BTN MAG Rev4 M2.Qxp 27/11/06 15:12 Page 1

Total Page:16

File Type:pdf, Size:1020Kb

BTN MAG Rev4 M2.Qxp 27/11/06 15:12 Page 1 BTN MAG Rev4 M2.qxp 27/11/06 15:12 Page 1 Bonneville Salt Flats in Utah, USA, are used to high speed the first and only man ever to drive at supersonic speeds when visitors. In 1914 Teddy Tezlaff drove a Blitzen Benz at 141.73mph he averaged 763.035 mph on the Black Rock Desert in Nevada. to set an unofficial record and the Salt Flats achieved Running soon after daybreak on 23rd August he recorded international fame in the Thirties through the efforts of Salt 365.779mph (588.664kph) on his first run and 335.695mph Lake City racer Ab Jenkins, who set a number of endurance (540.248kph) on his return, giving the average of 350.092mph records in his Mormon Meteor. Tales of the firmness of the (563.418kph). surface attracted legendary land speed record breaker Sir Malcolm Campbell who, on 3 September 1935, became the first As he celebrated with his jubilant crew, Green said: “I am so man to exceed 300mph with a speed of 301.129mph in his pleased that we have got the car to 350mph, which was always Bluebird. Campbell was succeeded later that decade by fellow our ultimate goal, and that was with a slow start to the second Britons George Eyston and John Cobb and, in the mid-sixties, run. There is so much more to come as the car is pulling like a American Craig Breedlove became the first man to break the train and we still haven’t used sixth gear! 400, 500, and 600mph barriers there. “Today’s record proves the potential we have always believed However, the Flats had never seen anything like JCB DIESELMAX JCB DIESELMAX to possess. This is another great result for a which, in August 2006, set and then broke a series of records to wonderful team and a testament to British engineering. What become the first diesel-powered vehicle to achieve a stunning we have is basically a digger engine that has been made into the 350mph (563kph). most powerful diesel car engine in the world.” JCB DIESELMAX was the brainchild of JCB Chairman Sir Anthony "To have built the world's fastest diesel in such a short timescale Bamford, born of his desire to showcase the extreme is a wonderful achievement for the JCB DIESELMAX team,” said performance of the JCB444 diesel engine, which normally Dr Tim Leverton, Project Director. powers the company's backhoe loaders and Loadall telescopic handlers. With a drag coefficient of only 0.174Cd, JCB DIESELMAX is fitted with two JCB444 common rail diesel injection engines, bored out to 5000cc and fitted with specially modified twin compound Garrett turbochargers that use lightweight housings, since weight is a crucial issue. Power output is 2 x 750bhp @ 3800rpm and the engines deliver 1105 “What is even more lb ft of torque at 2500rpm. Even with two six-speed manual impressive is to set three gearboxes, the car weighs only 2700kg including fuel, oil, ice records – 317.021mph, and water coolant and driver. 328.767mph (526.027 kph) The driver was Andy Green, who set the World Land Speed and 350.092mph (563.418kph) Record in 1997 when driving ThrustSSC, with which he became in only six days.” BTN Turbo Limited, BTN House, Arundel Road, Uxbridge Trading Estate, Uxbridge, Middlesex UB8 2RP, England Telephone:+44 (0)1895 466666 . www.btnturbo.com VNT™ is a registered trademark of Honeywell International. VGT™ and Holset Command Valve™ are registered trademarks of Cummins Turbo Technologies BTN MAG Rev4 M2.qxp 27/11/06 15:12 Page 3 Welcome to Revolution Two more awards for BTN Turbo We don’t want to sound smug, but when we receive awards you’ll 4 excuse us for being proud! Another year is nearly over and what a remarkable year it’s been for the turbocharged internal combustion engine, At the recent Automechanika show in Frankfurt, Germany, we were awarded as Audi wins Le Mans (and everything else) with a diesel powered car and a tractor company reaches 350mph with a the Garrett Performance of the Year Award for 2004 and BorgWarner’s Distributor diesel engine! of the Year Award for 2005. I hope you’ll find this issue of Revolution as interesting and informative as previous copies. Our Sales and Marketing Director, In our 32 years of trading we’ve won 22 such awards, which recognise the levels of service and expertise that have made BTN Turbo Mark Dickinson, has started a new column by looking back at the industry in a year that sees us celebrating the turbo’s the leading independent distributor of turbochargers in the world. It’s good news for us; good news for our customers; and just a 100th birthday; our technical people have given us an explanation of how