional Electronic Ceramics ................................................................................. 34 Spectroscopy, Diffraction, and Imaging of Electronic Materials ......................................35 Theory and Modeling of Electronic Materials .................................................................. 36 Advanced Materials for Energy Applications ................................................................... 37 Polymer Photoresists for Nanolithography .......................................................................38 Organic Electronics ...........................................................................................................39 Nanoporous Low-k Dielectric Constant Thin Films ......................................................... 40 Electrical Methods for Mechanical Testing ......................................................................41 Thermochemical Metrology of Interfacial Stabilities ........................................................ 42 Combinatorial Metal Selection for Catalytic Growth of ZnO Semiconductor Nanowires ...................................................................................43 Advanced Processes and Materials for On-Chip Interconnects ......................................44 Pb-free Surface Finishes: Sn Whisker Growth................................................................45 Materials for Advanced Si CMOS ....................................................................................46 Metrology and Standards for Electronic and Optoelectronic Materials ...................................................................................................47 Nano-Structured Materials for Sensors and Ultra-high Density Data Storage ......................................................................................48 Advanced Manufacturing Processes ......................................................................................49 Mechanisms for Delivery of Thermodynamic and Kinetic Data .....................................51 FiPy: An Adaptable Framework for Phase Field and Level Set Modeling ....................................................................................................52 Metrology Tools to Accelerate Industrial Development of Solid State Hydrogen Storage Materials ......................................................................53 Fundamental Nature of Crack Tips in Glass ..................................................................... 54 Hardness Standardization: Rockwell, Vickers, Knoop.....................................................55 NIST Combinatorial Methods Center Pioneer and Partner in Accelerated Materials Research ........................................... 56 Polymer Formulations: Materials Processing and Characterization on a Chip ...................................................... 57 Quantitative Polymer Mass Spectrometry ........................................................................58 Standard Tests and Data for Sheet Metal Formability .....................................................59 Microstructural Origins of Surface Roughening and Strain Localizations ....................................................................................................60 Underlying Processes of Plastic Deformation in Metal Alloys ........................................61 Evaluation of Friction Behavior During Metal Forming ....................................................62 iv Table of Contents Biomaterials .............................................................................................................................63 Combinatorial Methods for Rapid Characterization of Cell-Surface Interactions ..............................................................................................64 Cellular Level Measurements ........................................................................................... 65 Cell Response to Tissue Scaffold Morphology .................................................................66 3-Dimensional In Situ Imaging for Tissue Engineering: Exploring Cell/Scaffold Interaction in Real Time .............................................................67 Broadband CARS Microscopy for Cellular/Tissue Imaging ............................................ 68 Response of Tissues and Tissue-Engineered Constructs to Mechanical Stimulation .................................................................................................69 Mechanical Behavior of Tissue.........................................................................................70 Materials Design for Biomechanical Structures ...............................................................71 Molecular Design and Combinatorial Characterization of Polymeric Dental Materials .......................................................................................... 72 Safety and Reliability ...............................................................................................................73 Analysis of Structural Steel from the World Trade Center ...............................................74 Infrastructure Reliability: Charpy
Recommended publications
  • Wear Mechanisms and Surface Engineering of Forming Tools
    UDK 531.43:539.92:621.793/.795 ISSN 1580-2949 Review article/Pregledni ~lanek MTAEC9, 49(3)313(2015) B. PODGORNIK, V. LESKOV[EK: WEAR MECHANISMS AND SURFACE ENGINEERING OF FORMING TOOLS WEAR MECHANISMS AND SURFACE ENGINEERING OF FORMING TOOLS OBRABNI MEHANIZMI IN IN@ENIRING POVR[INE PREOBLIKOVALNIH ORODIJ Bojan Podgornik, Vojteh Leskov{ek Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana, Slovenia [email protected] Prejem rokopisa – received: 2015-01-05; sprejem za objavo – accepted for publication: 2015-03-02 doi:10.17222/mit.2015.005 The manufacturing of parts is faced with ever-increasing demands for higher strength (hardness) and toughness of the work material, as well as higher productivity and environmental concerns. At the same time, the quality requirements are high and will continue to grow in the future. This leads to restrictions in terms of the type and use of lubricants and especially to increased requirements relating to the wear and fatigue resistance of tools. The main focus on improving the wear resistance and tribological properties of forming tools has mainly been on developing tool steels with an improved fracture toughness and then modifying the lubricants for better retention and permeability at the tool/work-piece contact area. Nevertheless, the wear resistance of forming tools can also be successfully improved by surface-engineering techniques. In recent years, hard coatings in particular have shown enormous potential for improving the tribological properties of contact surfaces. This paper reviews the wear mechanisms encountered in forming processes, as well as various surface-engineering techniques designed to improve the wear resistance and the anti-sticking properties of forming tools.
