B" Engineering Division SPEC.: CE-33901 ISSUE: for PROPOSAL
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THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: CE-33901 ISSUE: FOR PROPOSAL RUTENBERG POWER STATION, SPECIFICATION FOR FOR ELECTRICAL RETROFIT OF TWO 1800 MTPH COAL SHIP UNLOADERS 1. PURCHASER: The Israel Electric Corporation Limited (I.E.Co). 2. NAME OF ITEM: Electrical Retrofit Of Two 1800 MTPH Coal Ship Unloaders #91 and #92 for Rutenberg Power Station. 3. LOCATION OF ITEM: Near Ashkelon, at the Mediterranean Seashore. 4. SCOPE The scope of work includes Engineering, Equipment and services for the Electrical and Control Retrofit Of Two (2) 1800 MTPH Coal Ship Unloaders 4.1 Project description Upgrading of the existing control system and part of the electrical system, described in item 10.2. The operational parameters shall remain unchanged (see item 10.2.4). and Annex. D 4.2 Scope of supply and work The scope of work shall include, but shall not be limited to the following: Within the scope of engineering and supply the contractor shall, as applicable, design, develop, engineer, manufacture, simulate, preserve, assemble, tune, shop test, pack and furnish with export packing, deliver, install, commission and test the following: 4.2.1 Basic Scope of Engineering, supply and services, for Electrical Retrofit Of Two 1800 MTPH Coal Ship unloaders: a.1. Following arrival of the components in Israel the Contractor shall install, test and put the complete ship unloaders into operation, all as specified in item 10.4.1 0020 - IEC - Anx - B- Specification CE-33901 for UL#9192 2016 07 13.doc B - 1 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: CE-33901 ISSUE: for Proposal a.2. The Contractor shall supply, replace, retrofit and incorporate all herein specified, as well as existing equipment, instruments, appurtenances, etc., in order to improve the operation of the ship unloaders and to achieve modern crane management system. All necessary activities for the above shall be included in the Scope of Supply. a.3. The Contractor shall furnish electrical items to complete system for the unloaders including, but not limited to: a.3.1 Reserved a.3.2. Replacement of two Main 690VAC Circuit Breakers by a single new one. a.3.3. Replacement of Long Travel Drives Circuit Breakers as to fulfill the requirements of item a.3.5 below. a.3.4. An automatic transfer switch between the two (100% standby) Long Travel Converters will be provided. a.3.5. Replacement of Converters for Holding, Closing, Trolley, Belt feeder, Long Travel (100% standby, as described in item 10.4.1.2.C), including their brake resistor batteries. Completely new cabinets fully equipped will be provided a.3.6. Replacement of Converter(s) for the Operator Cabin drive(s) a.3.7. Replacement of the existing Programmable Logic Controller including Inputs-Outputs Cards and the existing LOGIDYN by an unified Crane Control System, as described in item 10.4.3. a.3.7.1. Replacement of the existing Remote I/O Cabinet in the Hooper area by a new one a.3.7.2. Refurbishment of the existing PLC Cabinet in the E-House according to the new design a.3.8. Replacement of the existing HMI System – software and hardware - by the new one according to the requirements of item 10.4.3.9.2. The existing PC cabinet in E-House will be replaced by a new one see supplement 8.7.3 a.3.9. Replacement of the existing encoders, geared rotary limit switches and the related cables connecting to the Control System by new FO type ones 0020 - IEC - Anx - B- Specification CE-33901 for UL#9192 2016 07 13.doc B - 2 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: CE-33901 ISSUE: for Proposal a.3.10. Replacement of two Main Incoming MD2000 1400/1600-690 AC/DC Inverters by new one(s). If the Contractor will use full inverters AC/DC/AC type for each drive the two Main incoming AC/DC inverters are not required. This solution will be preferred. Circuit breakers shall be built-in. a.3.11. Replacement of the Festoon System by new one a.3.12. Reserved a.3.13. Replacement of all overload protection/ weighing provisions for all mechanisms and the hopper by new ones a.4. Contractor will provide an approval of the authorized organization to operate the retrofitted cranes according to Israeli law. The unloaders will be retrofitted on the existing pier with minimum perturbation of the work. 4.2.2 Optional scope of Engineering, supply and services Replacement of the Operator Cabin, including dismantling of the existing one and mounting / erecting the new one. 4.2.3 The Equipment for each Unit shall be supplied complete with appurtenances and accessories as specified herein, to form a complete system which will achieve and assure safe and reliable operation with best overall performance at all loads and modes of operation. All components, appurtenances and accessories shall be of proven design, verified by Power Plant Operation. 