modern turbochargers can vary throughput to little more polishing for our cleaners! maximise efficiency and power; and you can see how a successful racing team is marketing an upgrade kit that takes an Audi TT to 350 bhp. It’s been another good year for BTN Turbo, too. Our initiatives, including turbo recognition from the VIN, the ‘new for old’ replacement policy on an increasing number of units and our ‘12 month no quibble’ warranty on commercial vehicle turbos have enabled us to maintain our market leading position. For more information on our services, including fault finding, build Mark’s remarks sheets and our complete catalogue, please go to www.btnturbo.com where you'll also find we've added a 'Spin Doctor' section. Industry comment from Mark Dickinson, By the time you read this Christmas will be nearly upon us. On behalf of everyone at BTN Turbo I’d like to wish you an Sales & Marketing Director of BTN Turbo enjoyable festive season and a happy, prosperous New Year. How times have changed! In this edition you can see that the turbocharger has just There are two reasons for this. The first is that, frankly, some celebrated its 100th birthday. Yet it wasn’t until the sixties that it units aren’t worth repairing. By the time we’ve stripped it, Rachel Birch was used on an American production car and it didn’t take off in obtained the parts, cleaned it, reassembled it and calibrated it, Editor European passenger cars until the seventies. Now consider that the costs add up to more than buying a new one off the shelf. BTN Turbo was founded in 1974; that means we’ve been around That’s why we’ve rationalised the range of turbos that we for about a third of the turbo’s lifetime and we were there at the remanufacture. start of the revolution on this side of the Atlantic. The other reason is the complexity of variable turbine units, such BTN’s Dealer Day plays on... despite the rain In 1974 petrol was 11.4p per litre and fuel consumption was only as Holset’s VGT™ and Garrett’s VNT™ models. They require such just becoming an issue because that year there had been a fuel sophisticated setting-up that any work other than light Just three days after the Pakistan captain Inzamam-ul-Haq was charged with ball tampering during the fourth Test, he and the crisis, which kick-started the drive for economy. Turbos were servicing is beyond the capabilities of even the most skilled rest of his team were due to entertain BTN and our guests by playing Middlesex in a one day test. used to boost power on already powerful vehicles. Diesel engines technicians. That’s why we’ll always supply ‘new for old’ when Unfortunately, torrential rain soaked the ground the night before the match. After a long discussion on the pitch, the outfield were noisy lumps used mainly in trucks and agricultural vehicles. you need a variable turbine unit. was declared unsafe and the game was called off. And our business was 100% remanufacturing. I can see that remanufacture will get even more difficult as But rain did not stop play for the BTN Dealer Day. The lunch, which was attended by seven Today, nearly 50% of all cars sold are diesel powered, and most future technology, such as the electronic controls that we’re of our top dealers and representatives from Garrett, Cummins (Holset) and BorgWarner, of them use a turbo. Diesel engines are quiet and smooth, and beginning to see, comes on board. For our customers' benefit, went ahead with delicious Indian cuisine. During the meal Ed Goodwin, Garrett's Director of the turbocharger has become a sophisticated, essential part we’ll keep on top of the latest developments, but we won’t Independent Aftermarket announced he had just become a grandfather for the first time. of the powertrain in the drive for greater efficiency and compromise on quality, safety or economy. It probably means As soon as lunch was over, everyone headed for the tenpin bowling alley near Heathrow. lower emissions. the balance will shift even further towards new units and you know you can rely on BTN Turbo to supply what you need, when The change of venue was quickly arranged following a suggestion from BTN Sales and BTN’s business has developed from the remanufacturing days to Marketing Director Mark Dickinson. you need it. the point where we have become the largest independent turbo It may come as no surprise, therefore, that the winner of the bowling challenge was the very distributors in the world, with nearly £2.5 million invested in The turbocharger has come a long way in 100 years. same Mark Dickinson! As Trevor Cass, Garrett Product Support Engineer said afterwards, new stock at our Uxbridge warehouse.
