Airbus technical magazine August 2016
#58 FAST Flight Airworthiness Support Technology The choice is yours
FAST 2016 QTR 2
- 25 years of flight operational commonality - Flight recorders data inspection
FAST 2016 QTR 1 FAST October 2015 FAST 2015 QTR 4 - Virtual Reality & 3D for Technical Data A330 Family Overview - TAT Optimizer - Augmented Reality in Airbus Incremental Development - ACE by name, ACE by nature
FAST 2015 QTR 3 FAST 2015 QTR 2 FAST 2015 QTR 1 - Managing airframe aerodynamic performance - Stealthy building panels - Ground Support Equipement and tools - L-ion batteries - Head-Up Display system - Scheduled maintenance requirements
FAST 2014 QTR 4 FAST 2014 QTR 3 FAST 2014 QTR 2 - Additive layer manufacturing - Structure Health Monitoring - Telemetry Centre - Inflatable tents for engine maintenance - Importance of reporting event from the field - Greener solutions: cleaner chemicals
Special Edition
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Celebrating 25years Flight operationalcommonality around theworld Around theclock, FAST fromthepast and prognostics Health monitoring Smart WiringTroubleshooting SWITS Maintenance Assessment Optimisation ofPerformancebyTaskInterval OPTIMA to optimiseA330andA340aircraft VIP Kitsolutions Simpler testingmethods data inspection Flight recorders
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43 42 36 30 24 16 12 04 03 FAST#58 04 FAST#58 edge overoperatorsofdisparatefleets. and toincreasepilotproductivity,gaining acompetitive are thusabletoreduceflighttrainingexpenditure Airlines thatoperateseveralmembersofthefamily throughout havebeenkeyinachievingthis. design philosophyandtheuseoffly-by-wiretechnology and operations.Theapplicationofacoherentcockpit with synergiesintheareaofflighttraining a trulyintegratedfamilyofaircraft Airbus laidthefoundationfor With theinceptionofA320, fly-by-wire aircraft commonality betweenAirbus of flightoperational Celebrating 25years
endorsement. aircraft underasinglelicence One poolofpilotsflyingrelated Single FleetFlying SFF the sameTypeCertificate. for relatedaircraftsharing A singlelicenceendorsement Same TypeRating STR [email protected] AIRBUS Engineering -ProductIntegrity Head ofTrainingandOperationalCertification Régine Suitability Data(OSD)requests: Requirement (ODR)andOperational Contact forOperatorDifference [email protected] AIRBUS Customer Affairs Aircraft Operations Technical MarketingDirector Gerrit Article by VAN DIJK VADROT
• • referred toasSingleFleetFlying(SFF).SFFisbothpractical and costeffectivesince: One poolofpilotsflyingmultipleAirbusmodelsunderasingle licenceendorsementis flight simulatorsessionsnoraTypeRatingcheckaremandatory inthiscase. them needonlyafewhoursofe-learningtoflytheothermodel aswell.Neitherfull True foranytwoAirbusmodelssharingaSameTypeRating, pilotsqualifiedononeof designation) orsinglepilotlicenceendorsement(EASAterminology). same TypeCertificate,thesemodelshavebeenassignedaSame TypeRating(FAA A320 FamilycomprisedoftheA318,A319,andA321. Inadditiontosharingthe shortened fuselagevariantscanbevirtuallytotal.Agoodexampleisthesingle-aisle Flight operationalcommonalitybetweenabasicaircraftmodelanditslengthened/ Same TypeRatingandSingleFleetFlying even thoughsystemsbehaviourmayvarysomewhatfromoneaircrafttypetoanother. that followsfacilitatestheharmonisationofabnormalandemergencyprocedures, displays thefaultandlistsactionsrequiredofcrew.Theread-and-doapproach ECAM, theheartofanyAirbusglasscockpit.Ifamalfunctionoccurs,ECAM Pilots receivesystemsinformationthroughanElectronicCentralisedAircraftMonitoror the two-engineA320andseventimesheavierfour-engineA380. Fly-by-wire