Electronic Length Measuring Equipment Length Electronic

O-NP www.tesatechnology.com O-1 Electronic Length Measuring Equipment

+U L TESA inductive probes and electronic f equipment

TESA probes: At the cutting edge of technology -S 0 +S TESA develops, manufactures and remains a leader in the inductive probe sector with an experience of more than 40 years. It offers a complete and unique line of probes designed to L L

meet the requirements of varied as well as demanding applications. -U Dimensional inspection of medium and large batches of parts in multigauging fixtures repre- sents a major application area where measuring speed coupled with a high level of accuracy is needed. High precision inductive probes (type GTL-21 HP) are, for example, also suited for the measurement of gauge blocks. The display resolution can reach a digital step of 0,01 μm ! On request, TESA probes can be supplied in versions compatible with the electronic equipment of other suppliers.

Typical qualities of TESA inductive probes : excellent repeatability, durability and longevity GT-31 All TESA inductive axial movement are mounted on a ball bearing with the exception of miniature models. The ball bearing guidance system is insensitive to any radial force exerted on the probe housing. An anti-rotation guiding system ensures perfect movement of the mechanical guide. The axial probe guide system is effectively protected against penetration of liquids (oils) or solids (dust) by sealing bellows of high elastic quality. Under normal conditions, the standard nitrile elastomer bellows provide sufficient protection against oils and solvents. For applications where the probes remain in prolonged contact with coolants or lubricants and aggressive chemicals, Viton bellows are recommended. Viton is a fluoreleastomer resistant to the Probe FMS heat of oils and aggressive chemicals. The retraction (lifting) of the measuring bolt rod can be made by the suction of air (vacuum) accumulated within the probe thanks to the airtightness provided by the sealing bellows. This method of working principle does not use any mechanical device ensures the operation of the guidance system in an optimal manner. Similarly, the probe can be moved into its measuring position by a pneumatic activation (pressure), depending on the probe model. TT20 Inserts (measuring inserts) can be replaced or exchanged. A wide choice of geometrical forms and sizes are available The measuring force can be adjusted by changing the spring, depending on the probe model. The probes integrate an electronic amplifier of the signal without relying on any mechanical conversion device. Thus, these probes are distinguished by their high repeatability and very low hysteresis errors.

USB probe

Wireless probe

O-2 Electronic Length Measuring Equipment

+U Application examples of measuring functions L f

Single measurements with positive polarity sign (+A)

-S 0 +S

Measuring external - 0 + A dimensions with use of a measuring stand, L L L snap gauge etc. A A -U A + + 0 0 - -

Single measurements with negative polarity sign (-A)

Inversion of polarity - 0 + A with displayed value equal to bore or diameter A A A - - 0 0 + + ø

Sum measurements with positive polarity signs (+A +B)

Measuring external - 0 + A dimensions L regardless of form and position errors A A B A + + 0 0 - -

- - 0 0 + + B B B

Difference measurements with opposite polarity signs (+A -B)

Cone, inclination and 0 + 0 L step measurements. A B ∆

A B A B A B - + 0 0 + - » Establishing form .... B and position errors with "max - min" B B A «max.» memory function as A «max.-min. in the example for runout errors «min. » B

O-2 O-3 Electronic Length Measuring Equipment

For the acquisition of measured values, TESA offers a complete family of probes and measuring instruments for the most demanding applications. The probes, supplied in standard execution, do not need any form of adaptation. They function on the inductive half-bridge principle. The market offers other equipment using probes that partly operate on the principle of a differential transformer and these are known as LVDT (Linear Variable Differential Transformer) probes. TESA also offers a range of probes compatible with other electronic equipment, using an adaptor and a connector depending on the origin of the equipment. A description of TESA standard half-bridge and LVDT probes is provided below.

Standard half-bridge probes for TESA equipment

+U L Operating Principle f All TESA electronic probes (value sensors) work based on the inductive principle with mechanical contact of the workpiece. They are fitted with a coil system inducing an alternating output voltage that depends on the the position of the ferro magnetic core. When sym- metrically positioned – i.e. at electrical zero – no voltage is impressed. A move of the core, which may be attached to the measuring bolt while -S 0 +S the measurand is being taken, causes the inductance to change. This change generates a signal that is amplified and rectified before being displayed and further output. Depending on the instrument type, the analogue signal will be shown on a voltmetre or a numerical display after a digital transformation. L L Unambiguous assessment of the measurand (at bolt position) to the signal (displayed value) is the main characteristic of analogue value -U acquisition. One of its distinct advantages lies in the value primarily displayed, which will be reproduced in the event of a power cut (switch-off Inductive measuring or power failure). S: Travel U: Output current 0: Electrical zero L: Linearity range Lf: Linearity error

TESA Standard Half-Bridge Probes for TESA Electronic Equipment

These probes have two serial coils with middle output mounted side by Ua1,Fa1 side, which are energized by a sinusoidal alternation signal at 13 kHz. Both are linked together to a Wheatstone bridge over an additional half- Ua

bridge. Rs Uo U=KxX G1

-Ua Rch1

Wiring plan of half-bridge probes

TESA LVDT Probes

These probes are based on a Linear Variable Differential Transformer Ua2,Fa2 (LVDT). They have three coils, i.e. one primary coil being energized by a Ua sinusoidal alternation at 5 kHz, and two secondary coils connected in opposite phase, which generate the output current proportional to the measuring travel. Rs Uo U=KxX G2 Available upon request. Rch2 X

Wiring plan of LVDT probes

O-4 Electronic Length Measuring Equipment

Multiple application possibilities TESA probes have been designed for applications for use with instruments for internal and external measurements, measuring supports or special measuring systems. For such applications, different probe executions can be supplied such as probes with an axial measuring bolt or parallel guides, refer also to angle lever probes. In addition, there are also special executions developed for multi-gauging inspection fixtures or ‘in-process’ inspection stations, which enable an economy in the number of components needed. Apart from a few exceptions, the measuring operations executed are always comparative measurements with reference to a standard such as a gauge block, a setting ring or any other component that can be used as a master. The measurements are extremely accurate. Bias error influence is negligible compared to the budget for measuring uncertainty given the fact that the comparison is being established between two almost practically equal values Random errors also lose their influence in a procedure where the display setting is made under the same conditions as the subsequent probing measurements TESA measuring instruments are equipped with an analogue and/or digital display, depending on the model. Internal processing of measured values Depending on the application, the electrical signals are processed in different ways within the instrument. Mathematical Data Processing The signals can be processed with positive polarity sign as well as negative polarity sign. The use of a single probe enables single measurement of internal or external dimensions while the combination of the signals of two probes produces either a "sum measurement" or a "difference measurement". Value Storage The storage of measured values in the memory ensures the reliability of dynamic measuring cycles. The characteristic values are the two minimum and maximum values or the difference between the smallest and largest value acquired while measuring form or position errors. Classification of Values The measured values can be classified after the entering of limit deviations. In this case, the control signals can be used by an external peripheral unit.

Components of a TESA inductive probe Sensivity of TESA half-bridge probes for TESA electronic interfaces and electronic displays 1 Mounting stem or probe housing 2 Coil system 8 3 Element mounted between 6 the ferromagnetic core 3 1 and the measuring bolt for 5 9 the correction of varying 10 4 2 coefficients of thermal 11 12 expansion 9 4 Force compression spring 5 Anti-rotation guiding 15 2 10 system 3 6 Ball cage 11 1 7 Setting element for limiting the measuring Sensitivity 73,75 mV/V/mm bolt travel 4 8 probe insert 29,50 mV/V/mm 12 (GT 61, GT 62) 5 9 In-between tube being 13 part of the coil system 7,375 mV/V/mm 6 10 Ferro-magnetic core (GT 61S, GT 62S) 11 Force spring stop 49,17 mV/V/mm (FMS 130, FMS 132) 7 12 Ball-bearing guiding tube 13 Measuring bolt All given values are valid for the following reference conditions : 14 14 Sealing bellow 15 Mechanical device for Drive voltage 3 V zero-setting Drive frequency 13 kHz 8 Adjustment load 2 kΩ O-4 O-5 Electronic Length Measuring Equipment

Probes with Axial Movement, Ø 8 mm

Measuring Measuring bolt Cable output Measuring bolt Sealing bel- range, mm travel, mm retraction lows

03210904 GT 21 ± 1 mm 4,3 Axial Mechanical Nitrile

03210924 GT 22 ± 1 mm 4,3 Radial Mechanical / Nitrile vacuum

03230057 GTL 21 ± 2 mm 4,3 Axial Mechanical Viton

03230072 GTL 211 ± 2 mm 4,3 Axial Mechanical / Viton vacuum

03230056 GTL 22 ± 2 mm 4,3 Radial Mechanical / Viton vacuum

03230027 GT 27 ± 2 mm 10,3 Axial Mechanical Viton

03230073 GT 271 ± 2 mm 10,3 Axial Mechanical / Viton vacuum

03230026 GT 28 ± 2 mm 10,3 Radial Mechanical / Viton vacuum

03230041 GT 61 ± 5 mm 10,3 Axial Mechanical Viton

03230042 GT 62 ± 5 mm 10,3 Radial Mechanical / Viton vacuum

03230036 GT 21 HP ± 0,2 mm 4,3 Axial Mechanical Nitrile

03230021 GT 22 HP ± 0,2 mm 4,3 Radial Mechanical / Nitrile vacuum

O-6 Electronic Length Measuring Equipment

* Nominal value of the measuring force at electrical zero, max. deviation ± 25 % ** For an amplitude of 10 % to the last value of the measuring range

Nominal mea- Moble Mechanical limit Partially Répeatability, Max. permissible error Hysteresis, μm Protection level suring force*, N weight, g max frequency** removable μm for deviations in linea- (IP XX), (Hz) rity, μm (L in mm) as per IEC 60529 0,63 6 60 Yes 0,01 µm 0,2 + 3 · L3 µm 0,02 IP65

0,63 6 60 Yes 0,01 µm 0,2 + 3 · L3 µm 0,02 IP65

0,63 6 60 Yes 0,01 µm 0,2 + 2,4 · L2 µm 0,02 IP65

BPX / TWIN-T10: 0,2 + 0,8 · L µm

0,63 6 60 Yes 0,01 µm 0,2 + 2,4 · L2 µm 0,02 IP65

BPX / TWIN-T10: 0,2 + 0,8 · L µm

0,63 6 60 Yes 0,01 µm 0,2 + 2,4 · L2 µm 0,02 IP65

BPX / TWIN-T10: 0,2 + 0,8 · L µm

0,63 8 60 Yes 0,05 µm 0,2 + 3 · L3 µm 0,05 IP65

0,90 8 60 Yes 0,05 µm 1 + 4 · L µm 0,05 IP65

BPX / TWIN-T10: 0,6 + 0,8· L µm

0,90 8 60 Yes 0,05 µm 1 + 4 · L µm 0,05 IP65

BPX / TWIN-T10: 0,6 + 0,8 · L µm

0,63 6 60 No 0,01 µm 0,07 + 0,4 · L µm 0,01 IP64

O-6 O-7 Electronic Length Measuring Equipment

Probes with Axial Movement, Ø 8 mm, with Activation of the Measuring Bolt by Pneumatic Pressure

Measuring Measuring bolt Cable output Sealing bellows range, mm travel, mm

03230060 GTL 212 ± 1,5 mm 3,2 Axial Viton

03230054 GTL 222 ± 1,5 mm 3,2 Radial Viton

03230067 GTL 212-A ± 1,5 mm 3,2 Axial Without belllows

03230063 GTL 222-A ± 1,5 mm 3,2 Radial Without bellows

03230061 GT 272 ± 2 mm 10,3 Axial Viton

03230053 GT 282 ± 2 mm 10,3 Radial Viton

03230068 GT 272-A ± 2 mm 10,3 Axial Without bellows

03230069 GT 282-A ± 2 mm 10,3 Radial Without bellows

03230062 GT 612 ± 5 mm 10,3 Axial Viton

03230055 GT 622 ± 5 mm 10,3 Radial Viton

03230070 GT 612-A ± 5 mm 10,3 Axial Without bellows

03230071 GT 622-A ± 5 mm 10,3 Radial Without bellows

O-8 Electronic Length Measuring Equipment

* Nominal value of the measuring force at electrical zero, max. deviation ± 25 % ** For an amplitude of 10 % to the last value of the measuring range

Measuring force, Mobile Max. mechanical Partially Repeatability, Max. permissible error Hysteresis, μm Protection level nominal*, N weight, g frequency limit** removable μm for deviations in linea- (IP XX), (Hz) rity, μm (L in mm) as per IEC 60529

1,2 6 60 Yes 0,015 µm 0,2 + 2,4 · L2 µm 0,02 IP65

BPX / TWIN-T10: 0,2 + 0,8· L µm

1,2 6 60 Yes 0,015 µm 0,2 + 2,4 · L2 µm 0,02 IP65

BPX / TWIN-T10: 0,2 + 0,8· L µm

0,2 6 60 Yes 0,015 µm 0,2 + 2,4 · L2 µm 0,02 IP50

BPX / TWIN-T10: 0,2 + 0,8· L µm

0,2 6 60 Yes 0,015 µm 0,2 + 2,4 · L2 µm 0,02 IP50

BPX / TWIN-T10: 0,2 + 0,8· L µm

1,0 8 60 Yes 0,05 µm 0,2 + 3 · L3 µm 0,05 IP65

0,85 8 60 Yes 0,05 µm 0,2 + 3 · L3 µm 0,05 IP50

2,0 8 60 Yes 0,05 µm 1 + 4 · L µm 0,05 IP65

BPX / TWIN-T10: 0,6 + 0,8· L µm

2,0 8 60 Yes 0,05 µm 1 + 4 · L µm 0,05 IP65

BPX / TWIN-T10: 0,6 + 0,8· L µm

1,0 8 60 Yes 0,05 µm 1 + 4 · L µm 0,05 IP50

BPX / TWIN-T10: 0,6 + 0,8· L µm

1,0 8 60 Yes 0,05 µm 1 + 4 · L µm 0,05 IP50

BPX / TWIN-T10: 0,6 + 0,8· L µm

O-8 O-9 Electronic Length Measuring Equipment

USB, DC, Wireless Probes

Measuring Max. plunger Cable output Bolt retraction Sealing range, mm travel, mm bellows

03230500 GTL 21 W ± 2 mm 4,3 Without cable Mechanical Viton

03230502 GT61 W ± 5 mm 10,3 Without cable Mechanical Viton

03230501 GTL 212 W ± 1,5 mm 4,3 Without cable Pressure (bolt Viton activation), bellow spring (bolt retraction)

03230503 GT 612 W ± 5 mm 10,3 Without cable Pressure (bolt Viton activation), bellow spring (bolt retraction)

03230201 GTL 22 USB ± 2 mm 4,3 Radial Mechanical / Viton vacuum

03230200 GTL 21 USB ± 2 mm 4,3 Axial Mechanical Viton

03230204 GT 61 USB ± 5 mm 10,3 Axial Mechanical Viton

03230205 GT 62 USB ± 5 mm 10,3 Radial Mechanical / Viton vacuum

03230202 GTL 222 USB ± 1,5 mm 3,1 Radial Pressure (bolt Viton activation), bellow spring (bolt retraction)

03230058 GTL 22 DC ± 2 mm 4,3 Radial Mechanical / Viton vacuum

03230059 GTL 21 DC ± 2 mm 4,3 Axial Mechanical Viton

03230087 GT 62 DC ± 5 mm 10,3 Radial Mechanical / Viton vacuum

03230086 GT 61 DC ± 5 mm 10,3 Axial Mechanical Viton

03230085 GT 44 DC ± 1 mm 2,1 Radial Mechanical / Viton vacuum

03230081 GT 31 DC ± 0,3 mm 0,7 Angled Without retrac- Without tion bellows

O-10 Electronic Length Measuring Equipment

* Nominal value of the measuring force at electrical zero, max. deviation ± 25 % ** For an amplitude of 10 % to the last value of the measuring range

Nominal mea- Mobile Max. mechanical Partially Repeatability, Maximum permissible Hysteresis, μm Level of protection suring force*, N weight, g frequency limit**, removable μm error, μm (IP XX), (Hz) (L in mm) as per IEC 60529 0,63 6 60 No 0,10 µm 0,4 + 0,8 · L µm 0,5 IP54