Recommended publications
  • 2021 Brings a Fresh Outlook for Industry
    WINTER 2020 / 2021 2021 brings a fresh outlook for industry MANAGEMENT 75 YEARS OF SERVICE DIGGER AND TRAINING PROGRAMME STAFF HOLIDAY HELD DUMPER OPERATIONAL RETURNS TO CELEBRATE SAFETY P34 P19 P40 INT_Issue4_FC.indd 1 04/02/2021 10:43 #JoinTheRentalRevolution MCS RENTAL MANAGEMENT SOFTWARE C M Y WORKING CM MY CY CMY BETTER K TOGETHER PASSIONATE ABOUT YOUR SUCCESS WWW.MCSRENTALSOFTWARE.COM p02_IFWin20.indd 1 19/01/2021 11:09:07 A VIEW FROM ON HIGH www.hae.org.uk PAUL GAZE, CEO DESIGNATE UPDATES ON THE LATEST AT HAE EHA GREATER CONFIDENCE EMERGING WITHIN INDUSTRY elcome to 2021 and individuals and businesses. However, Covid-19 and may remain a feature what will hopefully the stark economic consequences of business, together with greater be a brighter year arising from the pandemic and the use of digital business. for us all. rounds of emergency support and Throughout this journey, HAE EHA WI am enthusiastic for the future restrictions will take much longer to will be with you in support of the of the hire and rental sector based recover from. sector we represent. Some new and on the hard work and strong will to Hire is well-placed to be at the exciting products and services are succeed that I see for myself across our forefront of this recovery, but the being developed and our team is industry. Added to this is a continuous pressures on costs and effi ciency totally focused on giving maximum pattern of innovation and product are here to stay. Alongside this assistance to you. development which results from close are new environmental standards, cooperation between hire businesses costs on property and people and suppliers – a relationship mirrored employed.
    [Show full text]
  • Taking It To
    2006 4, Q RICARDO QUARTERLYREVIEW 100 g/km CO2 Ricardo and PSA develop world-class energy-efficient powertrain Interviews Gilles Michel, PSA technology chief Ulrich Walker, president of Smart China sourcing Don’t miss the opportunities: the mistakes that some western OEMs make Taking it to the MAX Andy Green, Ricardo and JCB clinch the world land speed record for diesel cars The Energy Saving Trust’s green fleet review has provided us with the skills and expertise needed to identify and quantify areas of cost savings, allowing us to develop a significant business case. They helped us identify hundreds of thousands of pounds worth of potential savings on transport costs and at present we are reviewing plans to purchase more fuel efficient vehicles. Ben Ross, Environmental Advisor, Bank of Ireland UK Financial Services Division If they can do it, you can too. Apply for a free green fleet review: call 0845 602 1425 or visit www.est.org.uk/transport TE426B Contents RICARDO QUARTERLYREVIEWQ4, 2006 08 17 06 20 news features 04 Industry news 08 World record engineering Paris show majors on grand touring style; Honda In August JCB broke the world land speed record for demonstrates fuel cell car; US green car ranking causes diesel cars with the slender 9-metre Dieselmax controversy streamliner, powered by Ricardo developed engines. Jesse Crosse tells the epic story of intensive 28 Ricardo news development, round the clock teamwork and eventual TVR sports car engines in development deal; major triumph programme targets world’s cleanest diesel; SULEV gasoline co-operation with Bosch; new VP of Control 17 China sourcing and Electronics Too many companies get it wrong, failing to spot opportunities, clinging to outdated ideas and questions and answers misunderstanding other cultures.
    [Show full text]
  • A Particular Speed Record
    A Particular Speed Record Roy Lewis epitomizes what it means four-cylinder inline mid-range diesel with 5.9L engine. With the help of calm and for a Dieselmax “ice chest”, “Not unless I to have a great time monkeying around four valves per cylinder. The streamliner’s methodical diesel mechanic Dave Rau, hold it in my lap, but I think the tech guys with automotive stuff. He is the first per- main job was to prove the four-banger was they reworked the diesel into a race motor would have a something to say about that, son to set a land speed record in excess of a tough little solider. Mission accom- by modifying the intake manifold and and if they missed it, the starter would 300MPH using a diesel engine; the same plished, but I’ll bet the car returns, sniffing injection pump, installing a new camshaft catch me I’m sure,” he joked, “I didn’t kind found in Dodge pickups. about for 400 MPH next year. and fabricating trick headers. The block, think we were on their radar, but when the Lewis, 67, laid claim to the C/DS Lewis wanted to earn the simple crank, rods and pistons are stock. Brits came over and talked to me, I was class record with a 306.86MPH average on pleasure of being the first in excess of Cummins does not sponsor Lewis in surprised at how much they knew about Wednesday, August 16th, during the 2006 300MPH, while Bamford was banking on any fashion, the name is on the car because my car.” SCTA Speedweek.
