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Cord & Cordset Products FOR INDUSTRIAL, COMMERCIAL AND SPECIALTY APPLICATIONS CORD & CORDSET& CORD PRODUCTS NOVEMBER 2017 Cord & Cordset This catalog contains in-depth What’s New? information on the most OUR BEST CORD JUST GOT BETTER comprehensive line of cord and The rubber cord that changed an industry just got better. General cordset products. General Cable’s Cable now offers Super Vu-Tron® Supreme with GenClean® flexible cord products are available technology as a standard feature, enabling users to benefit from this proprietary cleanable jacket technology. An outstanding today for commercial, industrial solution for the food and beverage industry, Super Vu-Tron Supreme with GenClean offers all the benefits and durability and specialty applications. Our of rubber cord with a cleanable jacket that permits unwanted contractor-grade extension cords, material to be more readily removed in a wash cycle. Learn more about GenClean on page 9. specialty cords, utility lights and accessories provide power for tools THE POWER IS ON — FROGHIDE® ULTRA FLEX® and equipment, and temporary LIGHTED EXTENSION CORD lighting on residential, commercial and industrial job sites. With the help of contractors, tradesmen and homeowners, we’ve created the ultimate extension cord. More flexible, more durable and more identifiable than any other cord on the market, featuring The product and technical sections a lighted connector to indicate the power is on — the one and only have been developed with an easy- FrogHide Ultra Flex lighted extension cord. Carol® Brand FrogHide Ultra Flex lighted extension cords are bonded to the caps and to-use “spec-on-a-page” format. connectors with heavy-duty strain reliefs built in for lasting They feature the latest information strength, even in rough applications. Plus, they are resistant to water, oil, ozone and chemicals. FrogHide cords feature an on Carol cord and cordset exclusive personal identification system, so you can claim them products, from applications and as your own. They are easy to spot on the job, thanks to the bold, bright green color. FrogHide extension cords come with a limited construction to detailed technical lifetime warranty. and specification data. There’s also a user-friendly numerical catalog CHARGING FORWARD WITH PORTABLE POWER number index. FOR HYBRID & ELECTRIC VEHICLES ™ Our products are readily available General Cable’s line of Carol Brand CarolGrene Ultra Flex EV cables Get Plugged In with supplies charging power for all electric vehicles on the market CarolGrene™ Ultra Flex® EV Cables through our network of authorized today and is compatible with commercial and residential charging applications. The CarolGrene EV line, when terminated in accordance stocking distributors and Charging Forward with Portable Power for Hybrid & Electric Vehicles General Cable’s new line of Carol® Brand CarolGrene™ Ultra Flex® EV Cables supplies charging power for all electric vehicles on the market today and is with electric vehicle industry standards, is the most comprehensive compatible with commercial and residential charging applications. The CarolGrene Electric Vehicle cable line, when terminated in accordance with electric vehicle industry standards, is the most comprehensive product offering with three standard jacket types: • CarolGrene EV All-Rubber Jacket – offers the most flexible, durable cord with superior distribution centers. chemical and abrasion resistance to withstand daily abuse and temperature extremes product offering, with three standard jacket types: CarolGrene EV in the harshest of environments; ideal for commercial and industrial applications • CarolGrene EVE Thermoplastic Elastomer (TPE) Jacket – lightweight for easy handling, superior flexibility in comparison to other TPE jackets, and can be molecularly bonded to caps and connectors for lasting strength, even in rough applications • CarolGrene EVT Polyvinylchloride (PVC) Jacket – the most economical of the three standard jacketed EV cables in the line; lightweight and best suited for consumer or all-rubber jacket, CarolGrene EVE Thermoplastic Elastomer (TPE) home charging applications CarolGrene cables are offered in standard configurations or may be custom-designed for any type of Level 1 or Level 2 NEC 625 charging station application with items such as: • Custom jacket type and color • Your name printed directly to the jacket for private labeling • Customized construction to suit any type of applications, including options for Jacket, and CarolGrene EVT Polyvinyl Chloride (PVC) jacket. To find power, signal, data and fiber hybrid cables in any AWG size CarolGrene cables are built to the following standards: • UL 62 approved • Compatible with SAE J1772 connectors and UL 2594 and NEC 625 charging stations • RoHS Compliant for EV charging stations