0,9 8 60 No 0,24 µm 0,8 + 0,8 · L µm 0,5 IP54

1,2 6 60 No 0,10 µm 0,4 + 0,8 · L µm 0,5 IP54

2,0 8 60 No 0,24 µm 0,8 + 0,8 · L µm 0,5 IP54

0,63 6 60 No 0,1 µm 0,4 + 0,8 · L µm 0,5 IP65

0,90 8 60 No 0,24 µm 0,8 + 0,8 · L µm 0,5 IP65

1,2 6 60 No 0,1 µm 0,4 + 0,8 · L µm 0,5 IP64

0,63 6 60 Yes 0,1 µm 0,2 + 3,5 · L2 µm IP65

0,9 8 60 No 0,1 µm 1 + 4 · L µm IP65

0,9 8 60 Yes 0,1 µm 1 + 4 · L µm IP65

0,4 2 60 No 0,1 µm 0,2 + 5 · L2 µm IP65

0,1 12 25 No 0,1 µm 0,2 + 50 · L2 µm IP50

O-10 O-11 Electronic Length Measuring Equipment

Probes with Axial Movement,Ø 8 mm

Measuring Measuring bolt Cable output Bolt retraction Sealing range, mm travel, mm bellows

03230001 GT 41 ± 0,3 mm 0,7 Axial None Nitrile

03230002 GT 42 ± 0,3 mm 0,7 Radial Vacuum Nitrile

03230035 GT 43 ± 1 mm 2,1 Axial Mechanical Viton

03230017 GT 44 ± 1 mm 2,1 Radial Vacuum Viton

Unbranded Axial Probes with Measuring Bolt Mounted on a Ball-bearing 96410012 410 ± 1 mm 2,5 Axial and Mechanical Nitrile radial

96160013 160 ± 1 mm 3,3 Axial Mechanical Viton

96430029 430 ± 0,5 mm 1,25 Axial Mechanical Nitrile

96441041 451 ± 0,5 mm 2,10 Radial Mechanical Nitrile

Probe with Inclinable Lever 03210802 GT 31 ± 0,3 mm 0,7 Angled Without Without bellows

O-12 Electronic Length Measuring Equipment

* Nominal value of the measuring force at electrical zero, max. deviation ± 25 % ** For an amplitude of 10 % to the last value of the measuring range

Nominal mea- Mobile Max. mechanical Partially Repeatabilty, Max. permissible error Hysteresis, μm Level of protection suring force*, N weight, g frequency limit**, removable μm for deviations in linea- (IP XX), (Hz) rity, μm (L en mm) as per IEC 60529 0,63 2 60 No 0,01 µm 0,2 + 5· L2 µm 0,01 IP65

0,63 2 60 No 0,01 µm 0,2 + 5· L2 µm 0,01 IP65

0,4 2 60 No 0,1 µm 0,2 + 5· L2 µm 0,15 IP65

0,60 3,1 60 No 0,1 µm 0,2 % (for a measuring IP62 span of ± 1 mm) µm

0,60 2,5 60 No 0,1 µm 0,2 % (for a measuring IP62 span of ± 1 mm) µm

0,75 1,9 60 No 0,2 µm 0,2 % (for a measuring IP62 span of ± 0,5 mm) µm

0,60 3,0 60 No 0,1 µm 0,2 % (for a measuring IP62 span of ± 0,5 mm) µm

0,1 12 25 No 0,1 µm 0,2 + 50 · L2 µm 0,25 IP40

O-12 O-13 Electronic Length Measuring Equipment

Universal FMS Probes

Measuring Measuring bolt Cable output Bolt retraction Sealing range, mm travel, mm bellows

03230019 FMS 100 ± 2 mm 5,8 Parallel Retraction by Without air pressure bellows (optional)

SWISS MADE 32.30019 PAT PEND

03230049 FMS 130 ± 2,9 mm 5,8 Parallel Retraction by Without air pressure bellows (optional)

SWISS MADE 32.30049 PAT PEND

03230028 FMS 102 ± 2 mm 5,8 Parallel Retraction by Without air pressure bellows (optional)

SWISS MADE 32.30028 PAT PEND

03230050 FMS 132 ± 2,9 mm 5,8 Parallel Retraction by Without air pressure bellows (optional)

SWISS MADE 32.30050 PAT PEND

03230037 FMS100-P ± 2 mm 5,8 Parallel Retraction by Without air pressure bellows (optional)

SWISS MADE Patented

TED TEC PRO

03230051 FMS130-P ± 2,9 mm 5,8 Parallel Retraction by Without air pressure bellows (optional)

SWISS MADE Patented

TED TEC PRO

03230038 FMS102-P ± 2 mm 5,8 Angled Retraction Without through air bellows pressure

SWISS MADE (optional) Patented

TED TEC PRO

03230052 FMS132-P ± 2,9 mm 5,8 Angled Retraction Without through air bellows pressure

SWISS MADE (optional) Patented

TED TEC PRO

O-14 Electronic Length Measuring Equipment

* Nominal value of the measuring force at electrical zero, max. deviation ± 25 % ** For an amplitude of 10 % to the last value of the measuring range

Nominal mea- Mobile Max. mechanical Partially Repeatabilty, Max.permissible error Hysteresis, μm Protection level suring force*, N weight, g frequency limit**, removable μm for deviation in linearity, (IP XX), Hz μm (L in mm) as per IEC 60529

2 110 25 Yes 0,5 µm 0,2 + 3 · L3 µm 0,5 IP50

2 110 25 Yes 0,5 µm 0,2 + 3 · L3 µm 0,5 IP54

O-14 O-15 Probes with axial movement,Ø 8 mm

Standard Probes, ± 1 mm, 4,3 mm Travel (GT21) DIN 32876 Part 1 Nickel-plated hou- Universal probes for standard and continuous use applications. sing. Stainless steel –– 8 mm diameter probe housing. Can be clamped over its entire length. measuring bolt, hardened. Nitrile –– Measuring bolt mounted on a ball bearing. sealing bellows = –– Both the probe housing and ball-bearing guide are separate from one resistant elastomer another, so that the measuring bolt moves easily even if the probe is not clam- Fixing shank Ø 8 mm. Measuring ped appropriately. bolt guided on –– Degree of protection IP65 according to IEC 60529. ball-bearing. –– Wide range of accessories including measuring inserts, spring sets, etc. Distance from electrical zero of both –– LVDT probes compatible with measuring equipment from other makers stops is either ad- available on request. justable (downward) or depending on the position of the lower stop (upward). Interchangeable inserts. M2,5 thread. Carbide ball tip Ø 3 mm. 2 m long 92 cable. 5-pin DIN 45322 connector. 8h6 R 1,5 ø Supply frequency: 13 kHz (± 5 %). Max mechanical fre- 20,5 61,5 9 8 quency** 60 Hz.

ø3 0,15 μm/°C -1,2 +3 99 0 GT21 GT21 GT 21 20 ± 0,5°C

Protection level IP65 (IEC 60529)

Measuring range, Nominal Measuring Sealing Mobile weight: 6 g mm measuring bolt bellows force*, N retraction Inspection report with a declaration of 03210904 GT 21 ± 1 0,63 Mechanical Nitrile conformity 03210905 GT 21 ± 1 1,00 Mechanical Nitrile 03210906 GT 21 ± 1 1,60 Mechanical Nitrile 03210907 GT 21 ± 1 2,50 Mechanical Nitrile 03210908 GT 21 ± 1 4,00 Mechanical Nitrile

Measuring Max. permissible Repeata- Hysteresis, Setting of the lower Cable output Data Sheet bolt travel, error for deviations bility, μm μm bolt stop***, mm No. mm in linearity, μm (factory setting) (L in mm) GT 21 4,3 0,2 + 3 · L3 0,01 0,02 -2,2 to 0,1 (factory Axial 03200249 setting -1,2)

* Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-16 Probes with axial movement,Ø 8 mm

DIN 32876 Standard Probes, ± 1 mm, 4,3 mm Travel (GT22) Part 1 Nickel-plated housing. Stainless steel Universal probes for common but constraining applications. measuring bolt, –– 8 mm diameter probe housing. Can be clamped over its entire length. hardened. Nitrile sealing bellows = –– Measuring bolt mounted on a ball bearing. resistant elastomer –– Both the probe housing and ball-bearing guide are separate from one Fixing shank another, so that the measuring bolt moves easily even if the probe is Ø 8 mm. Measuring bolt guided on not clamped appropriately. ball-bearing. –– Degree of protection IP65 according to IEC 60529. Distance from elec- –– Wide range of accessories including measuring inserts, spring sets, etc. trical zero of both stops is either ad- –– LVDT probes compatible with measuring equipment from other makers justable (downward) available on request. or depending on the position of the lower stop (upward). Interchangeable inserts. M2,5 thread. Carbide ball tip Ø 3 mm. 2 m long cable. 5-pin DIN 82,5 45322 connector. 21 47 ø 9, 6 Supply frequency: R 1,5 13 kHz (± 5 %). Max mechanical fre- 19

quency** 60 Hz. ø 8h6

0,15 μm/°C -1,2 +3 0

20 ± 0,5°C GT 22 GT 22

Protection level IP65 (IEC 60529)

Mobile weight: 6 g Measuring Nominal Measuring bolt retrac- Sealing range, mm measuring tion bellows Inspection report force*, N with a declaration of conformity 03210924 GT 22 ± 1 0,63 Mechanical / vacuum Nitrile 03210921 GT 22 ± 1 0,16 Mechanical / vacuum Nitrile 03210922 GT 22 ± 1 0,25 Mechanical / vacuum Nitrile 03210923 GT 22 ± 1 0,40 Mechanical / vacuum Nitrile 03210925 GT 22 ± 1 1,00 Mechanical Nitrile 03210926 GT 22 ± 1 1,60 Mechanical Nitrile 03210927 GT 22 ± 1 2,50 Mechanical Nitrile 03210928 GT 22 ± 1 4,00 Mechanical Nitrile

Measuring Max. permissible Repeata- Hysteresis, Setting of the lower Cable output Data Sheet travel, mm error for deviations bility, μm μm bolt stop***, mm No. in linearity, μm (factory setting) (L in mm) GT 22 4,3 0,2 + 3 · L3 0,01 0,02 -2,2 to 0,1 (factory Radial 03200250 setting -1,2) * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-16 O-17 Probes with axial movement,Ø 8 mm

Standard Probes ± 2 mm, 4,3mm Bolt Travel, Linear Travel DIN 32876 Part 1 Nickel-plated Universal probes for standard and continual usage applications. housing. Stainless –– Probe housing Ø 8 mm with possibility of clamping over its entire length. steel measuring bolt, hardened. Viton –– Measuring bolt mounted on a ball bearing. sealing bellows = –– Both the probe housing and ball-bearing guide are separate from one highly resistant another, so that the measuring bolt moves easily even if the probe is not fluoroelastometer Fixing shank clamped appropriately. Ø 8 mm. Measuring –– Degree of protection IP65 according to IEC 60529. bolt guided on –– Wide range of accessories including measuring inserts, spring sets, etc. ball-bearing. Distance from elec- –– LVDT probes compatible with measuring equipment from other makers trical zero of both available on request. stops is either adjustable (downward) or depending on the position of the lower stop (upward). Interchangeable 92 82,5 inserts. M2,5 thread. 21 47 8h6 Carbide ball tip R 1,5 ø ø 9, 6 Ø 3 mm. 2 m long R 1,5 cable. 5-pin DIN 45322 connector. 20,5 61,5 9 8

19 Supply frequency: ø 8h6 13 kHz (± 5 %) Max.

ø3 mechanical fre- -2,1 +3 -2,1 +3 99 quency** 60 Hz. 0 0 GTL 21 GTL 211 GTL 22 GTL 211 0,2 μm/°C

20 ± 0,5°C

Protection level IP65 (IEC 60529)

Mobile weight: 6 g GTL 21 GTL 22 GTL 211 Inspection report with a declaration of conformity

Measuring Nominal Measuring Sealing range, mm measuring bolt retraction bellows force*, N 03230057 GTL 21 ± 2 0,63 Mechanical Viton 03230072 GTL 211 ± 2 0,63 Mechanical / Viton vacuum 03230056 GTL 22 ± 2 0,63 Mechanical / Viton vacuum

Measuring Max. permissible Repeata- Hysteresis, Setting of mea- Cable output Data Sheet bolt travel, error for deviation bilty, μm μm suring bolt lower No. mm in linearity, μm stop***, mm (L in mm) (factory setting) GTL 21 4,3 0,2 + 2,4 · L2 0,01 0,02 -2,2 to 0,1 (factory Axial 03200391 (BPX: 0,2 + 0,8· L) setting -2,1) GTL 211 4,3 0,2 + 2,4 · L2 0,01 0,02 -2,2 to 0,1 (factory Axial 03200435 (BPX: 0,2 + 0,8· L) setting -2,1) GTL 22 4,3 0,2 + 2,4 · L2 0,01 0,02 -2,2 to 0,1 (factory Radial 03200392 (BPX: 0,2 + 0,8· L) setting -2,1) * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-18 Probes with axial movement,Ø 8 mm

DIN 32876 Standard Probes, ± 2 mm, 10,3 mm Travel, Part 1 with Long Retraction Travel Nickel-plated housing. Stainless steel measuring bolt, hardened. Universal inductive probes for various applications, especially for use with multi- Viton bellows = gauging inspection fixtures. high-resistance fluoroelastomer –– Long retraction travel to prevent the probe from being damaged. Fixing shank –– Protection level IP65 as per IEC 60529. Ø 8 mm. Measuring –– Large choice of accessories: measuring inserts, spring sets, etc. bolt guided on ball-bearing. –– LVDT probes compatible with measuring equipment from other suppliers also Distance from elec- available on request. trical zero of both stops is either adjustable (downward) or depending on the position of the lower stop (upward). Interchangeable inserts. M2,5 thread. Carbide ball tip Ø 3 mm. 2 m long cable. 5-pin DIN GT 27 45322 connector. Supply frequency: 13 kHz (± 5 %) Max. mechanical frequency** 60 Hz. GT 271 0,15 μm/°C

108,4 20 ± 0,5°C GT27 117,9 76,5

Protection level IP65 31,9 62,5 76,5 9 8 (IEC 60529) R 1,5

ø3 19 9,6 8h6 ø Mobile weight: 8 g ø 125,4 GT 28 -1,2 +9 0 GT28 GT271 Inspection report with a declaration of GT 27/ 28 conformity GT 271

Measuring Nominal mea- Measuring bolt Sealing range, mm suring force*, N retraction bellows 03230027 GT 27 ± 2 0,63 Mechanical Viton 03230073 GT 271 ± 2 0,63 Mechanical / vacuum Viton 03230026 GT 28 ± 2 0,63 Mechanical / vacuum Viton

Measuring Max. permissible Repatabi- Hysteresis, Setting of mea- Cable output Data Sheet bolt travel, error for deviations lity, μm μm suring bolt lower No. mm in linearity, μm stop***, mm (L in mm) (factory setting) GT 27 10,3 0,2 + 3 · L 3 0,05 0,05 -2,2 to 0,1 (factory Axial 03200251 setting -1,2) GT 271 10,3 0,2 + 3 · L 3 0,05 0,05 -2,2 to 0,1 (factory Axial 03200436 setting -1,2) GT 28 10,3 0,2 + 3 · L 3 0,05 0,05 -2,2 to 0,1 (factory Radial 03200252 setting -1,2)

O-18 O-19 Probes with axial movement,Ø 8 mm

Standard Probes ± 5 mm, 10,3 mm Bolt Travel, DIN 32876 Extended Range Part 1 Nickel-plated housing. Stainless steel measuring –– Designed for long measuring travels and low resolution of values bolt, hardened. Viton –– Specially suited for use on multigauging inspection fixtures. bellows = highly –– Correction factor appplied to get the true value is 2,5x resistant fluoroelastomer (10x for the S probe version). Fixing shank –– Protection level IP 65 as per IEC 60529. Ø 8 mm. Measuring –– Large choice of accessories: Measuring inserts, spring sets, etc. bolt guided on ball-bearing. –– LVDT probes compatible with measuring equipment from other suppliers also Distance from elec- available on request. trical zero of both stops is either adjustable (downward) or depending on the position of the lower stop (upward). Interchangeable inserts. M2,5 thread. Carbide ball tip Ø 3 mm. 2 m long cable. 5-pin DIN GT 61 45322 connector. Supply frequency: 13 kHz (± 5 %) Max. mechanical frequency** 60 Hz.