    [Show full text]
  • Jcb Power Systems
    EFFICIENT BY DESIGN POWER SYSTEMS WELCOME TO JCB POWER SYSTEMS GLOBAL MANUFACTURING PARTNER INVESTING IN THE RECOGNISING THE NEED BEST FACILITIES FOR ENGINE SOLUTIONS JCB Power Systems has invested in the best manufacturing facilities on two continents to FOR ALL MARKETS. ensure a secure and efficient supply of Off-Highway Diesel Engines that are produced at the right cost and with the most efficient technology approach JCB has a long and successful history of machine for all markets. The UK factory is a purpose-built, production in India, dating back to 1979 when multi-million pound, manufacturing plant and it was one of the first manufacturers to spot the assembly line situated in Foston, Derbyshire. opportunity of this emerging market. Now, with four world-class factories producing a vast range of A state-of-the art Research and Development equipment, JCB has become the country’s largest Centre, which features over 20 ultra-efficient manufacturer of construction machinery and India test cells, keeps the company at the forefront of has become one of the largest single markets for Off-Highway Diesel Engine innovation. Capable JCB equipment worldwide. of testing engines up to 300kW (402hp) each cell features the latest measurement and test In 2011 with the growth of JCB’s machine equipment systems. business in India and other emerging economies around the world, JCB Power Systems took the Continued investment has recently allowed the step to become an engine manufacturer with a company to manufacture its own cylinder heads, global footprint and installed a dedicated engine engine blocks and bedplates for the first time manufacturing and assembly line – identical to the ensuring that the most reliable, productive and UK factory – at JCB’s Indian HQ in Ballabgarth.
    [Show full text]
  • They Might Have Been Ursurped As the Location Where Ultimate Land Speed
    INDEPTH THE NEED FOR 030 SPEED They might have been ursurped as the location where ultimate land speed records are broken but the Bonneville Salt Flats remain the spiritual and actual home of speed attempts, as the FIA’s Land Speed Records Commission found out on a recent visit Photography by Erik Seo INMOTION | July 2011 December 2011 | INMOTION INDEPTH INDEPTH Crew chief Russell Russ and mechanic Mark McCaw check Speed Demon over between runs. 457.96 MPH over one mile, the new automotive engine-powered speed record set by Speed Demon on September 20, 2011 032 “It’s the first time I’ve seen smoke in the Hotel finger-food gathering laid on by 033 cockpit,” George Poteet says matter-of- Commission chairman Dennis Dean, an factly, after bringing his 2200 bhp Speed ex-Navy captain who describes himself Demon streamliner to a premature halt as “a retired ship driver” but who following an all-too-brief scorch down actually commanded the USS William the Bonneville Salt Flats – at close to 400 V Pratt during Desert Storm, and the mph. USS Chosin, a Ticonderoga-class guided “I’ve been on fire before,” he adds, missile cruiser generally believed to be still nonchalant. “But I’ve never seen the most powerful class of warships in smoke in the cockpit. I guess it’s oil from operation after aircraft carriers. a turbo, or something… The salt was Cook is a prince of a man, steeped in great up until then, like glass. I put it in Bonneville history. His father Doug was third and it really liked it! I’ve no idea of a great drag racer (‘rivals find Cookie the speed, but it wasn’t fast enough and won’t crumble’ is but one headline in the it wasn’t as fast as it was gonna be…” scrapbook Mike has brought along in a The incident is just another blip on pick-up that is white more because of its the radar for George, 61, stocky, greying, coat of salt than its original paint job).