enableshandlingandproceduressimilaritybetweenaircraftasfarapart • • flight controls: Airbus fly-by-wireaircrafthaveelectricalratherthanmechanicalsignallingofprimary The importanceoffly-by-wireandECAM the A320,A330,A340families,A350XWBandA380. subsequent programmesaswell,offeringaconsistentman-machineinterfaceacross cockpit layoutwithsidesticksinsteadofyokes.Airbushasusedthistechnologyinall The A340incorporatedtheA320’spioneeringdigitalfly-by-wirecontrolsandglass A310 Familyor737series. of aircraftcomparableconfigurationandmissioncapabilityonly,suchastheA300/ its size.Untilthen,so-calledflightoperationalcommonalityhadbeenadesignfeature monality betweenashort-range150seaterandlong-rangewidebodyaircrafttwice for theveryfirsttimetobenefitfromextensivecockpit,systemsandhandlingcom When, fouryearsaftertheA320,A340tooktoskyin1991,itbecamepossible A briefhistoryofAirbusflightoperationalcommonality take-offs andlandingsatthecontrols overa90-dayperiod on allwhenitcomestosatisfying theregulatoryrequirementofatleastthree and largelydeterminetheaircraft’shandlingcharacteristics and rudderpedalsthroughcomputersthatusecontrollaws Recurrent training,proficiency checks andlineinonemodelarevalidforall Take-offs andlandingsinonemodelcounttowardsrecency of experience Control lawsconvertthisinputintoanaircraftresponse The pilot’sinputtothecontrolsurfacesissentviaasidestick 25 yearsofflightoperationalcommonality
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05 FAST#58 06 FAST#58 Flight operationalcommonalityduetoaconsistentman-machineinterface acrosstypes licence endorsements. aircraft thatrequireseparate One poolofpilotsflyingrelated Mixed FleetFlying acquire anaircraftTypeRating. of fulltransitiontrainingto Shortened instead Cross CrewQualification MFF CCQ 25 yearsofflightoperationalcommonality Fly-by-wire
(ECAM) Aircraft Monitoring Electronic Centralised order Pilot Flight controlcomputers • • multi-qualified pilots.MFFwithAirbusaircraftisalsopractical andcosteffectivesince: multiple aircrafttypes–requiringseparatelicenceendorsements –withapoolof CCQ mayleadtoMixedFleetFlying(MFF).AirbusdefinesMFF astheoperationof pilots withoutpreviousAirbusfly-by-wireexperiencetypically haveninesessions. A320 pilotneedsfivesimulatorsessionstoqualifyontheA380, forinstance,whereas of fullflightsimulatorsessions(handlingphase)followedbya TypeRatingcheck.An Crew Qualification(CCQ).Itconsistsofareducedgroundphase andalimitednumber The remainingtransitiontrainingfromoneAirbustypetoanother isknownasCross days relativetoastandardTypeRatingcourseduration. for theA330-A340combination,measuredasareductionin pilottransitiontraining cates andrequiringseparateTypeRatingsvariesfrom40%fortheA320-A380to90% Flight operationalcommonalitybetweenAirbusaircrafthavingseparateTypeCertifi Cross CrewQualificationandMixedFleetFlying landing inoneandtwotheother every90days) days (theA330-A340combination doesevenbetter=>onlyonetake-offand types, providedthatonetake-off andlandingisperformedineachtypeevery45 Recurrent training, proficiencychecksandline checksmayalternatebetween types Take-offs andlandingsinone type counttowardsrecencyofexperienceonother
Control laws
deflection Surface order deflection Surface Feedback response Aircraft - Flight operationalcommonalityduetoaconsistentman-machineinterface acrosstypes The lengthofAirbusTypeRatingcourses All coursesincludefullflightsimulator sessionsandaTypeRatingcheck * 23daysforA350,25 A380 (base trainingnotincluded) Flight CrewLicensing(FCL)complianttrainingandexamdays Days 10 15 20 25 0 5 A A A A A A A A with CrossCrewQualification 40 to 0 timesaving REDUCED trainingcost MORE timeforrevenueflying 25 yearsofflightoperationalcommonality A A