0,09 μm/°C

20 ± 0,5°C GT 62 Protection level IP65 110,7 (IEC 60529) 120 GT61 81 Mobile weight: 8 g 29,5 67,2 81 9 8 R 1,5 Inspection report with a declaration of ø3 conformity 9,6 8h6 ø ø 127.5 -5 +5 0 GT62 GT611 GT 61 / GT 62

Measuring Nominal mea- Measuring bolt Sealing range, mm suring force*, N retraction bellows 03230041 GT 61 ± 5 0,90 Mechanical Viton 03230042 GT 62 ± 5 0,90 Mechanical / vacuum Viton

Measuring Max.permissible Repeata- Hysteresis, Measuring bolt***, Cable output Data Sheet bolt travel, error for deviations bility, μm μm mm (factory No. mm in linearity, μm setting) (L in mm) GT 61 10,3 1 + 4 · L 0,05 0,05 Lower - 5,1 Axial 03200294 (BPX: 0,2 + 0,8 · L) upper + 5,2 (factory setting -5) GT 62 10,3 1 + 4 · L 0,05 0,05 Lower - 5,1 Radial 03200295 (BPX: 0,2 + 0,8 · L) upper + 5,2 (factory setting -5) * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-20 Probes with axial movement,Ø 8 mm

DIN 32876 GT 21 HP High Precision Probes, ± 0,2 mm, 4,3 mm Travel Part 1 Nickel-plated housing. Stainless steel –– Universal probe for common and continuous use applications. measuring bolt, –– Very high precision probe suited for the measurement of gauge blocks. hardened. Nitrile sealing bellow = –– 8 mm diameter probe housing. Can be clamped over its entire length. resistant elastomer –– Measuring bolt mounted on a ball bearing. Fixing shank –– Both the probe housing and ball-bearing guide are separate from one Ø 8 mm. Measuring another, so that the measuring bolt moves easily even if the probe is not bolt guided on ball-bearing. clamped appropriately. Distance from elec- –– Level of protection IP65 according to IEC 60529. trical zero of both –– Wide range of accessories including measuring inserts, spring sets, etc. stops is either adjustable (downward) –– LVDT probes compatible with measuring equipment from other makers or depending on available on request. the position of the lower stop (upward). Interchangeable inserts. M2,5 thread. Carbide ball tip Ø 3 mm. 2 m long cable. 5-pin DIN 45322 connector. 92 Supply frequency: 8h6 13 kHz (± 5 %) Max. R 1,5 ø mechanical frequency** 60 Hz. 20,5 61,5 9 8 0,15 μm/°C

ø3 -1,2 +3 99 0 20 ± 0,5°C GT21 GT 21 HP GT 21 HP Protection level IP65 (IEC 60529)

Mobile weight: 6 g

Inspection report Measuring Measuring force, Bolt retraction Sealing with a declaration of range, mm nominal*, N bellows conformity 03230036 GT 21 HP ± 0,2 0,63 Mechanical Nitrile

Measuring Max. permissible Repeata- Hysteresis, Setting of lower Cable output Data Sheet bolt travel, error for deviations bility, μm μm stop of measuring No. mm in linearity, μm bolt***, mm (L in mm) (factory setting) GT 21 HP 4,3 07 + 0,4 · L 0,01 0,01 -2,2 to +0,1 (facto- Axial 03200264 ry setting -1,2) * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-20 O-21 Probes with axial movement,Ø 8 mm

GT 22 HP High Precision Probe, ± 0,2 mm, 4,3 mm Travel DIN 32876 Part 1 Nickel-plated hou- Universal probe for standard and continuous use applications. sing. Stainless steel –– Very high precision probe suitable for the measurement of gauge blocks. measuring bolt, hardened. Nitrile –– 8 mm diameter probe housing. Can be clamped over its entire length. sealing bellows = –– Measuring bolt mounted on a ball bearing. resistant elastomer –– Both the probe housing and ball-bearing guide are separate from one Fixing shank Ø 8 mm. Measuring another, so that the measuring bolt moves easily even if the probe is not bolt guided on clamped appropriately. ball-bearing. –– Level of protection IP65 according to IEC 60529. Distance from electrical zero of both –– Wide range of accessories including measuring inserts, spring sets, etc. stops is either ad- –– LVDT probes compatible with measuring equipment from other makers justable (downward) or depending on available on request. the position of the lower stop (upward). Interchangeable inserts. M2,5 thread. Carbide ball tip Ø 3 mm. 2 m long cable. 5-pin DIN 82,5 45322 connector. 47 21 Supply frequency: ø 9, 6 R 1,5 13 kHz (± 5 %) Max. mechanical frequency*** 60 Hz. 19 ø 8h6 0,15 μm/°C -1,2 +3 0 GT 22 HP GT 22 HP 20 ± 0,5°C

Protection level IP65 (IEC 60529)

Mobile weight: 6 g Measuring Measuring force, Bolt retraction Sealing Inspection report range, mm nominal*, N bellows with a declaration of 03230021 GT 22 HP ± 0,2 0,63 Mechanical / vacuum Nitrile conformity

Measuring Max. permissible Repatabi- Hystersis, Setting of lower Cable output Data Sheet travel, mm error for deviations lity, μm μm stop of the mea- No. in linearity, μm suring bolt***, mm (L in mm) (factory setting) GT 22 HP 4,3 0,07 + 0,4 · L 0,01 0,01 -2,2 to +0,1 Radial 03200265 (usine -1,2)

O-22 Probes with axial movement,Ø 8 mm

DIN 32876 Pneumatic Probes ± 1,5 mm, 3,2 mm Bolt Travel, Linear Part 1 Nickel-plated housing. Stainless Probes for use with measuring fixtures or inspection machines integrating steel measuring semi-automated or automated measuring routines. bolt, hardened. Viton sealing bellow –– 8 mm diameter probe housing. Can be clamped over its entire length. = highly resistant –– Measuring bolt mounted on a ball bearing. fluoroelastomer –– Both the probe housing and ball-bearing guide are separate from one Fixing shank Ø 8 mm. Measuring another, so that the measuring bolt moves easily even if the probe is not bolt guided on clamped appropriately. ball-bearing. –– Degree of protection IP65 according to IEC 60529. Distance from electrical zero of both –– Wide range of accessories including measuring inserts, etc. stops is either ad- –– LVDT probes compatible with measuring equipment from other makers justable (downward) or depending on available on request. the position of the lower stop (upward). Interchangeable inserts. M2,5 thread. 81,5 5 81,5 5 6 20,5 47 61,5 9 8 20,5 47 61,5 9 8 ø 9, Carbide ball tip ø 9, 6 ø 3 Ø 3 mm. 2 m long R 1,5 ø 3 R 1,5 cable. 5-pin DIN ø3 19 19 ø3

45322 connector. ø 8h6 99 ø 8h6 99 Supply frequency: -1,5 +1,5 -1,5 +1,5 13 kHz (± 5 %) Max. 0 GTL 222 GTL 212 0 GTL 222 GTL 212-A mechanical fre- GTL 212 / GTL 222 GTL 212-A / GTL 222-A quency** 60 Hz.

0,2 μm/°C

20 ± 0,5°C

Protection level: GTL 222 GTL 212 GTL 212-A GTL 222-A IP65 (IEC 60529) or IP50 for GTL 212-A and GTL 222-A

Mobile weight: 6 g

Inspection report with a declaration of Measuring Measuring Measuring bolt retraction Sealing Nominal/ conformity range, mm force, bellows Maximal nominal*, N pressure, bar 03230060 GTL 212 ± 1,5 1,2 Pressure (bolt activation), Viton 0,7 / max 1,0 spring (bolt retraction) 03230054 GTL 222 ± 1,5 1,2 Pressure (bolt activation), Viton 0,7 / max 1,0 spring (bolt retraction) 03230067 GTL 212-A ± 1,5 0,2 Pressure (bolt activation), Without 0,25 / max 6,0 spring (bolt retraction) belllows 03230063 GT 222-A ± 1,5 0,2 Pressure (bolt activation), Without 0,25 / max 6,0 spring (bolt retraction) bellows

Measuring Max. permissible error Repeatability, Hysteresis, Cable output Data Sheet bolt travel, for deviations in linea- μm μm No. mm rity, μm (L in mm) GTL 212 3,2 0,2 + 2,4 · L 2 0,015 0,02 Axial 03200413 (BPX: 0,2 + 0,8· L) GTL 222 3,2 0,2 + 2,4 · L 2 0,015 0,02 Radial 03200393 (BPX: 0,2 + 0,8· L) GTL 212-A 3,2 0,2 + 2,4 · L 2 0,015 0,02 Axial 03200430 (BPX: 0,2 + 0,8· L) GT 222-A 3,2 0,2 + 2,4 · L 2 0,015 0,02 Radial 03200422 (BPX: 0,2 + 0,8· L) * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range.

O-22 O-23 Probes with axial movement,Ø 8 mm

Pneumatic Probes ± 2 mm, 10,3 mm Bolt Travel, DIN 32876 with Long Retraction Travel Part 1 Nickel-plated housing. Stainless steel measuring These probes are intended for use with measuring fixtures or machines bolt, hardened. Viton integrating automated and semi-automated measuring routines. sealing bellows = highly resistant –– 8 mm diameter probe housing. Can be clamped over its entire length. fluoroelastomer –– Measuring bolt mounted on a ball bearing. Fixing shank –– Both the probe housing and ball-bearing guide are separate from one Ø 8 mm. Measuring bolt guided on another, so that the measuring bolt moves easily even if the probe is not ball-bearing. clamped appropriately. Distance from elec- –– Degree of protection IP65 according to IEC 60529. trical zero of both stops is either ad- –– Wide range of accessories including measuring inserts, etc. justable (downward) –– LVDT probes compatible with measuring equipment from other makers or depending on available on request. the position of the lower stop (upward). Interchangeable inserts. M2,5 thread. Carbide ball tip Ø 3 mm. 2 m long cable. 5-pin DIN 45322 connector. 108,4 5 108,4 5 31,9 Supply frequency: 62,5 9, 6 76,5 9 8 31,9 62,5

ø 76,5 9 8 ø 9, 6 ø 3 R 1,5 R 1,5 ø 3 13 kHz (± 5 %) Max. mechanical fre-

19 ø3 ø3 quency** 60 Hz. 19 8h6

ø 125,4 ø 8h6 125,4 -2.2 +8 -2.2 +8 0 GT 282-A GT 272-A 0 GT 282 GT 272 0,15 μm/°C GT 282-A GT 282-A / GT 272-A GT 282 / GT 272 20 ± 0,5°C

Protection level: IP65 (IEC 60529), IP64 for GT 21 HP GT 282 GT 272 GT 272-A Mobile weight: 8 g

Inspection report with a declaration of conformity Measuring Measuring Bolt retraction Sealing Nominal/ range, mm force, bellows Maximal nominal*, N pressure, bar 03230061 GT 272 ± 2 1,0 Pressure (bolt activation), Viton 1,1 / max 1,5 spring (bolt retractiom) 03230053 GT 282 ± 2 1,0 Pressure (bolt activation), Viton 1,1 / max 1,5 spring (bolt retraction) 03230068 GT 272-A ± 2 0,85 Pressure (bolt activation), Without 1,0 / max 6,0 spring (bolt retraction) bellows 03230069 GT 282-A ± 2 0,85 Pressure (bolt activation), Without 1,0 / max 6,0 spring (bolt retraction) bellows

Measuring bolt Max. permissible Repatability, Hysteresis, Cable output Data Sheet No. travel, mm error for deviations μm μm in linearity, μm (L in mm) GT 272 10,3 0,2 + 3 · L3 0,05 0,05 Axial 03200414 GT 282 10,3 0,2 + 3 · L3 0,05 0,05 Radial 03200390 GT 272-A 10,3 0,2 + 3 · L3 0,05 0,05 Axial 03200431 GT 282-A 10,3 0,2 + 3 · L3 0,05 0,05 Radial 03200432

O-24 Probes with axial movement,Ø 8 mm

DIN 32876 Pneumatic Probes ± 5 mm, 10,3 mm Bolt Travel, Part 1 Long Travel Nickel-plated housing. Stainless steel measuring bolt, hardened. Viton These probes are designed for use with measuring fixtures and machines with sealing bellows = integrated automatic or semi-automatic measuring routines. highly resistant fluoroelastomer –– Probes with long measuring travel and low resolution of values Fixing shank 8 mm dia. fixing shank. Ø 8 mm. Measuring –– Suitable for multi-gauging inspection fixtures. bolt guided on ball-bearing. –– Protection level IP65 ou IP50 as per IEC 60529. Distance from elec- –– Wide range of accessories including measuring inserts, etc. trical zero of both –– LVDT probes compatible with measuring equipment from other suppliers stops is either adjustable (downward) available on request. or depending on the position of the lower stop (upward). Interchangeable inserts. M2,5 thread. 110,7 5 110,7 5

29,5 67,2 29,5 67,2 9, 6

9, 6 81 9 8 81 9 8 3 Carbide ball tip ø ø ø Ø 3 mm. 2 m long R 1,5 ø 3 R 1,5 cable. 5-pin DIN ø3 19 19 ø3 8h6

45322 connector. 8h6 ø GT 622 ø 127.5 127.5 -5 +5 -5 +5 Supply frequency: 0 13 kHz (± 5 %) Max. GT 622 GT 612 0 GT 622-A GT 612-A mechanical fre- GT 622 / GT 612 GT 622-A / GT 612-A quency** 60 Hz.

0,09 μm/°C

20 ± 0,5°C GT 622-A GT 612 GT 612-A

Protection level: IP65 (IEC 60529),

Mobile weight: 8 g Measuring Measuring Bolt retraction Sealing Nominal/ Inspection report range, mm force, bellows Maximal with a declaration of conformity nominal*, N pressure, bar 03230062 GT 612 ± 5 2,0 Pressure (bolt activation), Viton 1,1 / max 1,5 spring (bolt retraction) 03230055 GT 622 ± 5 2,0 Pressure (bolt activation), Viton 1,1 / max 1,5 spring (bolt retraction) 03230070 GT 612-A ± 5 1,0 Pressure (bolt activation), Without 1,0 / max 6,0 spring (bolt retraction) bellows 03230071 GT 622-A ± 5 1,0 Pressure (bolt activation), Without 1,0 / max 6,0 spring (bolt retraction) bellows

Measuring Max. permissible error Repeatability, Hysteresis, Cable output Data sheet No. bolt travel, for deviations in μm μm mm linearity, μm (L in mm) GT 612 10,3 1 + 4 · L 0,05 0,05 Axial 03200415 (BPX: 0,6 + 0,8· L) GT 622 10,3 1 + 4 · L 0,05 0,05 Radial 03200394 (BPX: 0,6 + 0,8· L) GT 612-A 10,3 1 + 4 · L 0,05 0,05 Axial 03200433 (BPX: 0,6 + 0,8· L) GT 622-A 10,3 1 + 4 · L 0,05 0,05 Radial 03200434 (BPX: 0,6 + 0,8· L)

O-24 O-25 USB, DC, Wireless Probes

Wireless Probe ± 2 mm DIN 32876 Part 1 Nickel-plated Probes developed for devices requiring a greater freedom of movement during the housing measurement or for parts with large dimensions. Stainless steel measuring bolt, Bidirectional and wireless communication synchronized with the TWIN-STATION hardened Receiver. Viton sealing bellows = highly –– Resolution 0,1 μm. resistant fluoroe- –– Range of 8 m, depending on environment. lastomer –– TESA wireless communication protocol independent of WiFi or Bluetooth. Fixing body nickel Ø 8 mm –– Autonomy 40 hours (rechargeable battery). Stainless steel –– Mounting stem Ø 8 mm with clamping possible over entire length. measuring bolt, hardened and ball –– Measuring bolt mounted on ball bearing. bearing guided –– Ball bearing guide separated from mounting stem in order not to negatively Fixed upper and influence the movement of the measuring bolt in the event of improper lower stops Interchangeable clamping of the probe body. inserts –– Level of protection IP54 according to IEC 60529. M2, 5 thread –– Wide range of measurement inserts. Carbide ball Ø 3 mm Mini jack connector –– The TWIN-STATION (part number 05030012) manages and synchronizes up to for charger. 8 wireless probes. Mechanical max. –– Interface Software TIS included in delivery content of the TWIN-STATION frequency**: 60 Hz Power supply: (part number 05030012): display of measured values, possibility to indicate 100 ÷ 240 VAC, tolerances, simple functions +A, -A, +A+B, +A-B, and export of values as a .csv 50 ÷ 60 Hz; 240 mAh file. Rechargeable battery: 3,7 V, min. Note: The sales is limited to EU countries, Switzerland, USA, Canada and China. 550 mAh or 800 mAh Frequency band: 2,4 GHz Range: 8 m, depending on environment. Wireless transmis- 180.1 sion, TWIN-STATION ø 8h6 Receiver (05030012) R 1,5

20.4 63.6 ± 0,2 μm/°C 52.8

-2.1 +2.1 0 20 ± 0,5°C

10 Protection level GTL 21 W GTL 21 W IP54 (IEC 60529)

GTL 21 W: 6g

Inspection report with a declaration of conformity

Measuring Nominal mea- Bolt Sealing range, mm suring force*, N retraction bellows 03230500 GTL 21 W ± 2 0,63 Mechanical Viton

Optional accessory: 05030012 TWIN-STATION Interface for wireless probes

Max. plunger Maximum Repeatability, Hysteresis, Setting of lower Cable output Data sheet travel, mm permissible μm μm stop of No. error, μm the measuring (L in mm) bolt***, mm GTL 21 W 4,3 0,4 + 0,8· L 0,10 0,5 Fixed stops: lower Without 03200602 -2,1 upper +2,1 cable * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-26 USB, DC, Wireless Probes

