Characterization of the Metal Sulfide Sulfur-Dioxide Reaction in Aqueous
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University Microfilms International 300 North Zeeb Road Ann Arbor, Michigan 48106 USA St. John's Road. Tyler’s Green High Wycombe, Bucks, Engiand HP10 8HR 77- 18,655 TH(M, Gary Carlisle, 1943- THE CHARACTERIZATION OF THE METAL SULFIDE SULFUR DIOXIDE REACTION IN AQUEOUS MEDIA. The American IMiversity, Ph.D., 1977 Oianistry, physical Xerox University Microfilms, Ann Arbor, Michigan 48ioe © 1977 GARY CARLISLE THOM ALL RIGHTS RESERVED THE CHARACTERIZATION OF THE METAL SULFIDE SULFUR DIOXIDE REACTION IN AQUEOUS MEDIA by Gary Carlisle Thom Submitted to the Faculty of the College of Arts and Sciences of The American University in Partial Fulfillment of the Requirements for the Degree of Doctor of Philosophy in Chemistry Signatures of Committee; ^ / V ' Cha±rman:^^î^ li S Dean of the College Dat‘='/ “ 1977 The American University Washington, D.C. 20016 THE AMERICAN UNIVERSITY LIBRARY 535-0 Man, being the servant and interpreter of nature, can do and understand as much and so much as he has observed in fact or in thought of the course of nature: beyond this he neither knows anything nor can do anything. Francis Bacon "Novum Organum" iii ACKNOWLEDGEMENT This work could not have been completed without the guidance and generous assistance given to me by Drs. Paul F. Waters, Robert T. Foley, and Albert F. Hadermann. I am most grateful to my mother, Ethel B. Thom, who spent many long hours typing the manuscript. Finally, I am indebted to The American University and its Department of Chemistry which has provided me with both my graduate and undergraduate training. This training, in which I was able to freely explore my academic interests, has laid the groundwork for a productive and rewarding career. iv TABLE OF CONTENTS Page ABSTRACT DEDICATION..................................................... H i ACKNOWLEDGEMENT................................................ iv LIST OF TABLES................................................. vii LIST OF FIGURES................................................ viii CHAPTER I. INTRODUCTION........................................... 1 A. Current Status of Flue Gas Desulfurization Processes.. 3 B. The FGD Sludge Disposal Problem.................... 4 C. Research Objectives................................ 10 II. BACKGROUND............................................. 13 A. The Metal Sulfide-Sulfur Dioxide Reaction in Aqueous Media.............................. 13 B. The Oxidation of Metal Sulfides in Hydrometallurgy.... 18 C. The Hydrogen Sulfide-Sulfur Dioxide Reaction in Aqueous Media.............................. 29 D. The Chemistry of Sulfur............................ 34 E. Analyses for Thiosulfate and Sulfane Sulfonates...... 51 F. The Kinetics and Mechanism of the Acid Decomposition of Thiosulfate........ 55 III. EXPERIMENTAL........................................... 59 A. Materials......................................... 59 B. Apparatus......................................... 60 C. Procedure.......................................... 62 D. Methods and Instrumentation........................ 65 E. Kinetic Studies.................................... 66 F. Data Analysis...................................... 67 TABLE OF CONTENTS (CONT'D) Page IV. RESULTS AND DISCUSSION................................. 69 A. Characterization of the Ferrous Sulfide-Sulfur Dioxide Reaction............................. 70 B. Characterization of the Sulfide Ore-Sulfur Dioxide Reaction............................. 101 C. Comparison of Sulfide Reactivities................. 115 D. Kinetics of the Acid Decomposition of Thiosulfate.... 124 E. Mechanism of the Oxidative Dissolution of Sulfide Ores.............................. 136 V. CONCLUSIONS........................................... 