    [Show full text]
  • Implementing NIR for Polymer Production Process Monitoring Dr
    Implementing NIR for Polymer Production Process Monitoring Dr. Hari Narayanan, Senior Product Manager – Spectroscopy, Metrohm USA Inc Introduction while at the bench or pilot plant level it can be used to Polymers are a very important class of organic materials, optimize reaction conditions. Finally, when used in a widely used in many fields due to their unique properties complete feedback-control-loop at the industrial reactor such as tensile strength and viscoelastic behavior under level, significant improvement in product quality can be deformation. With more stringent demands on the quality expected, as well as savings of non-renewable resources, of polymer products and pressure to reduce cost in energy, reactor and personnel time. Creating an effective production and processing, the need for fast, accurate and NIR implementation strategy depends on the type of reliable monitoring methods is greater than ever. polymerization process, the properties of interest, and measurement conditions. Analytical methods, which require time-consuming and intensive sample preparation, are difficult to implement Polymerization Processes effectively in a process or quality control environment, NIR spectroscopy can be used for bulk, solution, emulsion and waste precious time and materials. Efficient process and suspension polymerization monitoring, providing control demands a measurement technique which is information on copolymer composition and distribution, rapid, requires little or no sample preparation and minimal monomer conversion, molecular weight averages, average technical expertise. It should be reliable, rugged and easily particle sizes and more. automated. Bulk polymerization Near-infrared (NIR) spectroscopy meets those needs by In bulk polymerization, the reaction is carried out in the being both rapid and precise.
    [Show full text]
  • Mass Spectrometer Detectors
    Mass Spectrometer Detectors www.sge.com Ion Detectors for Virtually all Mass Spectrometry Applications Electron multipliers are used in a wide range of applications to Figure 2. Secondary Electron Emission detect and measure small signals of ions, electrons or photons. One of the main applications for an electron multiplier is for 6 the detection of ions in a mass spectrometer. ACTIVE FILM Multipliers manufactured by ETP ( a division of SGE Group 5 of Companies) are the result of 15 years experience in 4 supplying high performance electron multipliers for use in mass spectrometry applications. The performance of this 3 unique type of ion detector has seen it become widely used in almost all fields of mass spectrometry (including ICP-MS, 2 GC-MS, LC-MS, TOF and SIMS). 1 An electron multiplier is used to detect the presence of ion Secondary Electron Emissions signals emerging from the mass analyser of a mass 0 spectrometer. It is essentially the "eyes" of the instrument (see 0 100 200 300 400 500 Figure 1). The task of the electron multiplier is to detect Incident Electron Energy (eV) every ion of the selected mass passed by the mass filter. How The average number of secondary electrons emitted from the efficiently the electron multiplier carries out this task surface of an ETP electron multiplier plotted against the represents a potentially limiting factor on the overall system energy of the incident primary electron. sensitivity. Consequently the performance of the electron multiplier can have a major influence on the overall (often referred to as a channel electron multiplier or CEM).
    [Show full text]
  • Microchannel Plate Detectors
    Reprinted from Nuclear Instruments and Methods, Vol. 162, 1979, pages 587 to 601 MICROCHANNEL PLATE DETECTORS JOSEPH LADISLAS WIZA 1. Introduction typical. Originally developed as an amplification element for A microchannel plate (MCP) is an array of 104-107 image intensification devices, MCPs have direct sensitivity miniature electron multipliers oriented parallel to one to charged particles and energetic photons which has another (fig. 1); typical channel diameters are in the range extended their usefulness to such diverse fields as X-ray1) 10-100 µm and have length to diameter ratios (α) between and E.U.V.2) astronomy, e-beam fusion studies3) and of 40 and 100. Channel axes are typically normal to, or biased course, nuclear science, where to date most applications at a small angle (~8°) to the MCP input surface. The have capitalized on the superior MCP time resolution channel matrix is usually fabricated from a lead glass, characteristics4-6). treated in such a way as to optimize the secondary emission The MCP is the result of a fortuitous convergence of characteristics of each channel and to render the channel technologies. The continuous dynode electron multiplier walls semiconducting so as to allow charge replenishment was suggested by Farnsworth7) in 1930. Actual from an external voltage source. Thus each channel can be implementation, however, was delayed until the 1960s considered to be a continuous dynode structure which acts when experimental work by Oschepkov et al.8) from the as its own dynode resistor chain. Parallel electrical contact USSR, Goodrich and Wiley9) at the Bendix Research to each channel is provided by the deposition of a metallic Laboratories in the USA, and Adams and Manley10-11) at coating, usually Nichrome or Inconel, on the front and rear the Mullard Research Laboratories in the U.K.