DIN 32876 Wireless Probe ± 5 mm, Large Measuring Range Part 1 Nickel-plated housing Probes developed for devices requiring a greater freedom of movement during the Stainless steel measurement or for parts with large dimensions. measuring bolt, hardened. Viton Bidirectional and wireless communication synchronized with the TWIN-STATION = highly resistant Receiver. fluoroelastomer Fixing shank –– Resolution 0,1 μm. Ø 8 mm. Measuring –– Range of 8 m, depending on environment. bolt guided on –– TESA wireless communication protocol independent from WiFi or Bluetooth. ball-bearing. Distance from elec- –– Autonomy 40 hours (rechargeable battery). trical zero of both –– Mounting body Ø 8 mm with possoboilty of clamping over entire length. stops is either adjustable (downward) –– Measuring bolt mounted on ball bearing. or depending on –– Separate guide bearing on the mounting body in order not to negatively the position of the influence the movement of the measuring bolt in the event of improper lower stop (upward). Interchangeable clamping on the probe body. inserts. M2,5 thread. –– Level of protection IP54 according to IEC 60529. Carbide ball tip –– Wide range of measurement probes. Ø 3 mm. Connector Mini-jack for –– The TWIN-STATION (part number 05030012) manages and synchronizes up charger. to 8 wireless probes. Mechanical max. –– Interface Software TIS included in supply content of the TWIN-STATION frequency**: 60 Hz Power supply: (part number 05030012): display of measured values, possibility to indicate 100 ÷ 240 VAC, tolerances, simple functions +A, -A, +A+B, +A-B, and export of values in a .csv 50 ÷ 60 Hz; 240 mAh file. Rechargeable battery: 3,7 V, min. Note: The sales is limited to EU countries, Switzerland, USA, Canada and China. 550 mAh or 800 mAh Frequency band: 2,4 GHz Range: 8 m, depending on environment. Wireless transmission, TWIN-STATION 208.7 ø 8h6 Receiver (05030012) R 1,5

± 0,2 μm/°C 29.6 83 52.8

-5 +5 0 20 ± 0,5°C

Protection operating 10 enevelope GT 61 W GT 61 W IP54 (IEC 60529)

GT 61 W: 8 g

Inspection report with a declaration of conformity

Measuring Nominal mea- Bolt Sealing range, mm suring force*, N retraction bellows 03230502 GT 61 W ± 5 0,9 Mechanical Viton Optional accessory: 05030012 TWIN-STATION Interface for wireless probes

Max. bolt Maximum Repeatability, Hysteresis, Setting of lower Cable output Data sheet travel, mm permissible μm μm stop of measuring No. error, μm bolt***, mm (L in mm) GT 61 W 10,3 0,8 + 0,8· L 0,24 0,5 Fixed stops lower Without cable 03200621 -5 upper +5 * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-26 O-27 USB, DC, Wireless Probes

Wireless Pneumatic Probe ± 1,5 mm DIN 32876 Part 1 Nickel-plated Probes developed for devices requiring a greater freedom of movement during the housing measurement or for parts with large dimensions. Stainless steel measuring bolt, Bidirectional and wireless communication synchronized with the TWIN-STATION hardened Receiver. Viton sealing bellows = highly –– Resolution 0,1 μm. resistance fluoroe- –– Range of 8 m, depending on environment. lastomer –– TESA wireless communication protocol independent from WiFi or Bluetooth Fixing body nickel Ø 8 mm –– Autonomy 40 hours (rechargeable battery). Stainless steel –– Support structure Ø 8 mm with enhanced clamping over its entire length measuring bolt, hardened and ball –– Measuring rod mounted on ball bearing. bearing guided –– Separate guide bearing on the holding body in order not to negatively influence Fixed upper and the movement of the measuring rod in the event of improper clamping of the lower stops Probe interchan- probe beads. geable –– Level of protection IP54 according to IEC 60529. M2,5 thread –– Wide range of measurement probes. Carbide ball Ø 3 mm Mini jack connector –– The TWIN-STATION (part number 05030012) manages and synchronizes up for charger. to 8 wireless probes. Mechanical max. –– Interface Software TIS included in delivery content of the TWIN-STATION frequency**: 60 Hz Power supply: (art. 05030012): display of measured values, possibility to indicate tolerances, 100 ÷ 240 VAC, simple functions +A, -A, +A+B, +A-B, and export of values in a .csv file. 50 ÷ 60 Hz; 240 mAh Note: The sales is limited to EU countries, Switzerland, USA, Canada and China. Rechargeable battery: 3,7 V, min. 550 mAh or 800 mAh Frequency band: 2,4 GHz Range: 8 m, depending on environment. Wireless transmis- 180.1 sion, TWIN-STATION ø 8h6 R 1,5 Receiver (05030012)

20.4 63.6 ± 0,2 μm/°C 52.8

-2.1 +2.1 0 20 ± 0,5°C

10 Protection IP54 GTL 212 W GTL 212 W (IEC 60529)

GTL 212 W: 6g

Inspection report with a declaration of Measuring Nominal mea- Bolt retraction Sealing Nominal/maximal conformity range, mm suring force*, N bellows pressure, bar 03230501 GTL 212 ± 1,5 1,2 Pressure Viton 0,7 / max. 1,0 (bolt activation), spring (bolt retraction) Optional accessory: 05030012 TWIN-STATION Interface for wireless probes

Max. meau- Maximum Repeatability, Hysteresis, Setting of lower Cable Data sheet ring bolt permissible μm μm stop of output No. travel, mm error, μm the measuring (L in mm) bolt***, mm GTL 212 W 4,3 0,4 + 0,8· L 0,10 0,5 Fixed stops: lower Without 03200620 -2,1 upper +2,1 cable

O-28 USB, DC, Wireless Probes

DIN 32876 Wireless Pneumatic Probe ± 5 mm, Large Measuring Part 1 Range Nickel-plated housing Stainless steel measuring bolt, Probes developed for devices requiring a greater freedom of movement during the hardened measurement or for pieces with large dimensions. Viton sealing bellows = highly Bidirectional and wireless communication synchronized with the TWIN-STATION resistance fluoroe- Receiver. lastomer Fixing body nickel –– Resolution 0,1 μm. Ø 8 mm –– Range of 8 m, depending on environment. Stainless steel –– TESA wireless communication protocol independent from WiFi or Bluetooth. measuring bolt, hardened and ball –– Autonomy 40 hours (rechargeable battery). bearing guided –– Mounting body Ø 8 mm with enhanced clamping over its entire length. Fixed upper and –– Measuring bolt mounted on ball bearing. lower stops Probe interchan- –– Separate guide bearing on the holding body in order not to negatively influence geable the movement of the measuring bolt in the event of improper clamping on the M2, 5 thread Carbide ball Ø 3 mm probe body. Mini jack connector –– Level of protection IP54 according to IEC 60529. for charger –– Wide range of measurement probes. Mechanical max. –– The TWIN-STATION (part number 05030012) manages and synchronizes up to frequency**: 60 Hz Power supply: 8 wireless probes. 100 ÷ 240 VAC, –– Interface Software TIS included in delivery content of the TWIN-STATION 50 ÷ 60 Hz; 240 mAh (art. 05030012): display of measured values, possibility to indicate tolerances, Rechargeable battery: 3,7 V, min. simple functions +A, -A, +A+B, +A-B, and export of values in a .csv file. 550 mAh or 800 mAh Note: The sales is limited to EU countries, Switzerland, USA, Canada and China. Frequency band: 2,4 GHz Range: 8 m, depending on

environment. 209.4 Wireless transmis- ø 8h6 sion, TWIN-STATION R 1,5 Receiver (05030012) 29.6 83.7 52.8

± 0,2 μm/°C -5 +5 0

20 ± 0,5°C 10 GT 612 W GT 612 W Protection level IP54 (IEC 60529)

GT 612 W: 8 g

Inspection report with a declaration of conformity Measuring Nominal mea- Bolt retraction Sealing Nominal/maximal range, mm suring force*, N bellows pressure, bar 03230503 GT 612 W ± 5 2,0 Pressure Viton 1,1 / max. 1,5 (bolt activation), spring (bolt retraction) Optional accessory: 05030012 TWIN-STATION Interface for wireless probes

Max. bolt Maximum permis- Repeata- Hysteresis, Setting of lower Cable output Data sheet travel, mm sible error, μm bility, μm μm stop of measuring No. (L in mm) bolt***, mm GT 612 W 10,3 0,8 + 0,8· L 0,24 0,5 Fixed stops: lower Without cable 03200622 -5 upper +5

O-28 O-29 USB, DC, Wireless Probes

USB Probes ± 2 mm, 4,3 mm Range DIN 32876 Part 1 Nickel-plated Universal probes for applications aided by a USB connection. housing. Stainless –– Probe mounting body Ø 8 mm with enhanced clamping over its entire length. steel measuring bolt, hardened. Viton –– Measuring bolt mounted on ball bearing. sealing bellows = –– Separate guide bearing on the mounting body in order not to negatively highly resistant influence the movement of the measuring bolt in the event of improper fluoroelastomer Fixing body clamping of the probe beads. Ø 8 mm. Measuring –– Level of protection IP65 according to IEC 60529. bolt guided on ball –– Wide range of measurement inserts. bearing. Fixed upper and lower stops. –– TSIP software interface included in supply 1 to 4 USB probes display. Interchangeable in- Possibility of indicating tolerances and simple functions + A,-A, + A + B + AB. serts. M 2,5 thread. Carbide ball Ø 3 mm. –– To manage more than 4 probes USB, use the DATA-DIRECT (part number Cable length: 04981001) or STAT-EXPRESS software (part number 04981002), available as an 2,9 m. USB Type A option. plug connector Max. mechanical frequency** 60 Hz. Consumption: 70 mAh, 5V Normal measuring 92 interval = 80ms

8h6 (optimal accuracy) R 1,5 ø Minimal measuring interval = 20ms (most rapid transfer 20,5 61,5 9 8 of data) Stabilisation time after switching ø3 -2,1 +3 power on = 12 min. 99 0 GTL 211 TSIP Software GTL 21 USB GTL 21 USB 0,2 μm/°C

82,5 20 ± 0,5°C

21 47 ø 9, 6 R 1,5 IP65 (IEC 60529) 19 ø 8h6 Mobile weight: 6 g

-2,1 +3 0 Inspection report with a declaration of GTL 22 USB GTL 22 USB conformity

Measuring range, Nominal measuring Bolt retraction Sealing bellows mm force*, N 03230200 GTL21 USB ± 2 0,63 Mechanical Viton 03230201 GTL 22 USB ± 2 0,63 Mechanical / vacuum Viton

Measuring Max. permis- Repeatability, Hysteresis, Setting of Cable output Data sheet bolt travel, sible error, μm μm μm lower stop of No. mm (L in mm) measuring bolt*** mm GTL21 USB 4,3 0,4 + 0,8· L 0,1 0,5 Fixed stops: Axial 03200587 lower -2,0 upper +2,0 GTL 22 USB 4,3 0,4 + 0,8· L 0,1 0,5 Fixed stops: Radial 03200588 lower -2,0 upper +2,0

O-30 USB, DC, Wireless Probes

DIN 32876 USB Pneumatic Probes ± 1,5 mm, 3,1 mm Bolt Travel Part 1 Nickel-plated housing. Stainless Universal probes for applications facilitated by a USB connection steel measuring –– Mounting body Ø 8 mm with possibility of clamping over its entire length. bolt, hardened. Viton sealing bellows = –– Measuring rod mounted on ball bearing. highly resistant –– Separate guide bearing on the holding body in order not to negatively influence fluoroelastomer the movement of the measuring bolt in the event of improper clamping of the Fixing shank Ø 8 mm. Measuring probe beads. bolt on ball bearing –– Level of of protection IP65 or IP50 according to IEC 60529. guide. Fixed lower –– Wide range of measurement inserts. and upper stops. Interchangeable –– TSIP software interface included in supply: display 1 to 4 USB probes. Possibi- measuring insert. lity of indicating tolerances and simple functions + A,-A, + A + B + AB. Thread M2,5. Carbide ball Ø 3 –– To manage more than 4 probes USB, use the DATA-DIRECT (part number mm Cable length: 04981001) or STAT-EXPRESS software (part number 04981002), available as an 2,9 m USB type A option. connector Max. mechanical frequency** 60 Hz. Consumption: 70 mAh, 5V Normal measuring interval = 80ms (optimal accuracy) 81,5 5 Minimal measuring 20,5 47 6 61,5 9 8 ø 9,

interval = 20ms R 1,5 ø 3 (most rapid transfer of data) Stabilisation time 19 ø3 after switching ø 8h6 99 -1,5 +1,5 power on = 12 min. GTL 222 GTL 212 Remark: Com- 0 pressed air supply must be generated through a filter and GTL 222 USB GTL 222 USB precision regulator. The air should have a humidity of < 60 % and be filtered to < 0,5 μm.

0,2 μm/°C

20 ± 0,5°C TSIP Software IP65 (IEC 60529) or IP50 for GTL 222-A

Mobile weight: 6 g

Inspection report with a declaration of conformity Measuring range, Nominal Bolt retraction Sealing Nominal/ mm measuring bellows Maximal force*, N Pressure, bar 03230202 GTL222 USB ± 1,5 1,2 Pressure Viton 0,7 / max 1,0 (bolt activation), spring (bolt retraction)

Measuring bolt Max. permissible Repeatability, Hysteresis, Cable output Data sheet No. travel, mm error, μm (L in mm) μm μm GTL222 USB 3,1 0,4 + 0,8· L 0,1 0,5 Radial 03200589

O-30 O-31 USB, DC, Wireless Probes

USB Probes ± 5 mm, 10,3 mm Bolt Travel, DIN 32876 Extended Measuring Range Part 1 Nickel-plated housing. Stainless steel measuring USB universal probes for applications facilitated by a USB connection. bolt, hardened. Viton –– Probes designed for long measuring travel and low resolution measurement sealing bellows = highly resistant values. fluoroelastomer –– Probe mounting body Ø 8 mm with possibility of clamping over its entire Fixing shank length. Ø 8 mm. Measuring bolt guided on –– Measuring bolt mounted on ball bearing. ball-bearing. –– Separate guide bearing on the holding body in order not to negatively influence Distance from elec- the movement of the measuring bolt in the event of improper clamping of the trical zero of both stops is either ad- probe beads. justable (downward) –– Level of protection IP65 according to IEC 60529. or depending on –– Wide range of measurement inserts. the position of the lower stop (upward). –– TSIP software interface included in supply 1 to 4 USB probes display. Interchangeable Possibility of indicating tolerances, simple functions + A,-A, + A + B + AB. inserts. M2,5 thread. Carbide ball tip –– To manage more than 4 USB probes, use the DATA-DIRECT (part number Ø 3 mm. Cable 04981001) or STAT-EXPRESS software (part number 04981002), available as an length 2,9 m. USB option. type A connector. 5-pin DIN 45322 connector. Max. mechanical 110,7 frequency 60 Hz GT61 120 Power consumption: 81 70 mAh Normal measure- 29,5 67,2 81 9 8 ment interval = R 1,5 80ms (maximum accuracy) ø3 Minimum mea- 9,6 8h6 ø ø 127.5 surement interval -5 +5 = 20ms (fastest 0 GT62 GT611 transfer data). Stabilisation time GT 61 USB GT 61 USB / GT 62 USB after power on = 12 min

0,09 μm/°C

20 ± 0,5°C

TSIP Software IP65 (IEC 60529)

Mobile weight: 8 g

Inspection report with a declaration of Measuring range, Nominal measuring Bolt retraction Sealing bellows conformity mm force*, N 03230204 GT61 USB ± 5 0,90 Mechanical Viton 03230205 GT62 USB ± 5 0,90 Mechanical / vacuum Viton

Measuring Max. permis- Repeatability, Hysteresis, Settings of Cable output Data sheet bolt travel, sible error, μm μm μm lower stop of No. mm (L in mm) bolt***, mm GT61 USB 10,3 0,8 + 0,8· L 0,24 0,5 Fixed stops: Axial 03200591 lower -5,0 upper +5,0 GT62 USB 10,3 0,8 + 0,8· L 0,24 0,5 Fixed stops: Radial 03200592 lower -5,0 upper +5,0 * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-32 USB, DC, Wireless Probes

DIN 32876 DC Probes ± 2 mm (Output Signal in V) Part 1 Probe provided with an electronic box which converts the signal to obtain an See standard probes output DC voltage technical data Cable length: 2 m. DIN 45322 plug Typically used for direct connection to a computer unit or interface equipped with connector, 5 poles. an analogue input Use to connect to a device with an 1 + 15V analogue input. For more information, 2 refer to technical data for standard 3 – 15V

probes 4 Supply voltage: ±15 V 5 Signal Consumption: 15 mA Adjustable load: > 1 kΩ. Can be used GTL 21 DC DIN 5 pin connection schematic in any position. Special versions on request: Sensitivity: 2 V/mm, 5 V/mm, 10 V/mm output: 0 V to +10 V (max +10 V) See standard probes technical data

See standard probes M technical data

See standard probes technical data

See standard probes Connection of DC probe to a computer, an interface or a technical data tracker

See standard probes technical data

Measuring Nominal mea- Bolt retraction Sealing Output Sensitivity, range, mm suring force*, N bellows voltage, V V/mm 03230059 GTL 21 DC ± 2 0,63 Mechanical Viton ± 2 1 03230058 GTL 22 DC ± 2 0,63 Mechanical / vacuum Viton ± 2 1

Measuring bolt travel, Max. permissible Repeatability, Data sheet No. mm error for deviations in μm linearity, μm (L in mm) GTL 21 DC 4,3 0,2 + 3,5· L2 0,1 03200396 GTL 22 DC 4,3 0,2 + 3,5· L2 0,1 03200397

* Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring.

