Synt-QUA-18-08-03-15 En.Pdf
Total Page:16
File Type:pdf, Size:1020Kb
(TESTING) ACCREDITATION N°1-0144 scope available on www.COFRAC.fr NF VALIDATION Validation of alternative analytical methods Application in food microbiology Summary report Validation study according to EN ISO 16140-2:2016 BAX System Real-Time PCR Assay for Salmonella detection (Certificate number: QUA 18/08 – 03/15) in a broad range of food (excluding milk powder), pet food and production environmental samples (excluding primary production samples) Qualitative method Expert Laboratory: ADRIA Développement ZA Creac’h Gwen 29196 Quimper Cedex (France) For: QUALICON DIAGNOSTICS LLC A HYGIENA COMPANY 200 Powder Mill Road Wilmington, DE 19803, USA This project consists of 126 pages, including 7 appendices. Only copies including the totality of this project are authorised. Competencies of the laboratory are certified by COFRAC accreditation for the analyses marked with the symbol . Version 0 18 March 2019 ADRIA DEVELOPPEMENT Creac’h Gwen - F. 29196 QUIMPER Cedex Tél. (33) 02.98.10.18.18 - Fax (33) 02.98.10.18.99 [email protected]. fr http://www.adria.tm.fr ASSOCIATION LOI DE 1901 - N° SIRET 306 964 271 00036 - N° EXISTENCE 53290006329 - N°TVA FR45306964271 QUALICON DIAGNOSTICS LLC 1 INTRODUCTION _________________________________________________________ 4 2 METHOD PROTOCOLS ____________________________________________________ 4 2.1 Alternative method _______________________________________________________ 4 2.1.1 Principle _______________________________________________________________________ 4 2.1.2 Protocol _______________________________________________________________________ 4 2.1.3 Restrictions ____________________________________________________________________ 6 2.2 Reference method ________________________________________________________ 6 2.3 Study design ____________________________________________________________ 6 3 INITIAL VALIDATION AND EXTENSION STUDIES: RESULTS _______________________ 7 3.1 Method comparison study _________________________________________________ 7 3.1.1 Sensitivity study_________________________________________________________________ 7 3.1.2 Relative level of detection _______________________________________________________ 26 3.1.3 Inclusivity / exclusivity __________________________________________________________ 28 3.1.4 Practicability __________________________________________________________________ 30 3.1.5 Method comparison study conclusion ______________________________________________ 30 3.2 Inter-laboratory study ____________________________________________________ 31 3.2.1 Study organization _____________________________________________________________ 31 3.2.2 Experimental parameters controls _________________________________________________ 32 3.2.3 Logistic conditions ______________________________________________________________ 33 3.2.4 Results analysis ________________________________________________________________ 34 3.2.5 Calculation and interpretation ____________________________________________________ 37 3.2.6 Inter-laboratory study conclusion _________________________________________________ 41 3.3 General conclusion ______________________________________________________ 42 Appendix 1 – Flow diagram of the alternative method: BAX System Real-Time PCR Assay for Salmonella ________________________________________________________________________ 44 Appendix 2 – Flow diagram of the reference method ISO 6579-1 (February 2017): Microbiology of food and animal feeding stuffs - Horizontal method for the detection, enumeration and serotyping of Salmonella spp. - Part 1: detection of Salmonella spp. ______________________________________ 50 Appendix 3 – Artificial contamination of samples ___________________________________________ 51 Appendix 4 – Sensitivity study: raw data _________________________________________________ 68 Appendix 5 – Relative level of detection study: raw data _____________________________________ 98 Appendix 6 – Inclusivity and exclusivity study: raw data ____________________________________ 108 Appendix 7 - Inter-laboratory study: results obtained by the collaborators and the expert laboratory __ 113 ADRIA Développement 2/126 18 March 2019 Summary report (Version 0) BAX Real-Time PCR Salmonella QUALICON DIAGNOSTICS LLC Quality Assurance documents related to this study can be consulted upon request from QUALICON DIAGNOSTICS LLC . The technical protocol and the result interpretation were carried out according to EN ISO 16140-2:2016 and AFNOR technical rules (Revision 6). Validation protocols EN ISO 16140-2 (June 2016) : Microbiology of the food chain - Method validation Part 1: Vocabulary Part 2: Protocol for the validation of alternative (proprietary) methods against a reference method AFNOR Technical