O-360-A Lycoming Aircraft Engines Parts Catalog

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Lycoming Aircraft Engines Parts Catalog O-360-A Wide Cylinder Flange Models 652 Oliver Street Part No. PC-306-1 Williamsport, PA 17701 LYCOMING WILLIAMSPORT DIVISION TECHNICAL PUBLICATION REVISION REVISION No. PUBLICATION PUBLICATION No. PUeLICATION DATE 0-360-A Wide Cylinder " PC-,306-1B Flange Models Parts PC-306-1 July, 1980 Catalog The page(s) furnished herewith are intended to replace the corres­ ponding page(s) of the publication indicated above. If additional copies of the revision are required they may be obtained from Lycoming Williamsport Division. See latest edition of Service Letter No. Ll14 for further information on Lycoming .service publications. Previous revisions to this publication This· revision consists of:- PC-306-1B Page 2-7 Page 1-7 Page 4-1 Revision Pages from bothPC-306-1A and -lB are incorporated in the August 1991 repr~nt. ) Lycoming Aircraft Engines Parts Catalog O-360-A Wide Cylinder Flange Models 652 Oliver Street Part No. PC-306-1 Williamsport, PA 17701 INTRODUCTION This illustrated Parts Catalog provides parts coverage for all current models of 0-360-A wide cylinder flange (WCF) series engines. These wide cylinder flange engines are identified by the suffix "A" on the engine serial number (e.g. L-20650-36A). The serial number as well as the model designation may be found on the engine nameplate on the oil sump. For parts information of the 0-360 conventional (or narrow) cylinder flange engines, refer to the Parts Catalog PC-l06 to those parts marked STD (meaning standard) for stan- dard or narrow cylinder flange. Group Assembly Section: This section lists major assembies and sub-assemblies in the general order of engine build-up. Service Kit Section: Seal and gasket sets and cylinder, piston and ring kit are provided in this section. Supersedure Section: This section lists a history of part numbers that have. been superseded and gives a brief description of the change involved. Numerical Index: Quick determination of part location in the catalog is possible thru this section when only the part number is known. Oversize and Undersize Parts: Procurable oversize and undersize parts are listed preceding the main group assembly parts list. Vendor Accessories: Parts coverage of Vendor Accessories used on , Lycoming engines may be found in the appropriate Vendor's Parts Catalog. A list of the publications appear in the latest edition of '. ,Lycom­ ing Service Letter No. L114. SERVICE BULLETINS, INSTRUCTIONS'AND LETTERS Although the information in this catalog is up-to-date at the time of publication, users are urged to keep abreast of later information through A vco Lycoming Service'Bulletins, Instructions and Letters which are available from all Lycoming distributors or from the factory by subscription. Consult the latest edition of Service Letter No. L114 for subscription information. NOTE The illustrations, pictures and drawings shown i~ this publication are typical of the subject matter they por­ tray; in no instance are they to be interpreted as examples of anX specific engines, equipment or part thereof. O·360-A SERIES WIDE CYLINDER FLANGE TABLE OF CONTENTS SECTION PAGE Introduction . • . i Table of Contents ...... .ii Oversize and Undersize Parts Listing . iii 1 • CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP Crankcaso Assembly ....... 1·1 Oll Lovel Gage Assemblies ....•. 1·3 Crankshaft, Camshaft and Related Parts 1·6 Crankcase Related Parts . 1·7 Propeller Govemor Drive (Crankcase) .• 1·8 Crankshaft Idler Gears and 'fachometor Drive . 1·9 Crankcase Attaching Parts ....... .1·11 St'arter Ring Gear Support Assembly . .1·13 2· ACCESSORY IWUSING AND RELATED PARTS Accessory Housing Assembly ....