O-32 O-33 USB, DC, Wireless Probes

DC Probes ± 5 mm (Output Signal in V), with Extended DIN 32876 Measuring Range Part 1 Probe provided with an electronic box which converts the signal to obtain an See standard probes technical data output DC voltage Cable length: 2 m. DIN 45322 plug connector, 5 poles. Typically used for direct connection to a computer unit or an interface equipped Use to connect to with an analogue input a device with an analogue input. For more information, refer to technical 1 + 15V data on standard

2 probes Supply voltage: 3 – 15V ± 15 V M Consumption: 15 mA 4 Adjustment load:

5 Signal > 1 kΩ Can be used in any position. Special Connection of DC probe to a computer, an interface or a DIN 5 pin connector schematic versions on request. plotter Sensivity: 2 V/mm, 5 V/mm, 10 V/mm Output: 0 V to +10 V (max +10 V). See standard probes technical data

See standard probes technical data

Measuring Nominal mea- Bolt retraction Sealing Output Sensitivity, See standard probes range, mm suring force*, N bellows voltage, V V/mm technical data 03230086 GT 61 DC ± 5 0,9 Mechanical Viton ± 5 1 See standard probes 03230087 GT 62 DC ± 5 0,9 Mechanical / vacuum Viton ± 5 1 technical data

See standard probes technical data

Measuring bolt travel, Max. permissible Repeatability, μm Data sheet No. mm error for deviations in linearity, μm (L in mm) GT 61 DC 10,3 1 + 4· L 0,1 03200519 GT 62 DC 10,3 1 + 4· L 0,1 03200520 * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring.

O-34 USB, DC, Wireless Probes

DIN 32876 DC Miniature Probes ± 1 mm (Output Signal in V) Part 1 Probe provided with an electronic box which converts the signal to obtain an See standard probes output DC voltage technical data Cable length: 2 m. DIN 45322 plug Typically used for direct connection to a computer unit or an interface equipped connector, 5 poles. with an analogue input Use to connect to a

device with an ana- 1 + 15V log input. For more information, refer to 2 technical data for standard probes 3 – 15V

Drive voltage: ± 15 V M 4 Consumption: 15 mA Adjustment load: 5 Signal > 1 kΩ. Can be used in any position. Special versions on Connection of a DC probe to a computer, an interface or DIN 5 pin connection schematic request. Sensivity: a plotter 2 V/mm, 5 V/mm, 10 V/mm Output: 0 V à +10 V (max +10 V) See standard probes technical data

See standard probes technical data

See standard probes Measuring Nominal mea- Bolt retraction Sealing Output Sensitivity, technical data range, mm suring force*, N bellows voltage, V V/mm 03230085 GT 44 DC ± 1 0,4 Mechanical / vacuum Viton ± 1 1 See standard probes technical data

Measuring bolt travel, Max. permissible Repeatability, μm Data sheet No. mm error for deviations in linearity, μm (L en mm) GT 44 DC 2,1 0,2 + 5· L3 0,1 03200518

* Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring.

O-34 O-35 USB, DC, Wireless Probes

DC Miniature Probes ± 0,3 mm (Output Signal in V) DIN 32876 Part 1 Probe provided with an electronic box which converts the signal to obtain an output DC voltage See standard probes technical data Cable length: 2 m. Typically used for direct connection to a computer unit or an interface equipped DIN 45322 plug with an analogue input connector, 5 poles. Use to connect to a device with an ana- 1 + 15V log input. For more information, refer 2 technical data on standard probes 3 – 15V Drive voltage: ± 15 V M 4 Consumption: 15 mA Adjustment load: > 5 Signal 1 kΩ. Can be used in any measuring position. Special DIN 5 pin schematic Connection of DC probe to a computer or an interface or versions on request. a plotter Sensivity: 2 V/mm, 5 V/mm, 10 V/mm Output: 0 V to +10 V (max +10 V) See standard probes technical data

See standard probes technical data

See standard probes Measuring Nominal mea- Bolt retraction Sealing Output Sensitivity, technical data range, mm suring force*, N bellows voltage, V V/mm 03230081 GT31 DC ± 0,3 0,1 Without retraction Without ± 0,3 1 See standard probes bellows technical data

Measuring bolt travel, Max. permissible Repeatabailty, Data sheet No. mm error for deviations in μm linearity, μm (L in mm) GT31 DC 0,7 0,2 + 50· L2 0,1 03200484

* Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring.

O-36 Probes with axial movement,Ø 8 mm

DIN 32876 GT 41 / GT 42 Miniature Probes, ± 0,3 mm, Part 1 0,7 mm Bolt Travel Nickel-plated housing. Stainless steel measuring bolt, hardened. Compact probes for use in small spaces – Designed to be mounted on Sealing bellows: a measuring head for the inspection of bores and similar features. Nitrile = resistant elastomer. Viton = highly resistant fluoroelastomer. Fixing shank Ø 8 mm. Ball-bearing measuring bolt. Both lower and upper stops are fixed. R 0,75 ø 8h6 Interchangeable insert. M2,5 thread. Carbide ball tip 4 34 Ø 3 mm. 2 m long 47 cable. 5-pin DIN 45322 connector. Supply frequency: -0,3 +0,4 13 kHz (± 5 %) Max. 0 mechanical frequency** 60 Hz. GT 41 GT 41

0,1 μm/°C

36 20 ± 0,5°C R 0,75 ø 8h6

Level of protection: ø 9, 6

IP65 (IEC 60529) 4 19 19

Mobile weight: 2 g -0,3 +0,4 0 Inspection report with a declaration of conformity GT 42 GT 42

Measuring Nominal mea- Bolt retraction Sealing range, mm suring force*, N bellows 03230001 GT 41 ± 0,3 0,63 None Nitrile 03230002 GT 42 ± 0,3 0,63 Vacuum Nitrile

Measuring Max. permissible Repeata- Hysteresis, Setting of lower Cable output Data sheet bolt travel, error for deviations bilty, μm μm stop of meauring No. mm in linearity, μm bolt***, mm (L en mm) GT 41 0,7 0,2 + 5· L2 0,01 0,01 Fixed stops: lower Axial 03200258 -0,3 upper +0,4 GT 42 0,7 0,2 + 5· L2 0,01 0,01 Fixed stops: lower Radial 03200259 -0,3 upper +0,4 * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-36 O-37 Probes with axial movement,Ø 8 mm

GT 43 / GT 44 Miniature Probes ± 1,0 mm, 2,1 mm Bolt DIN 32876 Travel Part 1 Nickel-plated housing. Stainless steel measuring Compact probes for use in small spaces – Designed to be mounted on bolt, hardened. a measuring head for the inspection of bores and similar features. Sealing bellows: Nitrile = resistant elastomer. Viton = highly resistant fluoroelastomer. Fixing shank Ø 8 mm. Ball-bearing measuring bolt. Both lower and up- 51 per stops are fixed. 5,6 35,5 Interchangeable insert. M2 thread. Carbide ball tip

1 Ø 3 mm. 2 m long R cable. 5-pin DIN 8h6

ø 45322 connector. Supply frequency: -1 +1 0 13 kHz (± 5 %) Max. mechanical fre- GT 43 GT 43 quency**: 60 Hz.

0,1 μm/°C

33 20 ± 0,5°C 5,6 18,4 9

5 Level of protection: R1 IP65 (IEC 60529) 15 29, 5 ø8h6 Mobile weight: 2 g

-1 +1 0 Inspection report with a declaration of conformity GT 44 GT 44

Measuring Nominal mea- Bolt retraction Sealing range, mm suring force*, N bellows 03230035 GT 43 ± 1 0,4 Mechanical Viton 03230017 GT44 ± 1 0,4 Vacuum Viton

Measuring Max. permissible Repeata- Hysteresis, Setting of lower Cable output Data sheet bolt travel, error for deviations bilty, μm μm stop of bolt***, No. mm in linearity, μm mm (L en mm) GT 43 2,1 0,2 + 5· L2 0,1 0,15 Fixed stops: lower Axial 03200260 -1,05 upper +1,05 GT44 2,1 0,2 + 5· L2 0,1 0,15 Fixed stops: lower Radial 03200261 -1,05 upper +1,05

O-38 Probes with axial movement,Ø 8 mm

DIN 32876 Probes, Unbranded Execution, Series 410 ± 1 mm, 2,5 mm Part 1 Range, Short Body Nickel-plated housing. Stainless steel measuring bolt, hardened. Sealing Universal probes for common but constraining applications. bellows: Nitrile = –– 8 mm diameter probe body that can be clamped over its entire length. resistant elastomer –– Ball bearing measuring bolt. Fixing shank Ø 8 mm. Ball-bea- –– Hardened steel body, hard-chrome plated. ring measuring bolt. –– Degree of protection to IP62. Distance from electrical zero of both –– Flexible axial cable exit fitted with a steel spring to prevent the cable from stops is either ad- breaking. justable (downward) –– Other probes compatible with measuring equipment from other makers also or depending on the position of the available on request. lower stop (upward). Interchangeable measuring insert with a 3 mm dia. tungsten carbide ball tip plus M2,5 54.78 32.48 17.41 thread. 2 m long 41.37 cable. DIN 45322 5-pin connector.

Supply frequency: ø7.9 8 ø8.0 0 13 kHz (± 5 %) Max. mechanical frequency**: 60 Hz.

0,025 μm/°C 410 410 and accessory with radial cable exit (delivered with probe) 20 ± 0,5°C

IP65 (IEC 60529)

Mobile weight: 3,1 g Measuring Nominal mea- Bolt retraction Sealing range, mm suring force*, N bellows 96410012 410 ± 1 0,60 Mechanical Nitrile

Measuring bolt Max. permissible Repeatabilty, Setting of lower stop Cable output Data sheet No. travel, mm error for deviations μm of the measuring in linearity, μm bolt***, mm (L en mm) (factory setting) 410 2,5 0,2 % (for a mea- 0,1 Adjustable from -1,2 Axial and radial F96410012 suring span of to 0 (factory setting ± 1 mm) -1,08) * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-38 O-39 Probes with axial movement,Ø 8 mm

Probes, Unbranded Execution, Series 160 ± 1 mm, 3,3 mm DIN 32876 Bolt Travel, Short Body, Ø 6 mm Part 1 Nickel-plated housing. Stainless steel measuring bolt, Compact size and robust construction makes these probes ideal for continuous hardened. Sealing use. bellows: Viton = highly resistant –– Probe body Ø 6 mm. fluoroelastomer. –– Clamping possible over entire length. Probe body –– Measuring bolt guided on ball bearing. Ø 6 mm. Measuring bolt guided on ball –– Hard-chrome plated probe body, hardened steel. bearing.Distance –– Protection level: IP62 as per IEC 60529. between the lower –– Executions compatible with measuring equipment from other suppliers stop and electrical zero adjustable. available on request. Interchangeable measuring insert. Thread M2. Carbide ball tip Ø 3 mm. 2 m long cable. DIN 45322 5-pin 60.5 connector. Supply frequency: 47.80 7.50 13 kHz (± 5 %) Max. mechanical frequency**: 60 Hz.

0,025 μm/°C ø5.9 8 ø6.0 0 20 ± 0,5°C 160 160

Protection level: IP62 (IEC 60529)

Mobile weight: 2,5 g

Measuring Nominal mea- Bolt retraction Sealing range, mm suring force*, N bellows 96160013 160 ± 1 0,60 Mechanical Viton

Measuring bolt Max. permissible Repeatability, Setting of lower stop Cable output Data sheet No. travel, mm error for deviation μm of measuring bolt***, in linearity, μm mm (factory setting) (L in mm) 160 3,3 0,2 % (for a mea- 0,1 Adjustable from -1,2 Axial F96160013 suring span of to 0 (factory setting ± 1 mm) -1,08)

O-40 Probes with axial movement,Ø 8 mm

DIN 32876 Probes, Unbranded Execution, Series 430 and 451, Part 1 ± 0,5 mm, 1,25 et 2,10 mm Measuring Bolt Travel, Nickel-plated housing. Stainless Miniature steel measuring bolt, hardened. Sealing bellows: Nitrile = resistant Their compact size and robust construction make them the ideal probes for elastomer. a frequent use. Probe body –– Probe body Ø 8 mm. Ø 8 mm. Measuring bolt guided on ball –– Clamping possible over its entire length. bearing.. Adjustable –– Measuring bolt on ball bearing guide. distance between –– Hard chrome-plated probe body, hardened steel. lower bolt and electrical zero. –– Level of protection: IP62 as per IEC 60529. Interchangeable –– Probes compatible with measuring equipment from other suppliers also measuring insert. Thread M2,5. Car- available on request. bide ball tip Ø 3 mm. Cable length: 2 m DIN 45322 32.5 5-pin connector. Supply frequency: 26.1 4.0 13 kHz (± 5 %) Max. mechanical frequency**: 60 Hz..

0,025 μm/°C ø7.9 8 ø8.0 0 20 ± 0,5°C 430 430

Level of protection:

IP65 (IEC 60529) 49.05 1.0 Mobile weight: 1,9 g 36.04 (Series 439) 10.15 Mobile weight: 3,0 g (Series 451) ø7.9 8 ø8.0 0 20. 0

451 451

Measuring Nominal mea- Bolt retraction Sealing range, mm suring force*, N bellows 96430029 430 ± 0,5 0,75 Mechanical Nitrile 96441041 451 ± 0,5 0,60 Mechanical Nitrile

Measuring bolt Max. permissible Repeatability, Setting of lower stop Cable output Data sheet Nb travel, mm error for deviations μm of measuring bolt***, in linearity, μm mm (factory setting) (L in mm) 430 1,25 0,2 % (for a mea- 0,2 Adjustable from -0,7 Axial F96430029 suring span of to 0 (factory setting ± 0,5 mm) -0,58) 451 2,10 0,2 % (for a mea- 0,1 Fixed stops (factory Radial F96441041 suring span of setting: -0,58) ± 0,5 mm) * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-40 O-41 Electronic Length Measuring Equipment

GT31 Lever Probes ± 0,3 mm, 0,3 mm Measuring Travel, DIN 32876 Inclinable Lever Part 1 All-metal housing, matt-chromium Well suited for use where probes with axial movement measuring bolts are incon- finish 2 dovetail attach- venient for measurements. ments for clamping. –– Inclinable lever for measuring in two directions. Both lower and upper stops are –– Balanced lever system on ball-bearing. fixed. –– Interchangeable measuring insert, with carbide ball tip, inclinable through Stainless steel measuring stem. to 180°. Interchangeable –– Automatic reversal of the probing direction while the indication remains measuring inserts. unchanged. Carbide ball tip GT 31 with lever in –– Protected against shocks by 2 safety clutches. Ø 2 mm. Cable perpendicular position length: –– One-piece housing provided with 2 dovetails. 2 m. DIN 45322, –– Level of protection: IP40 as per IEC 60529. 5 pin connector. Other measuring inserts available as optional accesso- 01840105 ries..

ø 8h6 Supply frequency: 20 13 kHz (± 5 %) Max. 2 ø mechanical fre- 17 quency**: 25 Hz.

20 ± 0,5°C (90)

40 50 Protection level: IP40 (IEC 60529)

8,54 ø 6,4 1, 5

1,65 L Mobile weight: 12 g GT 31 GT 31 side view and top view

B Measuring direction

A Measuring direction

Shorter lever GT 31 GT 31 Figure A - the leverage matches 1:1, no correction of the Figure B - the leverage is no longer 1:1, correction of the measured value needed measured value is needed.

Note (Fig. A) With the insert lying parallel to the workpiece surface, the leverage matches 1:1. Therefore, no correction of the measured values is needed. (Fig. B, angle α) Any other position will change the effective lever length, so that read values must be corrected. In this connection, please consult the instruction manual.