07 FAST#58 08 FAST#58 CTR in flight training and flight operations synergies with types 5 aircraft of aircraft An integratedfamily Certificates. separate Type related aircrafthaving endorsement for A singlelicence Type Rating Common 25 yearsofflightoperationalcommonality
essentially becauseoftheincreasedfunctionalityandinteractivitythatA350 Nevertheless, pilotsqualifiedontheA330needdifferencestrainingforA350, or singlelicenceendorsement(EASAterminology). are sosimilarthattheyhavebeengrantedaCommonTypeRating(FAAdesignation) The A330andA350haveseparateTypeCertificates,buttheirhandlingcharacteristics Common TypeRatingandSingleFleetFlying • • endorsement (SFF)withthefollowingcredits: The A330andA350maybeoperatedbyonepoolofpilotsunderasinglelicence (65%) andtuitionsavings(80%),relativetoastandardA350TypeRatingcourse. between theA330andA350isexpressedbothintermsofpilottrainingdaysreduction and neitherisafullTypeRatingcheck.Thatwhyflightoperationalcommonality (EASA Level2,FAA6).Expensivefullflightsimulatorsessionsarenotmandatory and procedurestrainingplusfoursessionsinanon-movingFlightTrainingDevice cockpit offers.Itinvolvesfourdaysoflaptopbasedsystemsknowledgeacquisition provided thatdifferenceshavebeenaddressedinrecurrenttraining towards recencyofexperienceonboth Line andproficiencychecksinanyA330orA350arevalidforboth, Take-offs andlandingsperformedinanyA330orA350count
(EASA Level2,FAA6) * Non-movingFlightTrainingDevice that physicallyreplicatetheaircraft. and allcontrols,switchesknobs Equipped withfullsizecockpitpanels investment significantly. reduces thetrainingmedia of afullflightsimulator,which done withanFTD2*instead A330 toA350trainingmaybe A350 flighttraining training device fordifferences
request. the correspondingtrainingandcheckingneeds.AirbusODRtablesareavailableupon are listedandgradedfromAtoElevelaccordingtheirseverity,whichdetermines Operator DifferenceRequirement(ODR)tables.Differencesforeachaircraftcombination (the ‘candidate’aircraft)basedonsystemandmanoeuvrecomparisonspresentedin Pilots qualifiedononeAirbus(a‘base’aircraft)canbetrainedanother Regulatory aspects Complacency islesslikelyandmotivationtendstoimproveaswell. better balancebetweenworkandprivatelifecomparedwithpurelylonghaulflying. haul trips,whichprovidesmoretake-offandlandingopportunitiesmayleadtoa their workenvironmentismorevaried.Thiscouldmeanalternatinglonghaulwithshort Those whopractiseSFFand/orMFFgainaccesstoalargerpartofthenetwork,so since thecostofA320toA330CCQisrelativelylow. an airlinelookingfor,say,A330qualifiedpilotsmayalsoinviteA320toapply, to anotherone,whichenhancesproficiency.Pilotsbenefitfromgreatermobilitytoo: The skillsandexperienceaccumulatedinoneAirbusaircraftcanbecarriedover A pilot’sperspectiveonflightoperationalcommonality on theFSIMSwebsiteofFAA. is theFlightStandardizationBoard(FSB)report.FSBreportscontinuetobepublished The FAAequivalentofOperationsEvaluationBoardreportsandnowOSDdocuments documents today. and releasedtooperatorsonanadhocbasis,asisthecaseforapprovedOSD end of2015;fromthatdatethosewithanAirbuscontentaremanagedby Board reports.ExistingreportsdisappearedfromtheEASAwebsiteat EASA nolongerpublishesoperationalevaluationresultsasOperationsEvaluation approved byEASA.SincetheintroductionofanewruleinPart21pertainingtoOSD, be foundinOperationalSuitabilityData(OSD)documentspublishedbyAirbusand programmes, suchasCCQcourses,andtheimplementationofSFFMFFcan Regulations andrecommendationswithregardtotheuseofODRbasedtraining
25 yearsofflightoperationalcommonality
