Air Force to 32-1-101 Army Tm 9-243 Navy M6290-Aj-Man-1010 Marine Corp Tm 10209-10/1
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AIR FORCE TO 32-1-101 ARMY TM 9-243 NAVY M6290-AJ-MAN-1010 MARINE CORP TM 10209-10/1 TECHNICAL MANUAL USE AND CARE OF HAND TOOLS AND MEASURING TOOLS DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited. PA Case Number 05-02-11. Submit recommended changes or problems with this Technical Order to 406 SCMS/GULAC, Robins AFB, GA 31098. Questions concerning technical content shall be referred to 579 CBSS/GBLCA. BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION Published Under Authority of the Secretaries of the Air Force, Army, Navy, and The Commandant, Marine Corps. 1 DECEMBER 2004 CHANGE 5 - 9 AUGUST 2010 TO 32-1-101 INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES. LIST OF EFFECTIVE PAGES NOTE: The portion of the text affected by the changes is indicated by a vertical line in the outer margin of the page. Changes to illustrations are indicated by shaded or screened areas, or by miniature pointing hands. Dates of issue for original and changed pages are: Original. .0 . 1 December 2004 Change . .3. 20 August 2009 Change . .1 . 31 August 2006 Change . .4. 15 March 2010 Change . .2 . 14 September 2007 Change . .5. 9 August 2010 TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 310, CONSISTING OF THE FOLLOWING: Page *Change Page *Change Page *Change No. No. No. No. No. No. Title . 5 20-1 - 20-6 . 0 41-1 - 41-4 . 0 A . 5 21-1 - 21-7 . 0 42-1 - 42-2 . 0 i . 0 21-8 . 5 43-1 - 43-2 . 0 ii . 4 21-9 - 21-15 . 0 44-1 - 44-2 . 0 iii - xi. 0 21-16 Blank . 0 45-1 - 45-6 . 0 xii Blank . 0 22-1 - 22-6 . 0 46-1 - 46-5 . 0 1-1 . 0 23-1 - 23-3 . 0 46-6. 4 1-2 Blank. 0 23-4 Blank . 0 46-7 - 46-8 Deleted. 2 2-1 . 0 24-1 - 24-2 . 0 47-1 - 47-2 . 0 2-2 . 4 25-1 - 25-12 . 0 48-1 - 48-2 . 0 2-3 - 2-4. 0 25-13 . 1 49-1 - 49-4 . 0 3-1 - 3-3. 0 25-14 - 25-15 . 0 50-1 - 50-3 . 0 3-4 Blank. 0 25-16 Blank . 0 50-4 Blank . 0 4-1 - 4-2. 0 26-1 - 26-5 . 0 51-1 - 51-4 . 0 5-1 - 5-2. 0 26-6 Blank . 0 52-1 - 52-17 . 0 6-1 - 6-4. 0 27-1 - 27-6 . 0 52-18 Blank . 0 7-1 - 7-3. 0 28-1 - 28-5 . 0 53-1 - 53-6 . 0 7-4 . 4 28-6 Blank . 0 54-1 - 54-2 . 0 8-1 - 8-3. 0 29-1 - 29-6 . 0 55-1 - 55-20 . 0 8-4 Blank. 0 30-1 - 30-2 . 0 56-1 - 56-2 . 0 9-1 . 4 31-1 . 0 A-1 . 0 9-2 . 0 31-2 . 3 A-2 Blank . 0 10-1 - 10-3. 0 32-1 - 32-3 . 0 Index 1 - Index 10. 0 10-4 Blank. 0 32-4 Blank . 0 11-1 - 11-5. 0 33-1 - 33-3 . 0 11-6 Blank. 0 33-4 Blank . 0 12-1 . 0 34-1 - 34-3 . 0 12-2 . 3 34-4 Blank . 0 13-1 - 13-6. 0 35-1 - 35-6 . 0 14-1 - 14-4. 0 36-1 - 36-3 . 0 15-1 - 15-8. 0 36-4 Blank . 0 16-1 - 16-7. 0 37-1 - 37-3 . 0 16-8 Blank. 0 37-4 Blank . 0 17-1 - 17-5. 0 38-1 - 38-6 . 0 17-6 Blank. 0 39-1 - 39-3 . 0 18-1 - 18-4. 0 39-4 Blank . 0 19-1 - 19-3. 0 40-1 - 40-3 . 0 19-4 Blank. 0 40-4 Blank . 0 *Zero in this column indicates an original page. A Change 5 USAF TO 32-1-101 TABLE OF CONTENTS Chapter Page Chapter Page 1 INTRODUCTION ..................................................... 1-1 5.1 HOW TO CHOOSE AND USE 1.1 PURPOSE ............................................... 1-1 THEM ................................................. 5-1 1.2 HOW TO USE THIS MANUAL............ 1-1 5.2 TYPES AND USES................................ 5-1 5.2.1 Spring Divider......................................... 5-1 2 SAFETY .................................................................... 2-1 5.2.2 Wing Divider........................................... 5-1 5.3 USING A DIVIDER TO SCRIBE A SECTION I SAFETY RULES (GENERAL) ............ 2-1 CIRCLE .............................................. 5-2 2.1 SAFETY AND SAFETY 5.4 CARE OF DIVIDERS ............................ 5-2 EQUIPMENT ..................................... 2-1 2.2 TOOL HABITS....................................... 2-1 6 CALIPERS ................................................................ 6-1 2.2.1 Keep Each Tool in its Proper Storage 6.1 HOW TO CHOOSE AND USE Place.................................................... 2-2 THEM ................................................. 6-1 2.2.2 Keep Your Tools in Good Condition...... 2-2 6.2 TYPES AND USES................................ 6-1 2.2.3 Keep Your Tool Set Complete................ 2-2 6.2.1 Simple Calipers....................................... 6-1 2.2.4 Use Each Tool Only on the Job for 6.2.2 Spring-Joint Calipers............................... 6-1 Which it was Designed ....................... 2-2 6.2.3 Transfer Calipers..................................... 6-2 2.2.5 Keep Your Tools Within Easy Reach 6.2.4 Hermaphrodite Calipers .......................... 6-2 and Where They Cannot Fall on the Floor or on Machinery ........................ 2-2 6.2.5 Slide Calipers .......................................... 6-2 2.2.6 Never Use Damaged Tools ..................... 