Measuring Nominal mea- Lever retraction Sealing range, mm suring force*, N bellows 03210802 GT 31 ± 0,3 0,1 Without Without bellows 03210801 GT 31 ± 0,3 0,02 Without Without bellows 03210803 GT 31 ± 0,3 0,2 Without Without bellows

Measuring Max. permissible Repeata- Hysteresis, Setting of lower Cable output Data sheet lever travel, error for devia- bility, μm μm stop of the mea- No. mm tions in linearity, suring insert***, μm mm (L in mm) GT 31 0,7 0,2 + 50 · L2 0,1 0,25 Fixed lower and Angled 03200266 upper stops * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-42 Electronic Length Measuring Equipment

DIN 32876 Probes with Parallel Guidance, ± 2 mm or ± 2,9 mm, Part 1 5,8 mm Measuring Travel Hardened steel probe body, nickel-plated Modular construction enables the combination of elements, for example, such as Linear guidance on ball bearing. 4 M6 springs, pneumatic cylinders and stops. mounting threads. These universal probes are suited for multigauging fixtures as well as machines Fixed mechanical stops. Interchan- equipped with integrated inspection routines. geable inserts. Application: Minimal Dovetail.clamp for space usage with FMS Versatility of applications: mounting holder. units placed side by –– Probe can be used in any position for measuring. Cable length: 2 m. side 5-pin connector DIN –– Measuring direction is adjustable. 45322. –– Retraction of the measuring insert is adjustable. Supply frequency: –– Measuring force is adjustable depending on the accessory used. 13 kHz (± 5 %) Max. –– Possibility of using off-centre measuring inserts. mechanical frequency**: 25 Hz. Unique design:

-0,14 μm/°C –– Compact assembly noted for its robustness. –– Ball bearing guided movement. –– Wide variety of measuring inserts, holders and other accessories for 20 ± 0,5°C measuring applications. –– LVDT execution versions compatible with melectronic equipment from other IP50 (IEC 60529) suppliers available on request.

Mobile weight: 110 g Application: small Inspection report component measuring with a declaration of thanks to offset inserts conformity

FMS 100 FMS 102

Measuring Nominal mea- Bolt retraction Sealing range, mm suring force*, N bellows 03230019 FMS 100 ± 2 2 Retraction by air pres- Without sure (optional) bellows 03230049 FMS 130 ± 2,9 2 Retraction by air pres- Without sure (optional) bellows 03230028 FMS 102 ± 2 2 Retraction by air pres- Without sure (optional) bellows 03230050 FMS 132 ± 2,9 2 Retraction by air pres- Without sure (optional) bellows

Measuring Max.permis- Repeatabilty, Hysteresis, Setting of lower Cable output Data sheet bolt travel, sible error for μm μm stop of mea- No. mm deviation in suring bolt***, linearity, μm mm (L in mm) FMS 100 5,8 0,2 + 3 · L3 0,5 0,5 Fixed stops: Parallel 03200253 lower -2,9 upper +2,9 FMS 130 5,8 0,2 + 3 · L3 0,5 0,5 Fixed stops: Parallel 03200342 lower -2,9 upper +2,9 FMS 102 5,8 0,2 + 3 · L3 0,5 0,5 Fixed stops: Parallel 03200254 lower -2,9 upper +2,9 FMS 132 5,8 0,2 + 3 · L3 0,5 0,5 Fixed stops: Parallel 03200343 lower -2,9 lower +2,9 * Electrical zero (N) ± 25 % deviation limit. Valid in vertical mounting position, measuring bolt lowered and in static measuring. ** For an amplitude of 10 % to the last value of the measuring range. *** Distance from electrical zero.

O-42 O-43 Electronic Length Measuring Equipment

13 8 8

M6 M6

5 15 30 15 5 38 5 15 30 15 5

70 70 FMS 100 FMS 102 Configuration and Application of TESA FMS Probes

Shown below are the different possibilities for the activation and retraction of the probe insert during measurement cycles.

Application example A

––Activation of the probe insert in the direc- 1 Static probe body tion of the part to be inspected using the 7 2 2 Mobile probe body measuring force produced by the spring 3 Measuring element with fine

set. 3 adjust ––Without retraction of the insert. 4 Adjustable stop 5 Spring set for producing Result A measuring force During the placing of a new part to be 6 M6 mounting thread measured, the measuring insert remains in 4 6 1 6 5 7 Holder its contact position thanks to the measuring force produced by the spring set.

Application example B

––Activation of the probe insert in the direc- 5 Spring set for producing tion of the part to be measured using the measuring force measuring force of the spring set. 8 pneumatique actuator ––Retraction of the insert by pneumatic (Part No. 03260440) pressure through a pneumatic connection. 9 Connector (Part No. 024388)) Result B During the placing of a new part to be

measured, the measuring insert is retracted 9 8 5 through activation of pressure via the pneumatic actuator.

Application example C

––Activation of the probe insert in the 5 Spring set for producing direction of the part to be inspected by measuring force pneumatic pressure and the measuring 8 pneumatic actuator force of the spring set. (Part No. 03260440) ––Retraction of the insert by disabling the 9 Connector (Part No. 024388) pneumatic pressure. 10 Auxiliary spring element ATTENTION ! (Part No. 03260445)

The force of the spring set (5) must be equal 8 9 to that of the auxiliary spring element (10). 5 10 Result C During the placing of a new part to be measured, the measuring insert is automatically retracted due to the disabling of the pneumatic pressure. which guarantees about security during the measuring cycle.

This configuration is typically preferred when there is lack of space for connecting a pneumatic actuator (left side of example B).

O-44 Electronic Length Measuring Equipment

DIN 32876 Probes with Parallel Guidance, ± 2 mm or ± 2,9 mm, Part 1 5,8 mm Measuring Travel – Protected Version Hardened steel probe body, nickel-plated –– FMS 100-P, 102 -P, 130-P, 132-P provide dust protection of the 2 side faces. Linear guidance on ball bearing. 4 M6 mounting Modular concept for combining elements, for example, such as springs, pneuma- threads.. Fixed Application: mechanical stops. mesurement with tic actuators and stops. Interchangeable a protected FMS inserts. Holder with These universal probes are suitable for mutigauging inspection fixtures as well as dovetail clamping. machines with integrated automated inspection routines. Cable length: 2 m. 5-pin connector DIN Versatility of applications: 45322. –– Probe can be used in any position for measuring Supply frequency: –– Measuring direction can be changed 13 kHz (± 5 %). Max. mechanical fre- –– Retraction of the measuring insert is adjustable quency**: 25 Hz. –– Measuring force is adjustable, depending on the accessory used FMS 102-P –– Possibility of using off-centre measuring inserts -0,14 μm/°C Unique design:

20 ± 0,5°C –– Compact assembly noted for its robustness –– Ball bearing guided movement –– Wide variety of measuring inserts, holders and other accessories for IP54 (IEC 60529) FMS 100-P –– measuring applications –– LVDT execution versions compatible with melectronic equipment from other Mobile weight: 110 g suppliers available on request.

Inspection report with a declaration of conformity

Measuring Nominal mea- Bolt retraction Sealing range, mm suring force*, N bellows 03230037 FMS100-P ± 2 2 Retraction by air pres- Without sure (optional) bellows 03230051 FMS130-P ± 2,9 2 Retraction by air pres- Without sure (optional) bellows 03230038 FMS102-P ± 2 2 Retraction through air Without pressure (optional) bellows 03230052 FMS132-P ± 2,9 2 Retraction through air Without pressure (optional) bellows

Measuring Max. permis- Repeatability, Hysteresis, Setting of lower Cable Data sheet bolt travel, sible errors μm μm stop of measuring output No. mm for deviations bolt***, mm in linearity, μm (L en mm) FMS100-P 5,8 0,2 + 3 · L3 0,5 0,5 Fixed stops: lower Parallel 03200283 -2,9 upper +2,9 FMS130-P 5,8 0,2 + 3 · L3 0,5 0,5 Fixed stops: lower Parallel 03200344 -2,9 upper +2,9 FMS102-P 5,8 0,2 + 3 · L3 0,5 0,5 Fixed stops: lower Angled 03200289 -2,9 upper +2,9 FMS132-P 5,8 0,2 + 3 · L3 0,5 0,5 Fixed stops: lower Angled 03200345 -2,9 upper +2,9

O-44 O-45 Electronic Length Measuring Equipment

13 8 8

M6 M6

5 15 30 15 5 38 5 15 30 15 5

70 70 FMS 100-P FMS 102-P

Configuration and Application of TESA FMS Probes

Shown below are the different possibilities for the activation and retraction of the probe insert during measurement cycles.

Application example A

Application example B

measured, the measuring insert is retracted 9 8 5 through activation of pressure via the pneumatic actuator.

Application example C

This configuration is typically preferred when there is lack of space for connecting a pneumatic actuator (left side of example B).

O-46 Electronic probe display units – up to 2 probes

ROHS 2 according to 2011/65/EU TESATRONIC TWIN-T10 probe display unit REACH according to –– Portable display TESATRONIC TWIN-T10 for TESA inductive probe. EC 1907/2006 WEEE according to –– Autonomous instrument used during assembly, on an inspection workstation 2002/96/EC of a production line, for final inspection or directly on a machine on the shop floor. 10 x 5 mm –– Frequently used with a GT 31 lever probe for geometry measurements: form For a temperature of tolerances (straightness, flatness etc.) or orientation tolerances (parallelism, 20°C and a relative perpendicularity, etc.). humidity of ≤ 50 %: –– Function TOL for measurements with tolerances. Analogue and digital response time: ≤ 100 –– Memory function for values MAX, MIN or MAX-MIN for dynamic measurements. ms. Holding of digital –– Function for zero-setting of the display, for easy comparative measurements display: ≥ 100 ms. with a reference part. Supply: 4 batteries AA 1,5 V, type LRC 6. –– Special ZOOM mode for a more detailed visualization of the analogue scale. Power consumption: This mode simplifies the alignment and fine adjustement during assembly. ≈ 7 mW/3,5 V. Probe supply voltage: 0,7 V. Other features: Supply frequency: –– 4 or 7 measuring ranges from ± 5 µm to ± 5 mm, or switchable 13 ± 0,65 kHz automatically depending on the measured value. For a temperature of 20°C and a relative –– Access to functions by direct keys. humidity of ≤ 50 %: –– Millimetre/inch conversion. Zero drift and signal amplification: –– 1 probe signal input. ≤ 0.005 %/° C. –– Power supply by standard AA batteries. Display frequency –– RS232 digital output (TLC connector). limit with respect to input signal: 10 Hz

IP63 (IEC 60529)

2004/ 108/EC EN 61326-1 annex A RS232 via TLC connector

100 x 170 x 38 mm (W x D x H)

LCD display size: 70 x 62 mm

500 g (including batteries)

5 decades plus minus sign

± 1 digital step

Value limit for a temperature of 20°C and a relative humidity of ≤ 50 %: Analogue display: 1 % Digital display: 1 %

TWIN-T10

Designation Number of probe Automatic Analogue Memory func- inputs conversion of scale zoom x5 tion for values range MAX, MIN, MAX-MIN 04430013 TESATRONIC TWIN-T10 1

O-46 O-47 Electronic probe display units – up to 2 probes

Run-out measurement with TWIN-T10 and GT 31 lever probe

STANDARD ACCESSORIES: 03210802 GT31 lever probe, ± 0, 3 mm, F = 0,10 N, standard version 04768000 Hand switch for manually triggering data transfer. Jack plug connector, 1,8 m - TESA SPC PRINTER printer - TESATRONIC TT display units 04768001 Foot switch for triggering data transfer. Jack plug, 1,8 m - TESA SPC PRINTER printer - TESATRONIC (TT) display units 04760181 TESA TLC-USB CABLE for instruments with a TLC connector 04760182 TLC-DIGIMATIC CABLE for instruments with a TLC connector 04760180 TESA TLC-TWIN wireless transceiver. Compatible with any instrument equipped with a TLC connector (TESA Link Connector) 05030012 TWIN-STATION Receiver for wireless TLC-TWIN transceiver 04981001 DATA-DIRECT software and dongle 04981002 STAT-EXPRESS Software and dongle 01460008 Back with central lug 01460009 Back with offset lug

O-48 Electronic probe display units – up to 2 probes

DIN 32876 TESATRONIC TT20 and TT60 Probe Display Units Part 1

110 mm scale length –– Functional reliability. –– User-friendly. 6-decade display –– Essential for inspection in production or metrology laboratory. plus minus sign TESATRONIC TT20 12,5 x 6,6 mm Combined digital and analogue indication 126 x 62 mm LCD display, 2 probe inputs for single measurements, sum and difference measurements with 50 scale –– Large LC display for comfortable and error-free reading. divisions –– Pseudo-analogue bargraph indication for a better repeatability and negligible Value limit for a temperature of hysteresis. 20°C and a relative –– Choice between pointer or bargraph indication. humidity of ≤ 50 % –– LCD display for all functions. TT20: Analogue display: –– 7 measuring ranges, switchable manually or automatically according to the 2% measured value. Digital display 0,3 % Digital output: 0,3 % –– Direct conversion from metric to inch units. TT60: –– Touch button for the indication setting of of each measuring channel. Analog display: 2 % –– Keys for introducing limit values. Digital display: 0,3 % –– Classification of values (3 classes) and display through colour LEDs with signal Analogue output: outputs. 0,3% –– Locking of displayed values for step by step measurement routines. Digital output: 0,3% –– Automatic recognition of the type of connected TESA probe with adaptation of ± 1 numerical the measurement signals to the value of output connected (valid only for TESA interval probes produced from 1997 onwards). 255 x 235 x 120 mm –– Opto-coupled RS232 output, bidirectional. (W x D x H) –– Power supply through mains adapter. Resistant plastic material TESATRONIC TT60 For a temperature of Same features as TESATRONIC TT20, but with following added functions: 20°C and a relative humidity of ≤ 50 %: –– Memory for retaining extreme values "max.", "min.", "max.-min." along with TT20: mean value obtained from "max." minus "min.". Response time of analogue, digital and –– Dynamic measurement with acquisition of >100 single values. LED classification –– Value classification with output signals through contact relay for 5, 10, 20 or displays:: ≤ 80 ms. 40 acceptable classes. Maintenance of digital display: –– Analogue output for exterior processing of signals. 80 ms. TT60: Response time of analogue, digital and LED classification displays: ≤ 80 ms. Holding of digital display: 80 ms. Response time of the analogue output signal in relation to analogue display: ≤ 30 ms. TT60 TT20

Measuring range Memory zoom x5 04430009 TESATRONIC TT20 Display unit for 1 or 2 – – inductive probes 04430010 TESATRONIC TT60 Display unit for 1 or 2 – inductive probes

O-48 O-49 Electronic probe display units – up to 2 probes

For a temperature of 20°C and a relative humidity of ≤ 50 %: TT20: Response time of analogue, digital and LED classification Number of probe Automatic switching of range displays: ≤ 80 ms. inputs Maintenance of TESATRONIC TT60 Display unit for 1 or 2 2 digital display: inductive probes 80 ms. TT60: TESATRONIC TT20 Display unit for 1 or 2 2 Response time of inductive probes analogue, digital and LED classification displays: ≤ 80 ms. Holding of digital display: 80 ms. Response time of Delivered with the following accessories: the analogue output 04761054 Battery charger 100 ÷ 200 VAC signal in relation to 50 ÷ 60 Hz, 6,6 V DC, 750 mAh analogue display: ≤ 30 ms. supplied without power cable 04761055 Mains cable EU RS232 opto-coupled output for charger 0471054 TT60: Voltage Range: ± 2 V to ± 10 V. Output current: ≤ 2 mA. Load Optional accessories: adjustment: ≥ 5 kΩ. Background 04768000 Hand switch for manually triggering data transfer. Jack plug connector, 1,8 m noise (probe at electrical zero) ≤ 1 mV. – TESA SPC PRINTER printer Reference potential: – TESATRONIC TT display units ground 0 V. 04768001 Foot switch for triggering data transfer. Jack plug, 1,8 m Supply: 6,5 V DC up to 7,3 V DC. Supply frequency: – TESA SPC PRINTER printer 13 ± 0,65 kHz. Power – TESATRONIC (TT) display units consumption: 2 W. 04761062 Opto-USB cable, Duplex, 2m Monitored voltage Bidirectional communication variations. Probe supply voltage: 3 V. 04761049 Opto-RS cable, Duplex, 2m Protection of frontal Bidirectional communication face: IP54 (IEC 60529, DIN 40 050) IEC/EN 61326-1 USA: CFR47, Part 15, Subpart B, Class B, Digital Device

1,1 kg

O-50 Electronic probe display units – up to 2 probes

DIN 32876 TESATRONIC TT 80 and TT 90 Probe Display Units Part 1

110 mm scale length High resolution display units Combined analogue/digital display 6-decade display plus minus sign Two probe inputs for single, sum and difference measurements. In addition to TESATRONIC TT60 funczions, TT 80 has the following additional 12,5 x 6,6 mm functions:

126 x 62 mm –– 9 measuring ranges with digital steps of 0,01 μm or 0.000001 in. LCD display, –– Memorisation of extreme values "max.", "min.", "max. minus min." as well as with 50 scale the mean of the two values "max." and "min.". divisions –– Dynamic measurement with acquisition of more than 10 single values per Limit value for a temperature of second. 20°C and a relative –– Classification of measured values with a contact relay providing output signals humidity of for 5, 10, 20 or 40 acceptable classes. ≤ 50 %: Analog display: 2 % –– Analogue output for external processing of signals. Digital display: 0,15 % In addition to TESATRONIC TT60 functions, TT 90 has the following additional Analog output: functions: 0,3 % Digital output: –– 9 measuring ranges with digital step of 0,01 μm or 0.000001 in. 0,15 % –– Memorisation of extreme values "max.", "min.", "max. minus min." plus the mean of both values "max." and "min.". ± 1 digital interval –– Dynamic measurement with acquisition of more than 10 single values per second. 255 x 235 x 120 mm (W x D x H) –– Classification of measured values with output signals through contact relay for 5, 10, 20 or 40 acceptable classes. Resistant plastic –– Analogue output for external signal processing. –– Output for bolt retraction control. –– Selection of stabilisation time for measuring cycles. –– RS digital output for values to the micron.