    [Show full text]
  • The JCB Dieselmax Is to Receive Prestigious Heritage Award
    The JCB Dieselmax is to receive prestigious heritage award The Institution of Mechanical Engineers (ImechE) has awarded its coveted Engineering Heritage Award (EHA) to the JCB Dieselmax engine that powered the world’s fastest diesel car. The Dieselmax broke the diesel land speed record on 23 August 2006 at the Bonneville Salt Flats in Utah, USA finally reaching a speed of 350.092mph. The engine is currently on display at the Anson Engine Museum, Poynton, Cheshire. A plaque denoting the award is to be unveiled at a special presentation ceremony in October. The IMechE, which has Her Majesty The Queen as its patron, launched the EHA (formerly the EHHS) in 1984 to recognise landmark developments in mechanical engineering and to raise the profile of the profession. Awards are not often made and there is a very stringent criteria applying to submissions. Previous examples of items that have received the award include the Thames Barrier, the Harrier jump jet, the Rolls Royce RB211 engine, the invention of the FloatGlass process at Pilkington Glass and the original Gardner 4L2 engine that is on display at the Anson Engine Museum. In the case of the JCB Dieselmax, the suggestion was first put to the local Branch earlier this year while the engine was on display at the museum as part of the Diesel Exhibition, the idea received an encouraging response. There followed a detailed evaluation by the judging panel in London. Notification of the award has just been received and arrangements are now underway to make the official ceremony in October a truly memorable event in the history of the Anson Engine Museum.
    [Show full text]
  • Jcb Dieselmax Powering the World's Fastest Diesel Vehicle
    JCB DIESELMAX EMERGING TECHNOLOGIES A JCB Fastrac about to push start the JCB Dieselmax on the Bonneville Salt Flats, helping save wear-and-tear on clutches and tyres JCB DIESELMAX POWERING THE WORLD’S FASTEST DIESEL VEHICLE It was one of the most unusual challenges of recent engineering in the UK. How to turn a humble 140 bhp diesel engine from its usual use, powering a JCB digger, into a 750 bhp racing unit capable of winning a land speed record? David Tremayne, who has reported on many speed record attempts, describes the engineering achievements involved in creating the JCB Dieselmax streamliner. 40 INGENIA ISSUE 32 SEPTEMBER 2007 INGENIA ISSUE 32 SEPTEMBER 2007 41 JCB DIESELMAX EMERGING TECHNOLOGIES A turbo system with inter-stage and after- PISTON AND FUEL crank degrees, that’s what makes it a challenge with the cooling was developed in order to deliver the SYSTEM fuel system. DEVELOPMENT “You need to put an awful required air flow across the engine speed The pistons were always one lot of fuel in, in a very, very range. A water injection system provided a of the biggest risk areas in short space of time, and the JCB444 LSR engine. you’ve got to put it through a further level of charge cooling to protect the Ricardo needed to run the minute orifice to get the fuel aluminium components at to mix. Diesel fuel is not as pistons and valves. “Getting the fuel and air in very, very high thermal and prone to mixing as gasoline was the single most difficult thing as far as I mechanical loads, in the sort because it’s a heavy fuel so it of extreme circumstances at doesn’t evaporate, so you was concerned”, said Matt Beasley, Chief which the metal normally don’t have the time to do that degrades.
    [Show full text]
  • Tomorrows Engines. Today. Power Systems Welcome to Jcb Power Systems Global Manufacturing Partner
    TOMORROWS ENGINES. TODAY. POWER SYSTEMS WELCOME TO JCB POWER SYSTEMS GLOBAL MANUFACTURING PARTNER JCB Power Systems has invested in the best multi-million pound, manufacturing plant and forefront of Off-Highway Diesel Engine innovation. manufacturing facilities on two continents to ensure assembly line situated in Foston, Derbyshire. Capable of testing engines up to 300kW (402hp) a secure and efficient supply of Off-Highway Diesel The investment made in the factory includes a each cell features the very latest measurement and RECOGNISING THE NEED Engines that are produced at the right cost and brand new Research and Development Centre test equipment systems ensuring that the most with the most efficient technology approach for with over 20 state-of- the-art, ultra efficient engine reliable, productive and efficient products are all markets. The UK factory is a purpose-built, test cells ensuring JCB Power Systems is at the very brought to market in the most expedient manner. FOR ENGINE SOLUTIONS FOR ALL MARKETS. JCB has a long and successful history of machine commitment to producing engines that are right production in India, dating back to 1979 when for the respective markets from a specification, it was one of the first manufacturers to spot the technology and cost perspective. opportunity of this emerging market. Now, with four world-class factories producing a vast range of equipment, JCB has become the country’s largest manufacturer of construction machinery and India has become one of the largest single markets for JCB equipment worldwide. In 2011 with the growth of JCB’s machine business in India and other emerging economies around the world, JCB Power Systems took the step to become an engine manufacturer with a global footprint and installed a dedicated engine manufacturing and assembly line – identical to the UK factory – at JCB’s Indian HQ in Ballabgarth.
    [Show full text]