2-2 6.2.6 Vernier Calipers ...................................... 6-3 6.2.7 Trammels ................................................ 6-3 SECTION II SAFETY RULES (POWER 6.3 READING A VERNIER CALIPER....... 6-3 TOOLS) ................................................................. 2-3 6.4 READING A METRIC CALIPER......... 6-4 SECTION III SAFETY EQUIPMENT ..................... 2-3 6.5 CARE OF CALIPERS............................ 6-4 2.3 SAFETY SHOES.................................... 2-3 7 MICROMETERS ...................................................... 7-1 2.4 EYE PROTECTION ............................... 2-3 7.1 HOW TO CHOOSE AND USE 2.5 HELMETS .............................................. 2-4 THEM ................................................. 7-1 2.6 GLOVES................................................. 2-4 7.2 TYPES AND USES................................ 7-1 2.7 SAFETY BELTS AND SAFETY 7.2.1 Outside Micrometers............................... 7-1 STRAPS.............................................. 2-4 7.2.2 Inside Micrometers ................................. 7-1 2.8 EAR PROTECTION............................... 2-4 7.2.3 Depth Micrometers ................................. 7-1 3 READING MEASURING SCALES......................... 3-1 7.3 SELECTING THE PROPER MICROMETER.................................. 7-1 3.1 INTRODUCTION .................................. 3-1 7.4 READING A STANDARD 3.2 READING THE SCALE OF A RULE MICROMETER.................................. 7-2 OR TAPE ............................................ 3-1 7.4.1 To Read a Measurement as Shown 3.3 READING A METRIC RULE ............... 3-2 Above:................................................. 7-3 4 TOOL BOXES........................................................... 4-1 7.5 READING A VERNIER MICROMETER.................................. 7-3 4.1 HOW TO CHOOSE AND USE THEM ................................................. 4-1 7.5.1 To Read a Measurement as Shown Above:................................................. 7-3 4.2 TYPES AND USES ................................ 4-1 7.6 READING A METRIC 5 DIVIDERS................................................................. 5-1 MICROMETER.................................. 7-4 i TO 32-1-101 TABLE OF CONTENTS - Continued Chapter Page Chapter Page 7.6.1 To Read a Measurement as Shown 11 PLUMB BOBS.........................................................11-1 Above:..................................................7-4 11.1 HOW TO CHOOSE AND USE 7.7 CARE OF MICROMETERS...................7-4 THEM ................................................11-1 11.2 TYPES AND USES...............................11-1 8 RULES AND STEEL TAPES....................................8-1 11.2.1 Plumb Bobs............................................11-1 8.1 HOW TO CHOOSE AND USE 11.2.2 Surveyor’s Polished Brass .....................11-1 THEM ..................................................8-1 11.2.3 Solid Steel..............................................11-1 8.2 TYPES AND USES.................................8-1 11.3 USING A PLUMB BOB .......................11-2 8.2.1 Rules ........................................................8-1 11.4 CARE OF PLUMB BOBS ....................11-5 8.2.2 Folding Rules...........................................8-2 8.2.3 Steel Tapes...............................................8-2 12 SCRIBERS ...............................................................12-1 8.3 USING RULERS AND TAPES 12.1 HOW TO CHOOSE AND USE EXAMPLES ........................................8-3 THEM ................................................12-1 8.4 CARE OF RULES AND TAPES ............8-3 12.2 TYPES AND USES...............................12-1 12.2.1 Machinist’s Scribers ..............................12-1 9 MISCELLANEOUS MEASURING TOOLS ............9-1 12.3 USING A MACHINIST’S SCRIBER...12-1 9.1 HOW TO CHOOSE AND USE THEM ..................................................9-1 12.4 CARE OF SCRIBERS...........................12-2 9.2 TYPES AND USES.................................9-1 13 SQUARES................................................................13-1 9.2.1 Adjustable Parallel...................................9-1 13.1 HOW TO CHOOSE AND USE 9.2.2 V-Block and Clamp .................................9-1 THEM ................................................13-1 9.2.3 Angle Plates .............................................9-1 13.2 TYPES AND USES...............................13-1 9.2.4 Magnetic Base Indicator Holder ..............9-2 13.2.1 Carpenter’s Square.................................13-1 9.2.5 Registering Speed Indicators ...................9-2 13.2.2 Try Square..............................................13-2 9.3 USING MISCELLANEOUS 13.2.3 Combination Square ..............................13-2 MEASURING TOOLS........................9-2 13.2.4 Sliding T-Bevel......................................13-3