    [Show full text]
  • Ceramics Overview: Classification by Microstructure and Processing Methods
    Clinical Ceramics overview: classification by microstructure and processing methods Edward A. McLaren 1 and Russell Giordano 2 Abstract The plethora of ceramic systems available today for all types of indirect restorations can be confusing and overwhelming for the clinician. Having a better understanding of them is important. In this article, the authors use classification systems based on microstructural components of ceramics and the processing techniques to help illustrate the various properties. Introduction component atoms, and may exhibit ionic or covalent Many different types of ceramic systems have been bonding. Although ceramics can be very strong, they are also introduced in recent years for all types of indirect extremely brittle and will catastrophically fail after minor restorations, from very conservative nonpreparation veneers, flexure. Thus, these materials are strong in compression but to multi-unit posterior fixed partial dentures and everything weak in tension. in between. Understanding all the different nuances of Contrast that with metals: metals are non-brittle (display materials and material processing systems is overwhelming elastic behaviour) and ductile (display plastic behaviour). This and can be confusing. This article will cover what types of is because of the nature of the interatomic bonding, which is ceramics are available based on a classification of the called metallic bonds; a cloud of shared electrons that can microstructural components of the ceramic. A second, easily move when energy is applied defines these bonds. This simpler classification system based on how the ceramics are is what makes most metals excellent conductors. Ceramics can processed will give the main guidelines for their use. be very translucent to very opaque.
    [Show full text]
  • Texture and Microstructure
    Texture and Microstructure • Microstructure contains far more than qualitative descriptions (images) of cross-sections of materials. • Most properties are anisotropic •it is important to quantitatively characterize the microstructure including orientation information (texture). In latin, textor means weaver In materials science, texture way in which a material is woven. Polycrystalline material is constituted from a large number of small crystallites (limited volume of material in which periodicity of crystal lattice is present). Each of these crystallites has a specific orientation of the crystal lattice. A randomly texture sheet A strongly textured sheet The cube texture (001) ND (Sheet Normal Direction) [100] RD (Sheet Rolling Direction) Crystallographic texture is the orientation distribution of crystallites in a polycrystalline material Texture :Metallurgists and Materials Scientists Fabric :Geologists and Mineralogists Preferred Orientation :Everybody Why textures? Texture influences the following properties: •Elastic modulus •Yield strength •Tensile ductility and strength •Formability •Fatigue strength •Fracture toughness •Stress corrosion cracking •Electrical and Magnetic properties Major fields of application A. Conventional • Aluminium industry • Steel industry • LC steels • Electrical steels • Titanium alloys • Zirconium base nuclear grade alloys B. Modern • High Tc superconductors • Thin films for semiconducting and magnetic devices • Bulk magnetic materials • Structural Ceramics • Polymers Beverage Cans Aluminium beverage
    [Show full text]
  • Recent Developments in Surface Science and Engineering, Thin Films
    Thin Solid Films 660 (2018) 120–160 Contents lists available at ScienceDirect Thin Solid Films journal homepage: www.elsevier.com/locate/tsf Critical review Recent developments in surface science and engineering, thin films, T nanoscience, biomaterials, plasma science, and vacuum technology M. Mozetiča,b, A. Vesela,b, G. Primca,b, C. Eisenmenger-Sittnera,c, J. Bauera,c, A. Edera,c, G.H.S. Schmida,c, D.N. Ruzica,d, Z. Ahmeda,e, D. Barkera,e, K.O. Douglassa,e, S. Eckela,e, J.A. Fedchaka,e, J. Hendricksa,e, N. Klimova,e, J. Rickera,e, J. Scherschligta,e, J. Stonea,e, G. Strousea,e, I. Capana,f, M. Buljana,f, S. Miloševića,g, C. Teicherta,h, S.R. Cohena,i, A.G. Silvaa,j, M. Lehockya,k, P. Humpoličeka,k, C. Rodrigueza,l, J. Hernandez-Montelongoa,l,m, D. Merciera,n, M. Manso-Silvána,l, G. Cecconea,o, A. Galtayriesa,n, K. Stana-Kleinscheka,p, I. Petrova,q, ⁎ J.E. Greenea,q, , J. Avilaa,r, C.Y. Chena,r, B. Caja-Munoza,r,H.Yia,r, A. Bourya,r, S. Lorcya,r, M.C. Asensioa,r, J. Bredins, T. Gansa,s, D. O'Connella,s, J. Brendina,s, F. Reniersa,t, A. Vinczea,u, M. Anderlea,v, L. Monteliusa,w a International Union for Vacuum Science, Technique and Applications, Avenue de la Renaissance 30, B-1000 Brussels, Belgium b Jozef Stefan Institute, Jamova cesta 39, 1000 Ljubljana, Slovenia c Techical University Vienna, Wiedner Hauptstrasse 8–10, A-1040 Vienna, Austria d Department of Nuclear, Plasma and Radiological Engineering, University of Illinois at Urbana-Champaign, 104 S Wright St., Urbana, IL 61801, USA e NIST, 100 Bureau Drive, Gaithersburg, MD 20899, USA f Rudjer Bošković Institute, Bijenička cesta 54, 10000 Zagreb, Croatia g Institute of Physics, Bijenička cesta 46, 10000 Zagreb, Croatia h Institute of Physics, Montanuniversität Leoben, Franz Josef Str.
