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AMTRAK MAINTENANCE MANUAL SUPPLEMENT G-79-6 Section A

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AMTRAK MAINTENANCE MANUAL SUPPLEMENT G-79-6 Section A AMTRAK MAINTENANCE MANUAL G-79-6 SUPPLEMENT Section A 1203-72 Baggage Car Section B 1350-79 Baggage Car Section C 2900-97 Sleeper Car Section D 10400-10403 Wheel Car February 15, 1982 A-O-1 DRAWING LIST HEP Conversion by RSI: Single Line and Heat Circuits C-04-456 64 Volt Power System C-04-457 Trainline Circuits D-04-458 Baggage Car Arrangement KC-301 Undercar Arrangement KC-313 Receptacle Arrangement and 27 Point Cable Routing KC -312 480V Trainline Arrangement KC-108 Heat Controls KC-122 Selector Switch Wiring Kc-g28 Nelco Heater Wiring KC-956 AC Wiring KC-lO3 64V DC Single Line Schematic KC -305 _7 Point Trainline Schematic KC-304 Electric Locker KC-318 Ceiling Lighting Wiring KC-123 HEP Reconversion By Beech Grove: Temperature Control Schematic D-01-565 Single-line Schematic D-01-716 480V Junction Box R-00-519 480V Trainline Schematic D-01-910 27 Point Trainline Schematic E-01-911 Electric Locker Wiring R-01-722 480 Volt Switchboard D-00-431 sht. -I Lighting Switchboard D-00-536 sht. -I Loop Relay Panel D-00-684 Marker Light Resistor Panel D-00-686 Heat Contactor Panel D-OO-7O4 B-O-I DRAWING LIST Beech Grove Converted: Temperature Control Schematic D-01-915 Single-Line Schematic D-o1-g12 480V Junction Box R-00-519 480V Trainline Schematic D-01-910 27 Point Trainline Schematic E-Ol-911 Electric Locker Wiring E-04-913 480V Switchboard D-00-431 Sht.-I Lighting Switchboard D-00-536 Sht.-I Loop Relay Panel D-00-684 _larker Light Resistor Panel D-00-686 Heat Contactor Panel D-00-914 C-0-1 AMTRAK MAINTENANCE MANUAL G-79-6 SUPPLEMENT SECTION C 2900-97 SLEEPING CAR This book is meant as a supplement to the Amtrak Maintenance Manual #G-79-6. Most details of these cars are described in the main manual; things unique to these cars are described here in the supplement. x_ C-0-3 Figure 0.1 Maintenance Manual Revisions DATE CHAPTER PAGES CHANGES C-0-5 TABLE OF CONTENTS Preface Page Title Page C-O-I Table of Contents C-O-5 CHAPTER I GENERAL Page i List of Illustrations C-1-1 1.0 General C-1-1 1.1 Car Numbers C-1-2 1.2 Floor Plans and Equipment Weights C-1-3 CHAPTER 2 CAR BODY - Refer to Main Manual CHAPTER 3 HEATING VENTILATION AND AIR CONDITIONING Page i List of Illustrations C-3-2 3.0 General C-3-3 3.1 Air Conditioning C-3-7 3.2 Temperature Controls C-3-17 3.3 Shunt Trip Pilot Light C-3-43 3.4 Air Vaporizer C-3-43 3.5 Fans Refer to Main Manual 3.6 Heating 3.7 Air Distribution Dampers C-3-54 3.8 Drawing List C-3-55 CHAPTER 4 LIGHTING Page i List of Illustrations C-4-1 4.1 General C-4-3 4.2 Lamp Schedules C-4-7 4.3 Interior Fixtures C-4-7 4.4 Marker Lights C-4-7 4.5 Interior Consist Signs C-4-7 4.6 Exterior Consist Signs C-4-7 4.7 Switches C-4-7 4.8 Convenience Outlets C-4-7 4.9 Drawing List C-4-8 C-0-6 CHAPTER 5 COMMUNICATIONS AND PUBLIC ADDRESS Page General C-5-3 Tape Player N/A C-5-3 Public Telephone N/A C-5-4 Operating Instructions Audio System N/A C-5-4 Instruction Manual, Safetran System N/A C-5-4 Annunciator C-5-4 Drawing List C-5-4 CHAPTER 6 ELECTRICAL SYSTEM Page i List of Illustrations C-6-2 6.1 General C-6-3 6.2 480 Volt Main Power Distribution and Cable System C-6-3 - Refer to Main Manual 6.3 27 Point Trainline Circuits C-6-3 6.4 Battery and Battery Charging System C-6-3 6.5 Transformers C-6-4 6.6 Switch Locker C-6-8 6.7 Electric Locker C-6-15 6.8 Food Service Electric Locker Panels N/A C-6-28 6.9 Service Procedures - Refer to Main Manual C-6-28 6.10 Drawing List C-6-29 CHAPTER 7 AIR BRAKE SYSTEM Page i List of Illustrations C-7-1 7 General C-7-3 7 Brake System Operation - Refer to Main Manual C-7-3 7 Carbody Components - Refer to Main Manual C-7-3 7 Truck Mounted Components C-7-3 7 Decelostat Wheel Slide Protection System C-7-13 7 Brake Condition Indication System C-7-23 7 Maintenance and Overhaul Procedures C-7-23 7 Brazing Pipe Procedures Refer to Main Manual C-7-23 7 Drawing List C-7-23 CHAPTER 8 HANDBRAKE Refer to Main Manual CHAPTER 9 FOOD SERVICE EQUIPMENT N/A C-0-7 CHAPTER 10 TRUCKS Refer to Main Manual CHAPTER 11 COUPLER AND DRAFT GEAR Refer to Main Manual CHAPTER 12 WATER SYSTEM Page i List of Illustrations