TT 90 TT 80

Measuring range Memory zoom x5 04430011 TESATRONIC TT80 – High precision electronic display Application: TT 80 with 04430012 TESATRONIC TT90 – a SIP (Société gene- High precision electronic display voise d'instruments de physique) high precision measuring bench

Number of probes inputs Automatic conversion of range TESATRONIC TT80 High preci- 2 sion electronic display TESATRONIC TT90 high preci- 2 sion electronic display

O-50 O-51 Electronic probe display units – up to 2 probes

For a temperature of Delivered with the following accessories: 20°C and a relative humidity of 04761054 Battery charger 100 ÷ 200 VAC / 50 ÷ 60 Hz, 6,6 V DC, 750 mAh, supplied without power cable ≤ 50 %: Response 04761055 Mains cable EU for charger 0471054 time analogue, digital and LED displays classification: ≤ 100 ms. Holding of digital display: 100 ms. Response time of the analogue output signal in relation to analogue Optional accessories: display: 04768000 Hand switch for manually triggering data transfer. Jack plug connector, 1,8 m ≤ 30 ms. - TESA SPC PRINTER printer For a temperature of - TESATRONIC TT display units 20°C and a relative humidity of 04768001 Foot switch for triggering data transfer. Jack plug, 1,8 m ≤ 50 %: - TESA SPC PRINTER printer Zero drift and signal - TESATRONIC (TT) display units amplification: ≤ 0,005 %/°C. No 04761062 Opto-USB cable, Duplex, 2m drift of stored Bidirectional communication values. Frequency 04761049 Opto-RS cable, Duplex, 2m limit for all displays Bidirectional communication frequency, analog output and memory in relation to input signal: 10 Hz RS232 opto-coupled output Voltage range of ± 2 V to ± 10 V. Out- put current: ≤ 2 mA. Load adjustment: ≥ 5 kΩ. Background noise (probe to 0 electric) ≤ 1 mV. Reference potential: analog ground 0 V 6,5 Vdc up to 7,3 V DC. Consumption: 2 W. Monitored voltage fluctuation. Supply voltage for probe: 3 V Protection of frontal face: IP54 (IEC 60529, DIN 40 050) IEC/EN 61326-1 USA: CFR47, Part 15, Subpart B, Class B, Digital Device

1,1 kg

O-52 Electronic probe display units – up to 2 probes

DIN 32876 TESATRONIC TTA20 Probe Display Unit Part 1

Length: 100 mm Compact design with analogue indication and value classification of measured values. Limit value for a temperature of Aluminium housing, designed for shop floor applications, user-friendly. 20°C and a relative –– Easy-to-read analogue display with mirror strip in order to avoid parallax error. humidity of ≤ 50 %: Analog Dis- –– 6 measuring ranges. play: 1,5 % Analog –– Metric/Inch conversion. output: 0,3 % –– Zero setting potentiometer for display. Display: negligible. Classification –– 2 probe inputs for single, sum or difference measurements. signals: 5 % –– 1 auxiliary signal input, e.g. for all correction values. 258 x 190 x 158 mm –– Colour LEDs of green for "Good", yellow for "Rework" and red for "Scrap". (W x D x H) –– Potentiometer for setting limit tolerances. Die-cast aluminum –– Polarity reverse switch for classification signals case, designed for (internal or external dimensions). the workshop –– Switch for locking or unlocking a displayed value. For a temperature of –– Analogue output for a display unit or external recording. 20°C and a relative humidity of ≤ 50 %: Response time of the analogue display: ≤ 1 ms. Response time of the analogue output signal from the analog display: 20 ms. Response time for classification signals: 10 ms. For a temperature of TTA20 20°C and a relative humidity of ≤ 50 %: Zero drift: ≤ ± 0,005 % /°C. No drift of stored values. Frequency limit for analogue display: Number of measuring Measuring Memory Power 1 Hz. Frequency limit for analogue ranges Min range / range zoom supply output: 50 Hz. Max range max (µm) x5 Frequency limit for 04430003 TTA20 6 / min ± 3 max ± 1000 – – Network classification: 30 Hz

Delivered with the following accessories: 03160015 Mains cable CH 2 m 03160016 Mains cable, EU, 2 m 03160017 Mains cable without plug, 2 m for TTA20

Optional accessorY: 04460004 Connector 15 pins for analogue output and classification signal ofTT A20

µm µm in in ± 1000 50 ± 0.1 0.005 ± 300 10 ± 0.03 0.001 ± 100 5 ± 0.01 0.0005 ± 30 1 ± 0.003 0.0001 ± 10 0,5 ± 0.001 0.00005 ± 3 0,1 ± 0.0003 0.00001

Number of probe inputs Automatic conversion of range 2 –

O-52 O-53 Electronic probe display units – up to 2 probes

Voltage: ± 1 V. Out- Accessories for TESATRONIC TT Units put current ≤ 3 mA. Adjustment load ≥ 2 kΩ. Residual ripple (at electrical zero): ≤ 1 mV. Reference potential: analogue ground 0 V Supply voltage 230 or 115 V -10 % to +20 %, 50-60 Hz. Virtual power: 20 VA. Supply voltage for probe: 1,5 Vrms -10 04761054 % to +5 %. Frequency: 13 kHz ± 0,5 %. 047610556 04761055 Level of protection: IP40 (IEC 60529) EN 50081-1 EN 50081-2 EN 50082-1 EN 50082-2

3,4 kg

03160015 03160016 03160017

04761054 Battery charger 100 ÷ 200 VAC 50 ÷ 60 Hz, 6,6 V DC, 750 mAh supplied without power cable 04761055 Mains cable EU for charger 0471054 04761056 Mains cable US for charger 0471054 03160015 Mains cable CH, 2 m for TTA20 03160016 Mains cable EU, 2 m for TTA20 03160017 Mains cable without plug, 2 m for TTA20 04460004 Connector 15 pins for analogue output and classification signal ofTT A20

O-54 Electronic Length Measuring Equipment

±2 mm, ±5 mm Electronic interface units Electronic interfaces to manage, synchronize inductive probes and allow data 0,1 μm transfer to a computer or an automatic inspection machine.

Field error indication (pictogram / TESA Probe Interface Boxes - BPX Series text) to a temperature of 20°C and a relative humidity Modular system available in 2 versions (BPX and TWIN-Station) for the conver- of ≤ 50 %: Digital output: sion of measured signals to digital values and transmission of these values to a ± (0,05 + 0,15 % computer. These units are key components for multigauging inspection fixtures of range) for centralised process control systems. 55 x 172 x 155 mm Signal inputs – 1 to 4 TESA standard half-bridge probes. (H x W x D) Signal output – digital, RS232 through USB port. Housing in aluminium –– Direct connection to the computer’s USB port. –– Stand Alone operating mode: program routine via the computer, enabling the For a temperature of 20°C and a relative BPX box to execute a simple measuring function with classification signal relay humidity of ≤ 50 %: via connector Sub-D 15P. Zero drift: –– Optimal adaptation for various measuring applications, for example, ≤ ± 0,05 %/°C. Sensitivity drift: connection of 16 probes thanks to serial USB connections on 4 BPX boxes. ≤ ± 0,05 %/°C. –– Increased functional reliability and high precision. Acquisition time: –– Increased immunity to negative environmental effects, whether of electrical 10 ms (between two consecutive origin or provoked by liquid and solid contaminants. measurements) 1 –– BPX is compatible and can be used with TWIN-station. ms (timing window) time data transfer of –– TIS interface software is included in the BPX (part number 05030012) for dis- digital serial output play of measured values. Possibility of indicating tolerance values, and simple (USB): depends on functions +A, -A, +A+B, +A-B, export of values to a .csv file. the operating system of the computer. USB port (USB Hub) Communication: USB 2.0, 3 external ports (≤ 100 mAh) Supply voltage of the charger: 115 to 230 Vrms, charger frequency 50 ÷ 60 -10 to +15 % Hz IP40 (IEC 60529) (DIN 40050) IEC/EN 61326-1 U.S. 47 CFR part 15, BPX Front BPX Rear subpart B, Class B digital device 1 kg (BPX) 0,85 kg (TWIN-STATION) Power supply 100 ÷ 240 V, 50 ÷ 60 Hz (04761054) EU Cable, CH (04761055) U.S. Cable (04761056)

TIS software included in the BPX supply

Number of probe Number of I / O Connector inputs (In / Out) controllers 05030010 4 1 / 3 Sub-D 15 p/f (for In/ Out signals)

O-54 O-55 Electronic Length Measuring Equipment

TWIN-STATION Receiver for TESA Wireless Probes ± 2 mm, ± 5 mm

Modular system available in 2 executions (TWIN-STATION and BPX) for the conver- 0,1 μm sion of inductive probe signals into digital values for transmission to a computer. For a temperature of These units are important components for measuring fixtures requiring freedom 20°C and a relative of movement without any constraints and without any cables, a wireless trans- humidity of mission ≤ 50 %: Digital output: ± (0,05 + Signal inputs – 1 to 8 TESA half-bridge wireless probes* 0,15 % of measuring range) Signal outputs – digital, RS232 through USB port 55 x 172 x 155 mm –– Direct connection to the USB port of the computer. (H x W x D) –– Perfect fit for your metrology applications through the connection of up to 16 wireless probes by means of serial USB to 2 TWIN-STATION units. Housing case in aluminium –– Great functional reliability and high accuracy. –– TWIN-STATION is compatible and can be used with BPX. For a temperature of 20°C and a relative –– TIS interface software TIS included in supply of TWIN-STATION (part no. humidity of ≤ 50 %: 05030012): display of measured values. Possibility of indicating tolerances, Zero drift: ≤ ± 0,05 %/°C. simple functions +A, -A , +A+B, +AB , and export of values to a .Csv file. Sensitivity drift: Note: The sale of TWIN-STATION is limited to EU countries, Switzerland, USA and ≤ ± 0,05 %/°C. Canada. Acquisition time: 20 ms (between two * The sale of wireless probes is limited to EU countries, Switzerland, USA, Canada consecutive mea- and China. surements) 2 ms (timing window) Time for data transfer from digital serial output (USB): depends on the operating system of the computer Power supply via USB cable connection – directly to PC (USB port) – to a USB-connected hub – to a BPX probe interface (05030010) IP40 (IEC 60529) GTL 21 W wireless (DIN 40050) probe with VERIBOR (optional) IEC/EN 61326-1 U.S. 47 CFR part 15, subpart B, Class B digital device

TWIN-STATION, front TWIN-STATION, rear 0,85 kg

USB cable, 1,80 m

TIS Software, inclued in the TWIN-STATION supply

Number of wireless probes Power supply Weight, kg per TWIN-STATION 05030012 1-8 Power supply via: 0,85 – USB port of PC – USB-connected hub – BPX

O-56 Electronic Length Measuring Equipment

± 0,5 % with reference to the TESA Probe Interface Boxes with Analogue Output – measuring span Series M4P-2 ± 10 to ± 15 V DC, Signal inputs – TESA standard execution probes (Half-bridge) 60 mA Signal outputs – analogue (in ± V/mm) ≤ ±100 ppm/°C, stability at zero = –– Connection of up to 32 TESA standard half-bridge probes. ≤ ±0,2 μm/°C –– Connection possible to a PC through the A/D transducer. IP50 (IEC 60529)

Rack with 3 M4P-2 interfaces Multi-gauging fixture with 1, 2 or 4 M4P-2 interfaces

Sensivity Number of Dimensions Analogue Weight (kg) (mV / V /mm) probe inputs (mm) outputs S48001721 M4P-2 interface 4 probe 73,75 4, including a 36 x 100 x 120 ± 1 V/mm, 0,6 inputs with demodulator and demodulator ± 2,5 V/mm, analogue output in V/mm ± 5 V/mm, ± 10V/mm S48001722 R2M-1 rack for 2x M4P-2 – 8 (with 2x 55 x 212 x 144 – 0,9 M4P-2) S48001723 R4M-1 rack for 4x M4P-2 – 16 (with 4x 160 x 212 x – 1,2 M4P-2) 144 S48001724 Supply module MA4-2, – Voltage: 230 85 x 222 x 146 Output 1,1 230V ±10 % Vac, voltage: 50 Hz ± 15V for 32 probes S48001731 Power supply MA4-2, – Voltage: 110 85 x 222 x 146 Output 1,1 110 V ±10 % Vac, voltage: 60 Hz ± 15V for 32 probes

Accessories for M4P-2 probe interface

S48001725 M4P-2 connecting cable to PC, 2m DB-37 pins m/f

O-56 O-57 Probe Accessories

Adaptor Cable: DIN 5p Connector to USB Type A Connector DIN 32876 Part 1 Allows for quick and easy connection of any TESA standard half bridge probe to a PC USB port. 0.1 μm

Signal inputs – TESA standard probes (Half-bridge) 2 V effectively Signal outputs – digital RS 323 through USB port 13 kHz ± 0,5 % At 20°C and relative humidity ≤ 50 %: error of 'indication = 0,3 % ± 0,1 μm zero drift ± 0,01 %/°C V. Standard refresh speed = 80 ms. Measuring Deviation span Zero drift Maximum refresh speed = 42 ms. range, mm of indication Distance between 03260500 Cable adapter DIN 5p for USB. ± 2 mm 0,3 % ± 0,1 μm ± 0,01 %/°C the stops and the enables connection of TESA electrical zero probes sensivity 73,75 mV/V/ cannot be adjusted. mm directly to a USB port Length of cable: 1,2 m. Note: the 03260501 Cable adapter DIN 5p for USB. ± 5 mm 0,3 % ± 0,1 μm ± 0,01 %/°C total error should enables connection of TESA take into account probes sensivity 29,50 mV/V/ the error of the mm directly to a USB port probe and the error of the adapter. USB 2.0 RS232, virtual COM port

20 ± 0,5°C

IP51 (IEC 60529) Cable adapter: DIN 5-pin connector to USB connector type A

O-58 Electronic Length Measuring Equipment

Input impedance 970 ± 50Ω (13 kHz) Calibration Standards – Dummy Probes or 2150 ± 50Ω (standard 0 μm) Phase (13 kHz): Calibration standards – also known as "dummy probes" – are resistance dividers. 71 ± 2°. Input Each calibration standard simulates a given length dimension with high accuracy. resistance: 100 ± 5Ω. Output Each calibration standard has 2 values (positive and negative). The values indi- impedance at cated below are the nominal values. 13 kHz: 1000 ± 2Ω. Phase (13 kHz): 0,2° These products are calibrated and supplied with an inspection report that shows Dummy probe (half- the values (actual values) measured during calibration and the related measuring bridge), sensivity 73,75 mV/V/m. uncertainty. Suitable for instruments with following features: The calibration standards are connected to the instrument in place of regular Frequency: 13 probes. For the calibration and all required setting operations of the instrument, ± 0,65 kHz, Voltage: 3 ± 0,015 Veff (2 certain criteria and conditions need to be respected.Consult the user manual or symetrical voltages get in touch with our specialists for further information. of 1,5 Veff) Input and output impedance: ≤ 0,2Ω et 2000Ω, respectively Calibration: 40 % to 60 %. Operating: 20 % to 80 %. Storage: 5 % to 95 %. Without condensation.