    [Show full text]
  • MSE 403: Ceramic Materials
    MSE 403: Ceramic Materials Course description: Processing, characteristics, microstructure and properties of ceramic materials. Number of credits: 3 Course Coordinator: John McCloy Prerequisites by course: MSE 201 Prerequisites by topic: 1. Basic knowledge of thermodynamics. 2. Elementary crystallography and crystal structure. 3. Mechanical behavior of materials. Postrequisites: None Textbooks/other required 1. Carter, C.B. and Norton, M.G. Ceramic Materials Science and Engineering, materials: Springer, 2007. Course objectives: 1. Review of crystallography and crystal structure. 2. Review of structure of atoms, molecules and bonding in ceramics. 3. Discussion on structure of ceramics. 4. Effects of structure on physical properties. 5. Ceramic Phase diagrams. 6. Discussion on defects in ceramics. 7. Introduction to glass. 8. Discussion on processing of ceramics. 9. Introduction to sintering and grain growth. 10. Introduction to mechanical properties of ceramics. 11. Introduction to electrical properties of ceramics. 12. Introduction to bioceramics. 13. Introduction to magnetic ceramics. Topics covered: 1. Introduction to crystal structure and crystallography. 2. Fundamentals of structure of atoms. 3. Structure of ceramics and its influence on properties. 4. Binary and ternary phase diagrams. 5. Point defects in ceramics. 6. Glass and glass-ceramic composites. 7. Ceramics processing and sintering. 8. Mechanical properties of ceramics. 9. Electrical properties of ceramics. 10. Bio-ceramics. 11. Ceramic magnets. Expected student outcomes: 1. Knowledge of crystal structure of ceramics. 2. Knowledge of structure-property relationship in ceramics. 3. Knowledge of the defects in ceramics (Point defects). 4. Knowledge of glass and glass-ceramic composite materials. 5. Introductory knowledge on the processing of bulk ceramics. 6. Applications of ceramic materials in structural, biological and electrical components.
    [Show full text]
  • Materials Science and Engineering 1
    Materials Science and Engineering 1 EN.515.603. Materials Characterization. 3 Credits. MATERIALS SCIENCE AND This course will describe a variety of techniques used to characterize the structure and composition of engineering materials, including metals, ENGINEERING ceramics, polymers, composites, and semiconductors. The emphasis will be on microstructural characterization techniques, including optical The Materials Science and Engineering Program for professionals allows and electron microscopy, x-ray diffraction, and acoustic microscopy. students to take courses that address current and emerging areas Surface analytical techniques, including Auger electron spectroscopy, critical to the development and use of biomaterials, electronic materials, secondary ion mass spectroscopy, x-ray photoelectron spectroscopy, structural materials, nanomaterials and nanotechnology, and related and Rutherford backscattering spectroscopy. Real-world examples of materials processing technologies. Students in this program gain an materials characterization will be presented throughout the course, advanced understanding of foundational concepts and are exposed to including characterization of thin films, surfaces, interfaces, and single the latest research that is driving materials-related advances. crystals. Courses are offered at the Applied Physics Laboratory, the Homewood EN.515.605. Electrical, Optical and Magnetic Properties. 3 Credits. campus, and online. An overview of electrical, optical and magnetic properties arising from the fundamental electronic and atomic structure of materials. Continuum materials properties are developed through examination of microscopic Program Committee processes. Emphasis will be placed on both fundamental principles and James Spicer, Program Chair applications in contemporary materials technologies.Course Note(s): Principal Professional Staff Please note that this 515 course is also listed as a 510 course in the full- JHU Applied Physics Laboratory time program.