•... 2·1 011 Pump and Accessory Housing Attaching Parts 2·3 Propeller Governor on Line ...... 2-4 Propeller Governor Drives and Covers .... 2·5 Fuel Pump Assembly and Attaching Parts 2·7 Vacuum Pump, Fuel Pump Drives and Covers ... 2·8 011 Pressure Screen Filter and Oil Cooler Bypass Valve 2·9 8· CYLINDER, PISTON AND VALVE TRAIN Connecting Rod, Pistons and Ring Assemblies 3·1 Cylinder Assembly •......•... 3·2 Cyllnder Related Parts • . 3·3 Valve Assembly •.....•.•......... 3·5 Cyllnder Head Draln Tubes and Intorcyllnder Cooling Baffles 3·6 4 . IGNITION SYSTEM Magneto Drives and Magnetos .....•..... 4·1 Magneto Drives and Magnetos (Dual Magnetos) 4·3 Ignition Harness and Lead Assembly (Avco Lycoming) . 4·5 Ignition Harness and Lead Assembly (Slick and Scintilla) 4·7 Spark Plugs .................. 4·9 5 • ELECTRICAL SYSTEM Voltage Regulators, Relays, Alternator and Generator Drive Belts 5·1 Generator Mounting and Attaching Parts .' 5·2 Alternator Mounting and Attaching Parts 5·3 Generator and Alternator Assembly .. 5·5 Starter Motor and Attaching Parts . 5·6 6 . OIL SUMP AND INDUCTION SYSTEM Oil Sump Assembl~ and on Suction Screen 6·1 In take Pipe Assembly 6·2 Carburetor Assembly 6·3 Priming System 6·5 7· SERVICE KIT SECTION 7·1 8· SUPERSEDURE SECTION 8·1 9· NUMERICAL INDEX 9·1 ii ') OVERSIZE AND UNDERSIZE PARTS LIST 0-360-A SERIES WIDE CYLINDER FLANGE PART NO. DESCRIPTION OVERSIZE UNDERSIZE P05 P075 P10 P125 P15 P20 P30 M03 M06 M10 76943 GUIDE, Valve intake X X X X 66610 BUSHING, Rocker shaft X X 66796 INSERT, Spark plug X 69796 DOWEL, Crankshaft bearing X LW·10647 OOWEL, Crankshaft bearing X X 71903·A, ·B BUSH IN G, Counterweight SEE SERVICE INSTRUCTION NO. 1143 FOR SIZE. 72057 SEAT,Intake valve X X X 72058 SEAT .. Exhaust valve X X X 72060 BUSHING, Propellerflange X X X X 74248 BUSHING, Propeller flange X X X 72061 BUSH I NG, Propeller flange X X X X 72062 BUSHING, Propeller flange X X X X 74249 BUSHING, Propeller flange X X X 73810 BUSHING, Crankshaft counterweight X X X X X 77160 GUIDE, Valve exhaust X LW·13521 BEARING, Connecting rod X X X X LW·13884 BEARING, Crankshaft, front X X X LW·13885 BEARING, Crankshaft, front X X X LW· 11 021 BEARING, Crankshaft X X' X Studs available in P03, P07 and P12. NOTE When ordering oversize and undersize parts,. be sure to specify the required oversize and undersize. dimension along with the proper part number. For example; to order bearing LW-13521 in .003 undersize, orderpart number LW-13521~3. Oversize code letter ;s ''P'' while undersize code letter is '~'. These letters are then followed by the number designating the size in thousandths of an inch. \ ) iii LYCOMING 0-360-A SERIES PARTS CATALOG WIDE CYLINDER FLANGE CRANKCASE MODEL ENGINES CRANKCASE, CRANKSHAFT AND CAMSHAFT GROUP CRANKCASE ASSEMBLY FIG. PART ~,I QUANTITY PER ASSEMBLY REF. NUMBER DESCRIPTION 1 ~,\~\~\)~~~~~\~\~~~\\ ~.8NKCASE ASSEMBLY __.,. _1 .,.,,~. - "' .L.. ~BP.L.....:..._ ,,-- '- .J .J. ........ .1 ... ... .J. .J ....1 .J .J ~"", I- - -- ... _............ lW·13820 .," CRA~.KCA~E_8~SEMB~y ___, ___ ., ,...1 .. ..1 _J. ".1 _..1 r-· !:W:m12 CR8N.~.CASE ..A!i~EMB~~L,_._,.,."'._ ..1 .,.1 ,.1 ".1 __ L~:.t~m....... __ ~.RAN KCA~E ASSE~t~JY-,_. ___.,_._. __ '.. , ,_, _ ,.. ,," ",.,. _ ,,'_"',",., _ ..".", '_'" _. I- ,, __ " ,." .. ,'- --, ,." .. ,.-r-1 ,__ ,__ _ "" bUli!lQ_____ ~~~~,M!LAS.a!;.MBL v_,.'' _______ .. '' __,," .. ,.,. _'. _._ .. ".'" ,.~ __. __ -1."., "'-" ... -r'" .. _, ___ . ____ ., """" ",.,. _t_ lIDM __., _ _.iI!JJL_lIZ:l!.lLtQ.:.U3Z • .!!!!!D .• ,., __,,,,,,,,,,, ..1 - '",.'" "... 1- ".. " -- - _.- --'""'- "'-- f-I- - - - r- ..,. - -- _.. , "..... ._3_ ~Q:lJi_ .. _."_,, ._mUt.. JL~:ZIL.1LEll!U!!.!llL., ___"._,,_, J! -- "... , - _ ,,_. -- -'" --f- ""- "'_1_ , - 1-' f- - . ... -.... .