C-12-1 12.0 General Refer to Main Manual C-12-3 12.1 Undercar and Interior Refer to Main Manual C-12-3 12.2 Water Cooler Refer to Main Manual C-12-3 12.3 Water Heater C-12-3 12.4 Insulation Refer to Main Manual C-12-8 12.5 Water System - Food Service Area N/A C-12-8 12.6 Water Draining, Filling and Flushing Instructions C-12-8 Refer to Main Manual 12.7 Drawing List C-12-8 CHAPTER 13 TOILET APPOINTMENTS Refer to Main Manual CHAPTER 14 MISCELLANEOUS EQUIPMENT Refer to Main Manual CHAPTER 15 PERIODIC INSPECTION AND MAINTENANCE SCHEDULES Refer to Main Manual CHAPTER 16 RETROFITS Refer to Main Manual C-I-1 CHAPTER 1 GENERAL Page i List of Illustrations C-1-1 1.0 General C-I-1 1.1 Car Numbers C-I-2 1.2 Floor Plans and Equipment Weights C-1-3 List of Illustrations Page 1.1 Floor Plan and Equipment Arrangement 2900-41 C-1-I 1.2 Floor Plan and Equipment Arrangement 2980-97 C-1-2 1.0 GENERAL This manual is prepared for the 31 conventional sleeping cars converted to head end power beginning in June, 1977. Work was accomplished by the Amtrak facilities at Beech Grove, Indiana; engineering was provided by Equipment Engineering, Amtrak, Washington, DC. The direct current electrical equipment and steam heating systems were removed and the cars were rewired for all electric 480 volt 3 phase head end power operation. The maximum operating speed is 105 mph for the cars. Standard HEP equipment was utilized as much as possible to minimize inventory and facilitate maintenance. Standard HEP Equipment Used: I. Power trainlines, receptacles and jumpers. 2. 480 volt power junction box. 3. Communication trainline receptacles and jumpers. 4. Batteries and battery charger. 5. Conductors signal pushbuttons. 6. Marker lamps. 7. Loop relays. 8. Cars are equipped with 4 emergency sash units. 9. Rooms equipped with new type rugged design industrial type thermostat. I0. All relays and contactors are stock General Electric and most parts are interchangeable. 11. Some transformers and circuit breakers. 12. Air vane switch and klixon. 13. Water antifreeze system. C-1-2 Features Unique To These Cars ii Floor heaters. 2. Overhead heater _Do not interchange with Std. HEP unit). 3. A/C System: a. Freon 12 b. A/C starter panel c. Compressor d. Condenser e. Evaporator and blower f. No reheat . Temperature Controls 5. Switchboards - Lighting and 480 V 6. CF brakes 7. P-3 Pneumatic Decelostat 8. No Fresh Air Damper 9. No PA Unit 10. Floor Heat Transformers (If all 3 are changed out together, std. HEP parts can be used). II. No Brake Applied and Released Pressure Switches 12. Water Heater (Some parts common to standard HEP cars). i.I Car Numbers QTY New HEP Original Year Builder Number Number Built 13 2900-41 2600-41 1949 Budd 18 2980-97 2710-33 1949 Budd All cars are 10-6 sleepers with similar appearance. C-1-3 CHAPTER1.2 FLOOR PLANS, ARRANGEMENTOF EQUIPMENT AND CAR WEIGHTS LEGEND WC Water Cooler LK Locker ELE Electric Locker SWB Switch Locker OHV Overhead Unit (A/C) HB Handbrake WH Water Heater THERMOSTATS: RAT Return Air Thermostat FAT Fresh Air Thermostat FHT Floor Heat The_rmostat LHT Layover Heat Thermostat HHT Hall Heat Thermostat OHT Overhead Heat Thermostat _1_, _.1_ 'A" END AMTRAK EQUIPMENT PLAN AND SPECIFICATION DATA FOR CARS "B' END [LECTR!CAL SYSTEN . HEJ.D END POWER 4 BATTERY MODEL _l, NO ED/$ON ED-O0 SYANDB¥ RCPT._ COMM EOUI_ TYPE" N/A r'-(G. i.t ..... ___,I I ...... , I 14.ovl [_ i ,(_ I_.ovl _._.o_._, ___.... r._ _.o_ T ..... a ..... '_-.' ..... , ........ -I L- ........ _ L- ..... _--_J I - ,_..... l_-'r ..... _ ..... ( 7 T j_f-gA-;1 f_--ll_._6._l<i=_lll i/ II-R ) , ,, ; "---_ ...... _ _ 12.1I'l _.sLJ II _ ) "-....._-_--i ....... UNDERBODY VIEW THROUGH FLOOR FORMER AMTRAK CARS' 2600,. 41 (FORMER CARS_ UP 1401- 1449) EQUIPMENT ENGINEERING - FEBRUARY,1978 r.- I AMTRAK EQUIPMENT PLAN AND SPECIFICATION DATA FOR CARS 'A' END" TOTAL WT." 'B' END: 17" BATTERY MOOEL B NO EDISON EO-80 VOLTAGE 64 NOM CAPY 80_4H LIGHT_NG AC:F'LUOR OE /NC WHEEL OiA.: 36" CLASS: RE COMM EOUIP TYPE" N/.4 JOURNAL _ P{0ESTAL SJZE: ANTI FREEZE ('_AFING TAPE _4TER TANKS {2] BrU_RING TYPE: ROLLER ADAPTER TYRE: _NTI FREEZE [ I._E,41"//v_ T,4PE ° UNDER C.4R ,o/pING BOtSTER EPRn_GS, No: EOUALIZER SPRING NO.: TYPE: SHOCKS" VERT, NO LAT.
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