    [Show full text]
  • Surface Engineering of Metals .Pdf
    © 1999 by CRC Press LLC © 1999 by CRC Press LLC Preface Surface engineering is a new field of science and technology. Although the specific topical groups included in its domain have been known and prac- tically applied in other areas, it is only in the last few years that surface engineering has been recognized as an individual discipline of applied science. This book is the first in the world to provide a complex treatment of problems related to surface engineering. The material of this book has been treated in two parts, so designed as to allow extension in future editions. Part I, devoted to general fundamentals of surface engineering, con- tains a history of its development and a distinction is suggested between superficial layers and coatings. Further, but foremost, the basic potential and usable properties of superficial layers and coatings are discussed, with an explanation of their concept, interaction with other properties and the significance of these properties for the proper selection and func- tioning of surface layers. This part is enriched by a general description of different types of coatings. Part II contains an original classification of production methods of surface layers. This part presents the latest technologies in this field, char- acterized by directional or beam interaction of particles or of the heating medium with the treated surface. Due to its modest length, the book does not discuss older methods which are well known and widely used. This edition is a revised version of the first Polish edition of the book entitled “Surface Engineering of Metals - Principles, Equipment, Tech- nologies”, published by Wydawnictwa Naukowo-Techniczne (Science-Tech- nological Publications), Warsaw, 1995.
    [Show full text]
  • Biological Materials: a Materials Science Approach✩
    JOURNALOFTHEMECHANICALBEHAVIOROFBIOMEDICALMATERIALS ( ) ± available at www.sciencedirect.com journal homepage: www.elsevier.com/locate/jmbbm Review article Biological materials: A materials science approachI Marc A. Meyers∗, Po­Yu Chen, Maria I. Lopez, Yasuaki Seki, Albert Y.M. Lin University of California, San Diego, La Jolla, CA, United States ARTICLEINFO ABSTRACT Article history: The approach used by Materials Science and Engineering is revealing new aspects Received 25 May 2010 in the structure and properties of biological materials. The integration of advanced Received in revised form characterization, mechanical testing, and modeling methods can rationalize heretofore 20 August 2010 unexplained aspects of these structures. As an illustration of the power of this Accepted 22 August 2010 methodology, we apply it to biomineralized shells, avian beaks and feathers, and fish scales. We also present a few selected bioinspired applications: Velcro, an Al2O3­PMMA composite inspired by the abalone shell, and synthetic attachment devices inspired by gecko. ⃝c 2010 Elsevier Ltd. All rights reserved. Contents 1. Introduction and basic components ............................................................................................................................................. 1 2. Hierarchical nature of biological materials ................................................................................................................................... 3 3. Structural biological materials.....................................................................................................................................................
    [Show full text]
  • Polymers: a Historical Perspective
    Journal & Proceedings of the Royal Society of New South Wales, vol. 152, part 2, 2019, pp. 242–250. ISSN 0035-9173/19/020242-09 Polymers: a historical perspective Robert Burford, FRSN Emeritus Professor, School of Chemical Engineering, UNSW Sydney Email: [email protected] Abstract This commissioned paper outlines the emergence of new forms of synthetics and plastics as our under- standing of polymer chemistry has advanced. Synopsis phenols and styrene are “polymerised” to olymers have been ubiquitous since form thermosets,1 including phenol for- simple gaseous molecules began to form maldehyde “Bakelite” thermosets, but are P 2 life-giving organic structures many millions also present in thermoplastics including of years ago. Today, we rely upon proteins polystyrene and related materials such as comprising twenty amino acids, as well as styrene acrylonitrile (SAN) and ABS.3 The DNA and RNA with many fewer nucleic manufacture of Bakelite is often viewed as acids. Similarly, many fibres and plants the birth of the synthetic polymer industry. comprise carbohydrate polymers: we and The enormous growth both in diversity and other animals use these and protein-based volume of thermoplastics is a feature of the polymers for our diet. Hence, organic earth’s 20th century, dismissively called the “plastics surface has an enormous diversity of natu- age.” Again, important but sometimes ser- rally occurring polymers, sometimes called endipitous discoveries are a feature of this macromolecules. period, but the associated large-scale produc- Today, these continue to feed and clothe tion introduced multinational corporations us, and much more, but the beginning of originating mainly in Europe, the US and man-made materials might be considered Japan.
    [Show full text]