- _4...... __ ~L.-".-- f-,,3J]!P..J/Jl:.1.IL~ 1·611LW.!!L. ... _"' __ l~ _ -. ".," ,_1-_, _____.. ,_. _._ "- , ,---I-1--' --, 1- ,,-, - ~~JD.1L __" .. , .. ,STUD,_~/.8·16 x_'£.l/810~D., drllled ____ 1 __ ,__ -:-_ "._ _._1--:1_1-"'___ ..!-~lt"l:1379L ___ ,.. STUDI._~/16.18 x 1§l!!J.,!,!!!lt...!!rt!!!d __ ," ....1 1 11-..1----,....1:-1-1I-L) 1 1 1 1 1 ... _,. __ 7 31Q:!L ____, ___ ,STUD, 5116·181< 1·1/2 I~~U ~ _ - __ '__ 1-_____ ., __•.. " ___ '1_ ... ~-.. - .J___ .lli.:1~_. __.",._ STUD, 5116·1~..1L1:ML!!!.I!D.... 1. I-f--'--- •. ...:.".,-- -'-- I-I-""--'-f-,.....'- -1--- _9_ t~.:ZL, __,_.,., ~,-3/8.'6 x__ 2-3/4 lonu __, _. __ I-' "_., __ .J .. _. -,. _._ -.. ". __ 1_ --, -" ,,- :-- r' __ ,__ HL.._ ~TD·6!1_._"." DOWEL, 1/2 dia. x 19/32 10nlL-... ___ ,_. __" "._ ...... _ .. ,.. , "" .. _ ._ ._" ,_ ...... "" ... ,._, __.. ___ ., ___ __ • ______,_ ~O__,hollow __ ,_,2, ,_"'_...,.., _" ,_., __" .._"', '''' __ ."., ,,, ••••__ '.,_. _' ..., ._. __ .".... """.' ____ ••_ .. _ 11 72lIDI__ .. _~USHING, Gov. drive Idler sh!!.L... __ . -= __ "'~. ___ ._, __ .... "' __ ., .... ,....1 ..... ' ""_,,,.,.,,' .__ , ... _, ,_,_ ,__ ,_. _, _I- _". 12 STD·614 J1. 0WEll.,Ji1,16 dle:_~J/2 1~!llL.. ___,_ . .1 ____ .... , ,.... , _ .,.,,'" ,.,.". __ ... ", _... , _ i-., _,. ".... __ _ _ • _, !!... 69796. ___ --:- .. .!l..QWEl,_ ..9J.!1nkshaf!...~arlnL_ .. ,..... __, ..... .J. - --" ,... ", __., .. , ,__ ,___ ,___ ,,_. _, .. "_,, .. _._ ... ," .. _, ,.. ,-, - --, --- r- __. !i.__ lW·101t'!L. oQWlil, Crl!"l~shaft bo_'!!:!,!!IL-___ ...1_ .. -: -:' __ .,_, ", ... ".- _. _... ' ,.-.. ~ _.. , ."_ _ ".. '.. '-'I-:!-: ____.. _ 16 1102 PLUg .... J.l!:27 NPT, A!.I!!.!I___ ,, ___•• _.J...§_6.J.,_Q __ijJ!,,_1, .. fiJ ,fi,J~ Ji,Jj.J!~~, 6 5 " m_ ~O.'~ INSERT....1l4·20 Hell·coll x 3L8 lonu. __ 1_. ,. __ I- "'--_. _, ,_'" ,. __ ,__ , __ , r- •. " _" .__ 1_ 17 66007 RETAINER, Shroud. tuba ,§!I~l ____. ., .. __ 1-'1_1- .. ' ,_ ... '. __, _.. ", __ r-- ." ...... ..;.1- _ . _,_. __ !IL SID·'3~1L-._ r:JJ.JJ.Q •...1ill:~7 NPT. AlIru:Ll!!!.. _____ -_ ...- - ,_" - f-' "..... ,." .. - _1 -' ----, "--,, '''- - .,- -- 1-f- '-1--1-.- 1!L.lli.:1.6___ STUD 6118·18 x 2.00 I!lno (drlv!!L_, .
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    Ignition Systems for Industrial Engines Altronic Ignition Systems CONTENTS Altronic Ignition Systems Overview and Guide Contents and Introduction ................................................................................ 2 Engine Application Guide ................................................................................. 3 Solid-State/Mechanical Ignition Systems Theory and Overview ........................................................................................ 4 Altronic I, II, III, and V ..................................................................................... 5 Disc-Triggered Digital Ignition Systems Theory and Overview ........................................................................................ 6 CD1, CD200, DISN ......................................................................................... 7 Crankshaft-Referenced Digital Ignition Systems Theory and Overview ........................................................................................ 8 CPU-95, CPU-2000 ......................................................................................... 9 Crankshaft-Referenced, Directed Energy Digital Ignition Systems CPU-XL VariSpark .......................................................................................... 10 Ignition Coils ................................................................................................... 12 Conversion Kits for Caterpillar Engines ......................................................... 14 Flashguard® Spark Plugs & Secondary