09 FAST#58 10 FAST#58 US$8 millionperaircraftinpresentvaluetermsovera15-yearperiod. Airbus flightoperationalcommonalityhasbeendemonstratedtosaveup increase by5to15%withSFFandMFF. of anairline’sflightoperations,annualrevenueflyingtimeperpilotmay privilege ofbigoperatorsbefore.Dependingonthemixfleetandnature Smaller airlinesbenefitfrompowerfuleconomiesofscalethatwerethe SFF andMFFofferrosteringflexibility,whichresultsingreaterpilotproductivity. • • In additiontothat,airlinescantakeadvantageofSFFandMFFinmanyways: programmes. pilot retrainingcostbytwo-thirdsonaveragewhenusingODRbasedtraining billions ofdollarseveryyear.ThosewithanAirbusfleet,however,canreduce and itbecomesobviousthatthisiscostingtheairlinescollectivelyseveral conditions. Addaroundone-and-a-halfmonthsofdowntimeforeachchange in totalatatypicalretrainingcostofUS$30,000perevent2016economic It isnotuncommonforapilottoexperiencesixeightequipmentchanges • • • • during theirprofessionallife,becauseof: Generally, airlinepilotsgettoflyvariousaircraftmodelsand/ortypes operational commonality The valueofflight Greater pilotproductivityduetoflightoperationalcommonality 25 yearsofflightoperationalcommonality aircraft reserve crewsandordinarylinepilotsatlarge on long-rangewidebodyaircraftorevenmulti-qualifying and multi-qualifyingtheirflightinstructors/examiners… and changefromtheright-toleft-handseat To usingsingle-aislefirstofficersasaugmentationpilots From creatinganintegratedfleetmanagementstructure A combinationoftheabove A changeofemployer Aircraft replacementinitiatedbytheiremployer Career incentivesthatmakethemmovetobiggerequipment Crews per 0 * Incombination withCCQfromtheA320for instance Steady staterelationship observedatvarious airlines 10 A350 stand-alone A330 stand-alone CCQ effect 20 With A330-A350SFF* 30
40
50
SFF &MFFeffect
60
70 80 PW1100G-JM orCFMLEAP-1Aengines have concludedthattheinstallationof As fortheA320neo,EASAandFAA A330-A340 combination. operations equaltothatofthe of experiencerequirementinMFF duration ofonlyfivedaysandarecency impressive 80%,resultinginaCCQ the A350andA380inparticularisan Flight operationalcommonalitybetween courses arenowavailabletoo. A340 toA350andA380CCQ CCQ fromtheA320Familyin2014, Rating fortheA330andA350aswell regulatory approvalofaCommonType innovation withcommonality.Following fine exampleofAirbus’abilitytocombine Airbus familyoffly-by-wireaircraftisa The integrationoftheA350into Recent developments (Same TypeRating)designated‘A320’. under asinglepilotlicenceendorsement considered avariantoftheA320ceo Henceforth, theA320neocanbe CFM56 orV2500poweredA320ceo. characteristics incomparisonwiththe does notreallychangethehandling 90 per pilot flying time more revenue 5-15 Typically in training and lesstime of scale Economies Fleet size
‘ Large-scale CCQandMFFareuniquetoAirbusmuchappreciatedbyitscustomers: Cathay Pacific and competency of maintainingrecency with ourpilotsinterms this hasbeenverypopular and shorthaulflying in termsofmixinglong advantages itwouldbring of goingforMFFwasthe One oftheattractions optimised flighttrainingandunprecedented crewrosteringflexibilitycoupledwithenhanced pilot Over thepast25years,numerousoperatorsaroundworld havediscoveredthebenefitsofthis: and thebiggestofthoseaircraft. which hasresultedinexceptionalhandlingandproceduressimilarity betweeneventhesmallest All Airbusfly-by-wireairlinershavebeendesignedwithflight operational commonalityinmind, CONCLUSION by thesuccessfulintegrationof theA350andA320neointoAirbusproductline. Airbus remainsstronglycommitted toofferingthisvaluablefeatureitscustomers,asdemonstrated proficiency andmotivation. Airways