Rules (Revision n° 6) Reference method ISO 6579-1 (February 2017) - Microbiology of food and animal feeding stuffs - Horizontal method for the detection, enumeration and serotyping of Salmonella spp. - Part 1: detection of Salmonella spp. Alternative method BAX System Real-Time PCR Assay for Salmonella Scope Broad range of food (excluding milk powders) Pet food Production environmental samples (excluding primary production samples) Certification organism AFNOR Certification (http://nf-validation.afnor.org/ ) Analyses performed according to the COFRAC accreditation ADRIA Développement 3/126 18 March 2019 Summary report (Version 0) BAX Real-Time PCR Salmonella QUALICON DIAGNOSTICS LLC 1 INTRODUCTION The BAX® System Real-Time PCR Assay for Salmonella was validated in March 2015 according to EN ISO 16140 (2003) standard (certificate number QUA 18/08 – 03/15) for meat products, egg products, seafood and vegetables and pet food. An extension study was performed, in May 2018, for a modification of the BAX System software version (3.1 to 3.6) and for an extension of the scope to all human food (excluding milk powder) and production environmental samples (excluding primary production samples) as well as an update to be in agreement with ISO 16140-2:2016 and AFNOR technical rules. The BAX ® System Real-Time PCR Assay for Salmonella was renewed on the 31 of January 2019. 2 METHOD PROTOCOLS 2.1 Alternative method The flow diagram of the alternative method is provided in Appendix 1 . 2.1.1 Principle The BAX ® System uses real-time PCR technology using internal Scorpions TM probes. 2.1.2 Protocol - Enrichment: Six enrichment protocols are available depending on the categories; they are listed in Table 1. ADRIA Développement 4/126 18 March 2019 Summary report (Version 0) BAX Real-Time PCR Salmonella QUALICON DIAGNOSTICS LLC Table 1 - Enrichment protocols Study Tested products Protocol design 25 g of sample to 225 ml of pre-warmed General protocol BPW . Incubate at 37°C for 16-24 hours (Meat, Seafood, Vegetables, Protocol A with re-growth (add 10 µl of enrichment Unpaired Pet food, Production to 500 µl of pre-warmed BHI Broth and environmental samples) incubate 3-4 hours at 37°C). 25 g of sample to 225 ml of pre-warmed BPW . Incubate at 37°C for 18-24 hours Egg products Protocol B with re-growth (add 10 µl of enrichment Unpaired to 500 µl of pre-warmed BHI Broth and incubate 3-4 hours at 37°C) Initial validation study study Initial validation 25 g of sample to 225 ml of pre-warmed Raw beef (specific short Protocol C BPW . Incubate at 41.5°C for 10-24 Unpaired protocol) hours . Raw meats and 25 g of sample to 225 ml of pre-warmed Protocol D Unpaired raw seafood BPW . Incubate at 37C for 16-20 hours . 25 g of sample to 225 ml of pre-warmed Dairy products (except BPW + Novobiocin 20mg/L) . Incubate Protocol E Unpaired powdered Milk) at 41.5°C for 20-24 hours . 25 g + 225 ml of pre-warmed NFDM (reconstituted non fat dry milk) let stand 55 - 65 min Add 450 µl of 1 % Brilliant Green. Extension study study Extension Chocolates Protocol F Unpaired Incubate for 22 - 26 h at 37°C with re- growth (add 10 µl of enrichment to 500 µl of pre-warmed BHI and incubate for 3 - 4 h at 37°C) - DNA extraction: * Addition of 5 l enrichment broth to 200 l lysis reagent (150 µl protease + 12 ml lysis buffer) * 20 min at 37°C * 10 min at 95°C * Cool in a cooling block (2-8°C) for at least 5 min - Amplification: * Transfer 30 l of the lysate in a PCR tube in a cooling block (2 - 8 °C for 5 min) * Hold 10 to 30 min, after hydration of tablet and before loading on instrument * Run the PCR in the automate ADRIA Développement 5/126 18 March 2019 Summary report (Version 0) BAX Real-Time PCR Salmonella QUALICON DIAGNOSTICS LLC - Detection: The fluorescence is measured directly by the BAX ® Software system, which provides positive or negative results. - Confirmation of positive results: * Direct streaking of 10 µl of pre-enrichment onto Brilliance Salmonella Agar and XLD (24 H ± 2 H at 37°C ± 1°C). * If direct streaking does not allow to confirm the positive PCR results Subculture in RVS broth (0.1 ml + 10 ml) incubated for 24 h ± 3 h at 41.5°C ± 1°C before streaking onto XLD and Brilliance TM Salmonella (24 h ± 2 h at 37°C ± 1°C). * Typical colonies are confirmed by latex agglutination test (OXOID) It is possible to store the BPW and NFDM enrichment broths for 72 h at 5°C ± 3°C before applying the alternative method protocol. 2.1.3 Restrictions There is no restriction. 2.2 Reference method The initial and extension studies were run using the ISO 6579 (2002). The extension study (2018) was run using the ISO 6579-1 (February 2017) - Microbiology of food and animal feeding stuffs - Horizontal method for the detection, enumeration and serotyping of Salmonella spp. - Part 1: detection