147 VI. FUTURE RESEARCH....................................... 149 APPENDIXES 1. DESCRIPTION OF FIRST AND SECOND GENERATION FLUE GAS DESULFURIZATION PROCESSES................. 151 2. HYDROMETALLURGICAL LEACHING REACTIONS................... 159 3. KINETIC DATA.......................................... 169 REFERENCES............................................ 175 vi LIST OF TABLES Page I. Domestic Reserves of Sulfide Ores...................... 11 II. Sulfur Oxide Emissions from Non-Ferrous Smelters....... 19 III. Sulfur Allotropes............................. 36 IV. Sulfur Molecular Species............................... 38 V. UV Spectra of the Sulfite, Thiosulfate, and Sulfane Disulfonate Anions.......................... 54 VI. Summary of Results for Base-line FeS Experiments........ 80 VII. Summary of Results for FeS-Reactant Variation Experiments......................................... 97 VIII. Qualitative Assessment of the Differences Between the Reactant Variation and Base-line Experiments......... 99 IX. Summary of Results for Sulfide Ore Experiments.......... 109 X. Qualitative Assessment of the Differences Between the Sulfide Ore and Base-line Experiments................ Ill XI. Summary of Effects of Ore Surface Area on the Reaction Rates at 75 °C and the Adsorption of SOg at 50 “C 116 XII. Summary of Kinetic Results for the Decomposition of Thiosulfate at 40.0 °C........................... 135 vii LIST OF FIGURES Page 1. Pourbaix diagram of the Sg/S^^/S^^/HgO system...... 23 2 . Pourbaix diagram of the Sg/S2 0 3 ^ /S^ /S^^/H^O system. 24 3. Pourbaix diagram of the Cu2 S/CuS/Sg/Cu/H2 0 system.... 25 4. Mole fraction of S , 2 < n < 8 , in a saturated vapor above the liquid phase............... 39 5. Viscosity-temperature curve for liquid sulfur...... 41 6. Sulfite reduction apparatus....................... 61 7. Heating curve for a reaction temperature of 70.8 °C. 64 8. FeS-S0 2 reaction characterization at 31.1 °C experiment 95 .......................... 73 9. FeS-SOg reaction characterization at 40.2 °C experiment 96 .......................... 74 10. FeS-S0 2 reaction characterization at 58.3 °C experiment 94 .......................... 75 11. FeS-S0 2 reaction characterization at 69.0 “C experiment 90 .......................... 76 12. FeS-S0 2 reaction characterization at 70.8 °C experiment 8 8 . 77 13. FeS-S0 2 reaction characterization at 71.9 “C experiment 89 .......................... 78 14. FeS-SOg reaction characterization at 82.0 °C experiment 91 .......................... 79 15. Composite of the SO2 pressure characterization curves for the FeS-S0 2 reaction at five temperatures..... 81 viii LIST OF FIGURES (CONT’D) Page 16. Relationship between -dP/dt and ^[SgOg "]/dt for the base-line FeS-S0 2 experiments (#), r^ = 0.98; points for the reactant variation experiments (a ), and the sulfide ore experiments (■) are identified by experiment number................................... 83 17. Relationship between -dP/dt and d[Fe^*l/dt for the base-line FeS-SOg experiments (•), r = 0.93; points for the reactant variation experiments (a ), and the sulfide ore experiments (■) are identified by experiment number................................... 84 18. Relationship between d[Fe ]/dt and d[S 2 Û 3 ]/dt for the base-line FeS-S0 2 experiments (#), r^ = 0.92; points for the reactant variation experiments (a ), and the sulfide ore experiments (■) are identified by experiment number................................... 85 19. Arrhenius plot for the -dP/dt data from the base-line FeS-SOo experiments; In k = -16,783/RT + 22.77, E„îa = 16.783 kcal mole“^, r^ = 0.98...................... 87 20. Arrhenius plot for the d[S2 0 g^"]/dt data from the base-line FeS-S0 2 experiments; In k = -15,569/RT + 17.56, Eg = 15.569 kcal mole"^ r^ = 0.97............... 8 8 21. Arrhenius plot for the d[Fe. 2 + ]/dt data from the base-line FeS-S0 2 experiments ; In k = -12,182/RT