4.2.4 Components that are herein specified in regard to manufacturer brand and model or type shall be considered the standard of supply. It is not intended that the Contract be limited solely to such characteristics. The Contractor may make an appropriate substitution, but all substituted Components offered shall be noted as EXCEPTIONS to this Specification and are subject to review, comment, and approval by the Purchaser. Additionally, while everything else being equal and without derogating from Contractor's responsibilities under the Contract, the Contractor shall endeavor to include in the scope of design and supply, components and accessories manufactured in Israel. 0020 - IEC - Anx - B- Specification CE-33901 for UL#9192 2016 07 13.doc B - 3 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: CE-33901 ISSUE: for Proposal 4.2.5 Contractor shall provide, in the required format and form and in a timely manner, all documentation required by this Specification and/or required by applicable Standards and Codes and/or as specifically detailed in the Documentation Submission Schedule (DSS), Annexure "J". A consistent nomenclature shall be used project-wide in naming all component parts within the Scope of Work. This shall apply to all drawings, Instruction Books, Bill of Materials, special instructions, etc. Engineering design shall commence immediately after Contract award. The cost of correcting inconsistent nomenclature shall be borne by the Contractor. 4.2.6 Changes in design already approved by the Purchaser are normally unaccepted. However, should such changes become necessary on an exceptional basis, the Contractor shall obtain the Purchaser's approval prior to introducing any such change. 4.3 Special Equipment, Tools and Instruments 4.3.1 Contractor shall provide all special equipment, tools and instruments required for safe and secure transport of all components from ex works to final destination, and for test and maintenance of Equipment provided under this Contract. Said equipment, tools, and instruments should be in Contractor's Proposal where it should be stated which are provided on a loan basis and which are included in the Contract Price. 4.3.2 The Contractor shall furnish all necessary special tools, instruments and/or test equipment which are required to fulfill the approved test procedure for equipment tested by Purchaser. 4.3.3 Maintenance equipment and tools provided under this specification shall be new and of best quality. They shall be shipped to the job site in a suitable separate box, clearly marked with the name of the equipment they are intended for. 4.4 Contractor Services The Contractor shall provide the services listed in the following sub-articles as part of the basic Scope of Work or as Purchaser’s option, at the per diem or lump sum rates, all as stated in the Summary of Prices and Delivery Schedule, Annexure “C1”. Field personnel provided by the Contractor shall be capable and qualified to perform the required duties to the satisfaction of the Purchaser and shall be from their arrival to site in possession of all necessary tools and/or special tools, except the ones specified in the contract as being provided by 0020 - IEC - Anx - B- Specification CE-33901 for UL#9192 2016 07 13.doc B - 4 THE ISRAEL ELECTRIC CORPORATION LTD. ANNEXURE "B" Engineering Division SPEC.: CE-33901 ISSUE: for Proposal Purchaser. They shall be vested with authority to make decisions that could affect the status of the Equipment and which are binding on the Contractor. Before erection Purchaser will operate the crane, to prove that the crane and its installations are performing properly. Components not included in the Scope of Work and founded out as being defective before erection works began, will be on Purchaser responsibility. After above the crane will pass over to Contractor for retrofit work. During the work the responsibility will be on Contractor till the acceptance test of the retrofitted crane. 4.4.1 Erection Services: Contractor shall provide the services of competent advisors and erection personnel for erection, including, without limitation, identifying the equipment, unpacking, intermediate storing, erection (incl. dismantling and installation) as may be required to assure proper and successful erection and installation of the Equipment provided under this Specification. 4.4.2 Commissioning and Start-Up Services: Contractor shall provide the services of competent advisors to direct Purchaser's personnel and assure proper, complete and successful commissioning, starting, tuning and placing into service of the Equipment provided under this Contract with the balance of equipment at the related power station Unit(s). 4.4.3 Training: Contractor's personnel shall conduct a thorough training course pertaining to the equipment furnished under this Specification, for Purchaser's personnel, covering, without limitation, correct start-up, safe operation at all modes of operation, safe shutdown and maintenance.