IP40 (IEC 60529)

Inspection report

Ø 18 mm, length 118 mm

≈ 45 g Set of 3 calibration standards (S41077249)

20 ± 0,5°C, stabilisation time = 8 h

± 3 ppm/°C. Ageing: ± 30 ppm/a Value of the calibration standard (microns) S41078077 Dummy probe ± 0 S41078079 Dummy probe ± 3 S41078228 Dummy probe ± 100 S41078230 Dummy probe ± 190 S41078087 Dummy probe ± 300 S41078332 Dummy probe ± 500 S41078751 Dummy probe ± 1000 S41078752 Dummy probe ± 1900 S41077249 Set of 3 dummy probes ± 0 / ± 100 / ± 1000 S41078654 Set of 2 dummy probes ± 190 / ± 1900

O-58 O-59 Accessories for axial probes

Inserts for axial probes, with M2 thread

Extensions for Inserts with M2 Thread

M2 M2 L, mm ø3,5 03540505 10 s = 3 03540506 15 03540505, 03540506

Measuring Insert with Cylindrical Measuring Face, Lock Nut for Radial Alignment, M2 Thread

6 2,5

ø4 L, mm M2 03510503 Carbide 6 s = 3 2 03510503

Hemispherical Measuring Inserts, M2 Thread

R, mm Material L, mm 03510204 R 1 Carbide 3 03510103 R 5 Carbide 3

3 3 ø4 ø4 M2 M2

R1 R5 s = 3 s = 3 03510204 03510103

Spherical Measuring Inserts, R = 5 mm, M2 Thread

L 5 M2

ø1,5 L, mm 03510202 Carbide 16 R5 03510203 Carbide 26 s = 3 ø3,5 03510202, 03510203

O-60 Accessories for axial probes

Inserts for axial probes, with M2,5 thread

Extensions for Measuring Inserts, Ø 4 mm, 10 – 40 mm

L, mm M2,5 03540501 10

03540502 15 ø4 03540503 20 03540504 40 03540501 to 03540504 Standard Spherical Measuring Inserts, R = 1,5 mm, L = 6 mm 65

L, mm R1,5 03510001 L=6 mm Steel 6 ø5 03510002 L=6 mm Carbide 6 M2,5 03560001 L=6 mm Sapphire 6 03510001, 03510002, 03560001

Spherical Measuring Insert with 4 Interchangeable Pins, R = 1,5 mm, Length 16-46 mm 16/26/36/46

R1,5

L, mm ,5 ø1 03510201 Steel 16, 26, 36, 46 03510201 9

Spherical Measuring Inserts, R = 5 mm, L = 6 mm

L, mm 03510101 Steel 6 R5 03510102 Carbide 6 03510101, 03510102 Insert with Cylindrical Measuring Face, Counter Nut for Radial Alignment 2,5 3 3,

6 L, mm 03510502 Carbide 6 03510502 ø2 Spherical Measuring Inserts, R 1 – 8 mm, L > 18mm

Ø, mm 03560051 Carbide 1 18 03560052 Carbide 2 M2,5 03560053 Carbide 3 D 03560054 Carbide 4 ø5 03560055 Carbide 5 03560051 to 03560058 03560056 Carbide 6 03560057 Carbide 7 03560058 Carbide 8

O-60 O-61 Accessories for axial probes

Inserts for axial probes, with M2,5 thread

Inserts with a Flat Measuring Face Ø 1,5 mm, Interchan-

geable Pin, Steel or Carbide 20

ø5 L, mm

03560008 1,5 Steel 20 ø1.5 8 03560009 1,5 Carbide 20 03560008, 03560009 Inserts with Flat Measuring Face, Ø 2 mm, Steel

L, mm L1, mm L1

03560026 2 5 2,8 ø5

03560027 2 10 7,8 ø2 L 03560028 2 15 12,8 03560029 2 20 17,8 03560026 to 03560029 Insert with Offset (6,5 mm) Measuring Contact Point, Lock

Nut for Radial Alignment 1,6 0, 5 5 6,

L (offset), mm 6 03510401 Steel 6,5 0, 3 ø5 03510401 Inserts with a Flat Measuring Face, Ø 2,5 – 3,4 mm

L, mm øD 03510801 2,5 Steel 6 03510802 2,5 Carbide 6 ø4 03560022 3,4 Steel 8 03560023 3,4 Carbide 8 03510801, 03510802, 03560022, 03560023 Inserts with Flat Measuring Face, Ø 5 – 10 – 20 mm ø5

L, mm 5 03560012 5 Steel 5 03560012, 03560013 03560013 5 Carbide 5 03560014 10 Steel 6 03560015 10 Carbide 6 ø1 0 03560016 20 Steel 3,6 03560016 6 Insert with Off-centre (6,5 mm) Narrow Face, Lock Nut for Radial Alignment 1 6, 5 0, 5

B (measuring 5 face contact), mm 16 03510602 Carbide 0,5 3, 3 5

03510602

O-62 Accessories for axial probes

Inserts for axial probes, with M2,5 thread

Insert with a Flat Measuring Face, Ø 2,5 mm, Adjustable Parallelism, Counter-nut for Radial Alignment

16 2,3

ø2,5

03510902 2,5 Carbide 16 ø4

03510902 ø7,5 Insert with Offset (12 mm) Contact Point, Lock Nut for Radial Alignment 15 12 ø2

L (offset), mm ø7 03560063 Steel 12

03560063 0, 4 Insert with Narrow Measuring Face, Adjustable Paralle- lism, Counter-nut for Radial Alignment 16 2,3

2, 5 B, mm 03510702 Carbide 0,5 ø4

ø7,5 0, 5

03510702 Inserts with Blade-shaped Measuring Face, Lock Nut for

Radial Alignment 8 0. 3

ø5 L, mm B (measuring face), mm 03560024 Steel 8 0,3 ø3.4 03560025 Carbide 8 0,3 03560024, 03560025 Measuring Inserts with Ball-bearing Rollers, Lock Nut for Radial Alignment 17,25 7,5 5 1, 0,003

Roller shape L, mm 5 03560010 Cylindrical Steel 17,25 03560011 Domed Steel 17,25 7

03560010, 03560011 Insert with Needle Contact Point

3,0 8 2,0

1.6 03560030 03560030

O-62 O-63 Accessories for axial probes

All values given in Spring sets, bellows, clamping elements, ma- the table for the measuring force nual retraction for axial probes equal nominal values at electrical Spring Sets for Axial Probes zero; max. deviation ± 25 %. Valid for upright assembly position with downward oriented measuring bolt, Measuring force (N) and used in static 03260419 Spring sets for GT22 0,16 measurement. 03260420 Spring sets for GT22 0,25 03260457 Spring sets for GT21/22 0,63 03260422 Spring sets for GT21/22 1,0 03260423 Spring sets for GT21/22 1,6 03260424 Spring sets for GT21/22 2,5

Nitrile: resistant Bellows for Axial Probes synthetic sealing for normal use. Viton: high-resistance synthetic sealing. Used in conditions where probes are permanently 03260468 For 4,3 mm bolt travel GT 21, 22, GTL Nitrile exposed to coolants 21, 211, 22 and lubricants. 03260470 For 4,3 mm bolt travel GT 21, 22, GTL Viton 21, 211, 22 03260489 For pressure probe 4,3 mm bolt travel Viton GTL 212, 222 03260491 For 10,3 mm bolt travel GT 27, 271, 28, Viton Protection bellow 61, 611, 62 03260490 For pressure probe 10,3 mm bolt travel Viton GT 272, 282, 612, 622

Clamping Elements for Axial Probes Elements with 3 clamping faces – Prevents any deformation of the measuring bolt guiding system, thus preserving all the metrological properties of the probe.

A mm 02611013 VKD clamping screw M4 02611014 VKE clamping sleeve Ø 8 mm 01860401 Y61 fixing clamp Ø 5,6 mm and Ø 9,5 with dovetail 02660048 VDE 28 probe holder Ø 8 mm

ø4,3 / 7,5

0 10 -200

ø10H 7 28 10 ø8

5 20 5 M4 ø1,5 30 M4 ø8 0,7 12

6 12

Fixing clamp for axial VKE – clamping sleeve VKD – clamping screw VDE – clamping élément with probe sleeve and clamping screw

O-64 Probe Accessories

Manual Measuring Bolt Retraction for Axial Probes

03540104 TB 11 retraction device components Consisting of: ––1 Washer TB102 (03540102) ––1 Lifting Lever TB101 (03540101) 03260401 Manual pneumatic retraction Suitable for GT 22, 271, 28, 42, 44, 611, 62 – GTL211, 22 probes device. Consisting of: ––1 hand-operated vacuum pump ––1 tube of 1m, Ø 4,7 mm (ref. 03540405) 03540405 TB311 flexible tube

Stainless steel measuring insert, Accessories for GT 31 lever probes carbide ball tip

Probe Inserts for GT 31 Lever Probes

Lever – L, mm amplification 03260402 1 1 : 1 32 One-piece shaft 03260410 2 1 : 1 32 One-piece shaft 03260403 3 1 : 1 32 One-piece shaft 03590002 1 1 : 1 32 Two-piece shaft 03590003 2 1 : 1 32 Two-piece shaft 03590004 3 1 : 1 32 Two-piece shaft 03590005 4 1 : 1 32 Two-piece shaft

03260410 03260410

Fixing Bracket for TESA GT 31 Lever Probe

ø 6,4

6,3

03240100 Fixing bracket with dovetail 33 clamp or cylindrical bore for GT31 probe

R9 03240100

O-64 O-65 Accessories for universal FMS probes

Inserts with Ø 4 mm mounting shaft, for FMS probes Probe Inserts with a Flat Rectangular Face, Ø 4 mm Mounting Shaft for FMS Probes L 4 3 ø

L, mm 2,5 02660066 Carbide 12

02660068 Carbide 25 6

02660067 Carbide 12 0,8 02660069 Carbide 25 02660067, 02660069

L 6 3 ø 4 6 0,8 02660066, 02660068

Probe with 2 Cylindrical Measuring Faces with Ø 4 mm Mounting Shaft, for FMS Probes

L 4 4 ø R3 R3

L, mm 1,1 02660070 Carbide 20 02660070, 02660071, 02660072 02660071 Carbide 40 L

02660072 Carbide 60 1,1 4

02660082 Carbide 40 ø 10 02660083 Carbide 60

02660082, 02660083

Insert with Ø = 2 mm Diameter Contact Pin, Hemispheri- cal Face with Ø 4 mm Diameter Mounting Shaft for FMS Probes L 10 ø4 ø2

L, mm 02660074 Carbide 40 02660074

Probe with Ball Tip Ø 4 mm for FMS Probes

L 4 ø øD L, mm 02660076 3 Carbide 20 02660076 to 02660081 02660077 3 Carbide 40 02660078 3 Carbide 60 30 L 02660079 5 Carbide 20

02660080 5 Carbide 40

4 ø 02660081 5 Carbide 60 10 02660084 5 Carbide 20 ø 5 02660085 5 Carbide 33 02660084, 02660085

O-66 Accessories for universal FMS probes

Inserts with Ø 6 mm mounting shaft, for FMS probes Inserts with Ball Tip, Ø 6 mm Mounting Shaft, for FMS Probes

ø3 ø6 ø6 ø2 ø4 ø5

10 L, mm 20 55 øD 00760058 3 Carbide 55 M1,4 00760059 5 Carbide 56 56 ø10 00760060 10 Carbide 55 ø6 12,5 01860201 1 Carbide 12,53 01860201, 01860202, 01860202 2 Carbide 12,53 01860203 01860203 3 Carbide 12,53 55 01860307 Wrench – – 00760058, 00760059, 00760060 Barrel Shaped Inserts for Bores, Ø 6 mm Mounting Shaft, for FMS Probes ø6

ø9,7 Thread 55 00760066 2,2 Carbide M3 to ø4 M16 ø2 00760067 4,5 Carbide M6 to M48 8 20 ø2,2 00760068 9,7 Carbide M12 to ø4,5 M150 00760066, 00760067, 00760068 Disc Inserts for Grooves, Ø 6 mm Mounting Shaft, for FMS Probe

Disc ø6 thickness, mm øD 00760074 4,5 Carbide 1 55 00760075 14 Carbide 2 00760075/ 00760076 00760076 19 Carbide 3 ø6 ø2

9 55 00760074

Special Inserts, Ø 6 mm Mounting Shaft, for FMS Probes

4 ø6

L, mm ø2 00760082 2 Carbide 55 55 00760082 Universal Probe Holder with Ø 6 mm Mounting Shaft, for FMS Probes M2,5 M1,4 ø6

L, mm 00760096 M1,4 and M2,5 threads 55 12 M1,4 55

00760096

O-66 O-67 Accessories for universal FMS probes

Springs, pneumatic actuators, holders, off- Rectangular flat set inserts, for FMS probe measuring face Inserts with Offset Measuring Faces, for FMS Probes Carbide

2,2 1

24,2 2 Drawing 5 3 21 02630047 VBM offset insert 1 3 0,7

02630048 VBN offset insert 2 12,2 4 02630049 VBO offset insert 3 02630050 VBP offset insert 4 Inserts with offset 5 02630051 VBQ offset insert 5 faces for FMS probes 23,6 Fixed Holder, for FMS Probe

12 / 13 8/13

4 / 5 ø4 H7 ø6 H7 ø4 H7 ø6 H7 Number Position 31

02630042 VBH fixed holder 4 2 Horizontal 23,5 23,5 / 25 12 12 02630043 VBJ fixed holder 4 1 Vertical 20 / 25 12 25 12 02630045 VBK fixed holder 6 2 Horizontal 02630042 03230043 02630046 VBL fixed holder 6 1 Vertical 02630045 03230046 Holder with Fine Adjustment for FMS Probe Helps greatly for setting a FMS probe. Setting and locking screws remain accessible even when several probes are mounted side by side.

max. 25

20 13 12 ø 6 H7 mm Number Position ø 4 H7

02630053 25 4 2 Horizontal 31 23,5 23,5 02630055 25 4 1 Vertical 02630053 02630052 25 6 2 Horizontal 02630052 02630054 25 6 1 Vertical 02630053

All values given in Auxiliary Springs and Pneumatic Retraction Jack, for FMS the table for the Probe measuring force equal nominal va- 30,5 2,2 lues at electrical 6 9 M8 x 0,75 zero; max. deviation ø ± 25 %. Valid for 12

M5 probing movements N ø 3 17 executed horizontal- ly as well Auxiliary sping element 03260440 Pneumatic jack 11 (for 4 bars) 27,5 for FMS probe as in static mea- 03260441 Spring element 0,4 Pneumatic cylinder suring. 03260442 Spring element 0,63 (jack) for FMS probe 03260443 Spring element 1,0 03260444 Spring element 1,6 03260445 Spring element 2,0 03260446 Spring element 2,5 03260447 Spring element 4,0

All values given in Spring Set with Specific Measuring Force, for FMS Probe the table for the measuring force equal nominal values at electrical zero; max. deviation Meauring force, N M8 x 0,75 ± 25 %. Valid for 03260448 Spring set red 0,4 probing movements executed horizontal- 03260449 Spring set yellow 0,63 ly as well 03260450 Spring set green 1,0 Spring set for mea- as in static mea- 03260451 Spring set blue 1,6 suring force for FMS suring mode probe 03260452 Spring set brown 2,5 03260453 Spring set black 4,0

O-68 Probe Accessories

230 V 50 Hz Electro-pneumatic Pump for Measuring Bolt Retraction Electro-pneumatic vacuum pump, controlled by external switch (03260433): Maximum 20 probes requires an automatic external command (e.g. instrument display). type GT 22, GT 42 and GT 44, maximum force 0,63 N. Maximum 10 probes type GT 28 and GT 62, Maximum force 0,63 N. 03260432 Electro-pneumatic vacuum pump Electro-pneumatic Activation by with activation by connected foot vacuum pump. For the connected foot switch simultaneous retraction switch of a maximum number of 20 measuring bolts with a force up to 0,63 N 03260433 Electro-pneumatic vacuum Electro-pneumatic Activation by pump with activation by external vacuum pump. For the external control control simultaneous retraction of a maximum number of 20 measuring bolts with a force up to 0,63 N

Electro-pneumatic vacuum pump

Connectors for Electro-pneumatic Pump for Measuring Bolt Retraction

03540403 T-connector for tube Ø 4,7 / Ø 2 mm (03540405) 03560000 Straight connector, M4 thread for tube Ø 4,7 / Ø 2 mm (03540405) 03560002 Angled connector, M4 thread for tube Ø 4,7 / Ø 2 mm (03540405)

Straight connectors Angled connector T-connector

O-68 O-69 Probe Accessories

It is recommended Extension Cable for Probes, Lengths = 1 – 20m to calibrate equipment (probe + extension) connected together to ensure the highest accuracy.

Cable extensions for TESA probes DIN 453225, 5 pin connector

Length, m (feet) 03240201 1 m (3 ft) 03240202 2 m (6 ft) 03240203 3 m (9 ft) 03240205 5 m (16 ft) 03240210 10 m (32 ft) 03240215 15 m (49 ft) 03240220 20 m (65 ft)

O-70