Thomas Cook for flexibility The MFFismostuseful Windrose Airlines resources to crewplanningandsaving only benefitswithregard difficulties forourpilotsbut not createanyoperational and A330aircraftdoes Operating bothA320Family
Airlines
Gulf Air Board reports and OperationsEvaluation established byODRtables functional commonality full advantageofthestrong and successful.Wetook turned outtobeeffective of yearsnow,whichhas CCQ/MFF foranumber Our airlinehasemployed
35 ofwhichhave at morethan60operators, CCQ isareality Be oneofthem! also implementedMFF. 25 yearsofflightoperationalcommonality
Onur Air Airbus onthis We wouldliketocongratulate mid-size companieslikeours. MFF isverybeneficialfor Brussels Airlines by theAirbusapproach and trainingisfacilitated CCQ isreallyaplus
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11 FAST#58 12 FAST#58 flight recorders’data qualityishighatalltimes. also whyitissoimportant tocontinuouslyensurethat This iswhyblackboxesdrawsomuchattention. Thisis and themorebenefitswillbederivedfor aviation safety. data, themorepreciseinvestigationresults willbe gators needlotsofflightdata.Themore accurate the launched todetermineitsrootcauses.For that,investi- Whenever anaircraftaccidentoccurs, investigationis because theycontainsomethingprecious:flightdata. However, blackboxesarewellknownbythepublic aircraft fly;theydonotparticipatetopassengercomfort. famous avionicsunitsinanaircraft.Theydonotmake The flightrecordersor“blackboxes”mightbethemost by Airbus data inspection Flight recorders
[email protected] AIRBUS Cockpit Clock&LightingSystems Product LeaderRecorders, Thomas QUILLIOU [email protected] AIRBUS & LightingSystemsEngineer Indicating, Recorders Raphaëlle OMON Article by(lefttoright)
• Two flightrecordersareinstalledoneachAirbusaircraft: • • • • hours, inorderto: The inspectionofflightrecordersmayrequireasignificantnumberengineering • • The requirementsconsistinchecking: continuously monitoredbyOn-boardMaintenanceSystems. aircraft operatingrules.Theserequirementsusuallyapplyevenonflightrecorders Several nationalaviationauthoritieshaveexpressedsimilarrequirementsintheir whereby theflightrecorders’datamustbeinspectedatintervals. (EASA), andtheFederalAviationAdministration(FAA)haveadoptedregulations (ICAO), theEuropeanCommissionthroughAviationSafetyAgency The regulationauthorities,especiallytheInternationalCivilAviationOrganization Regulation changesrequiringperiodicdatainspection • (CAM). occupant seat)andonechannelisdedicatedtotheCockpitAmbientMicrophone Three channelsarededicatedtothecrewmembers(captain,firstofficer,third audio data.TheCVRrecordstheentirecockpitenvironmentonfourchannels. recorded parameters regulations. Eachofthese88parametersrepresentstensdifferent signals. recording. TheDFDRrecordsupto88parametersasrequiredbyinternational The CockpitVoiceRecorder(CVR):withacapacityof30minutesto120 Define anddocumentproceduresinuse Produce aninspectionreport Analyse thebehaviourofeachparameter,bycomparisonwithflightcontext Correctly transformtherawdataintoengineeringunits For theDFDR:correctdurationofrecordingandreasonableness For theCVR:correctdurationofrecordingsandqualityaudiodata The DigitalFlightDataRecorder(DFDR):withacapacityof25hourscontinuous Flight recordersdatainspectionbyAirbus
13 FAST#58 14 FAST#58 personnel. by experiencedandtrained must thereforebeperformed The CVRaudioinspection • • • different factorssuchas: audio recordingdependson The expectedqualityofaCVR to 2years. to bedoneatintervalsof3months The inspectionofCVRaudiohas inspection CVR audio Airbus providesturnkeysolutionscharacterisedbyconcise,compliantreports. Flight recordersdatainspectionbyAirbus and itsperipherals The channelbeinganalysed The technologyoftheCVR The typeofaircraft