in wet locations out more about these products, please see pages 47-48. Whether it’s providing superior engineering support for new product innovation, solving a specific application problem, or answering a technical question, General Cable’s Carol Brand Wire Wizards make magic happen. With over 50 years of experience behind us and an intense focus on Lean Sigma practices and extensive certifications, including the ISO/TS 16949 certification, Carol® Brand leads the industry in quality and innovation. We are focused on one goal – fulfilling your needs with quality products, availability and service. All information in this catalog is presented solely ® ® as a guide to product selection and is believed CAROL BRAND CAROLPRENE WELDING to be reliable. All printing errors are subject to correction in subsequent releases of this catalog. CABLE — NOW RATED FOR 105⁰C! Although General Cable has taken precautions to ensure the accuracy of the product specifications Cord & Cordset Industrial Cord at the time of publication, the specifications of all RATEDNOW FOR ® General Cable’s recently approved temperature rating on its standard Carolprene 105°C Welding Cable 105˚C products contained herein are subject to change 600 Volt ® Product Construction: Conductor: Carol Brand Carolprene welding cable expands the range of • 6 AWG through 500 kcmil fully annealed stranded bare copper Class K without notice. Jacket: • Premium-grade 105ºC EPDM, black or red • Temperature range: -50ºC to +105ºC Jacket Marking: ® ® • CAROLPRENE (SIZE) 105ºC WELDING CAROLPRENE 105˚C WELDING CABLE – 600 VOLT – CLASS K – 30 AWG STRANDING CABLE 600 VOLT MADE IN USA (TRU-MARK application to higher temperature environments from 90⁰C to 105⁰C. SEQUENTIAL FOOTAGE) NOMINAL O.D. APPROX. CATALOG AWG OR CONDUCTOR NET WT. STD. Applications: NUMBER kcmil STRAND INCHES mm LBS/M'(S) CTN. • Secondary voltage resistance welding leads GENERAL CABLE, 17 FREE, CAROL BRAND, • Power supply applications not exceeding 600 01778 6 259/30 0.320 8.13 135 250' volts AC 01777 4 406/30 0.375 9.53 172 250' Features: • Good flexibility Engineered for secondary voltage resistance welding leads or power 01776 2 646/30 0.465 11.81 260 250' • Abrasion-resistant • Good color retention CAROLGRENE, CAROLPRENE, FLEXFILL, 01775 1 812/30 0.495 12.57 317 250' • TRU-Mark® sequential footage marking 01774 1/0 1025/30 0.560 14.22 400 250' Packaging: • 250' (76.2 m), 500' (152.4 m), and 1000' (304.8 m) 01773 2/0 1274/30 0.615 15.62 487 250' reels 01772 3/0 1613/30 0.670 17.02 605 250' • MCM sizes cut to length • Other put-ups available on special order supply applications not to exceed 600 volts, Carolprene welding FROGHIDE, GENCLEAN, GENSPEED BRAND, 01771 4/0 2029/30 0.750 19.05 827 250' Industry Approvals: 99142* 250 kcmil 2496/30 0.830 21.08 976 250' • RoHS Compliant 99432* 350 kcmil 3441/30 0.950 24.13 1338 250' Suggested Ampacities 99202* 500 kcmil 5054/30 1.200 30.48 1995 250' For 600 Volt In-Line Applications LIFETIME PLUS, NEXTGEN BRAND, PLUG- (S) Actual shipping weight may vary. AWG OR kcmil AMPERES AWG AMPERES * Non-stock item; minimum quantity required. 500 kcmil 695 1/0 190 cables are constructed using fully annealed stranded bare copper 350 kcmil 552 1 160 WELDING CABLE AMPACITIES 250 kcmil 445 2 140 IT, POWR-CENTER, POWR-REEL, PROFLEX, SINGLE CONDUCTOR 4/0 310 4 100 3/0 265 6 75 Required Cable Sizes: For Welding Cable Application 2/0 223 Class K conductor for good flexibility and a premium-grade EPDM Ampacities for portable cable, continuous-duty length in feet for total circuit for secondary voltages only – do not use this table for 600 Volt in-line applications (ambient temperature of 40°C). May not be suitable for all installations per SAFETY ORANGE, SHOCK SAFE, SUPER FLEX, AMPS 100' 150' 200' 250' 300' 350' 400' ® National Electrical Code . 100 4 4 2 2 1 1/0 1/0 150 4 2 1 1/0 2/0 3/0 3/0 Ordering Part Number Example 200 2 1 1/0 2/0 3/0 4/0 4/0 01771.38.03 250 1 1/0 2/0 3/0 4/0 jacket for abrasion resistance. In addition, our welding cable has SUPER VU-TRON, TRU-MARK and ULTRA FLEX 300 1/0 2/0 3/0 4/0 4/0 500' put-up in red 350 1/0 3/0 4/0 .03 for red jacket 400 2/0 3/0 450 2/0 4/0 500 3/0 4/0 ® are trademarks of General Cable Technologies 550 3/0 4/0 600 4/0 REQUIRED CABLE SIZES SHOWN IN AWG NUMBERS the TRU-Mark sequential footage marking system that will save The total circuit length includes both welding and ground leads (based on 4-volt drop) 60% duty cycle. These values for current-carrying capacity are based on a copper temperature of 60°C (140°F), an ambient temperature of 40°C (104°F) and yield load factors from approximately 32% for the No. 2 AWG cable to approximately 23% for the No. 3/0 AWG cable, and higher for the smaller sizes. The sizes of cables generally used range from No. 2 AWG to Corporation.
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