Masterstream Nozzle Series

INSTRUCTIONS FOR INSTALLATION, OPERATION, AND MAINTENANCE Understand manual before use. Operation of this device without understanding the manual and WARNING receiving proper training is a misuse of this equipment. Obtain safety information at tft.com/serial- number. This equipment is intended for use by trained and qualified emergency services personnel for firefighting. All personnel using this equipment shall have completed a course of education approved by the Authority Having Jurisdiction (AHJ). This instruction manual is intended to familiarize firefighters and maintenance personnel with the operation, servicing, and safety procedures associated with this product. This manual should be kept available to all operating and maintenance personnel.

MASTERSTREAM 1000 MASTERSTREAM 1250S 150 - 1000 GPM @ 100 PSI 150 - 1250 GPM @ 100 PSI 600 - 4000 L/min @ 7 BAR (700 kPa) 600 - 4500 L/min @ 7 BAR (700 kPa)

MASTERSTREAM 1250 MASTERSTREAM 1500 300 - 1250 GPM @ 70 - 120 PSI 300 - 1500 GPM @ 70 - 120 PSI 1100 - 4700 L/min @ 4.8 - 8.3 BAR (480 - 830 kPa) 1100 - 5700 L/min @ 4.8 - 8.3 BAR (480 - 830 kPa)

MASTERSTREAM 2000 MASTERSTREAM 4000 300 - 2000 GPM @ 80 - 120 PSI 600 - 4000 GPM @ 80 - 120 PSI 1100 - 7600 L/min @ 5.5 - 8.3 BAR (550 - 830 kPa) 2300 - 15000 L/min @ 5.5 - 8.3 BAR (550 - 830 kPa)

TASK FORCE TIPS LLC 3701 Innovation Way, Valparaiso, IN 46383-9327 USA MADE IN USA · tft.com 800-348-2686 · 219-462-6161 · Fax 219-464-7155

©Copyright Task Force Tips LLC 1999-2020 1 LIM-030 November 16, 2020 Rev15 SUPPORTING MATERIALS The following documents contain supporting safety and operating information pertaining to the equipment described in this manual.

NOZZLE TRAJECTORY ELEVATION FACTORS

Reach Factor (compared to 30° elevation)

0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 3.5 85° 75° 3.0 IF TARGET IS IN THIS REGION, 2.5 FLOW AND/OR PRESSURE MUST 60° BE INCREASED.

2.0

45° 1.5

1.0

red to 30° elevation) 30° height of discharge 0.5

15° 0.0

-0.5 Height Factor (compa -1.0

-1.5 - -45° - -30° - -15° - 0° -2.0

Stream reach and height at non-optimal elevations can be estimated as a factor of the performance at the optimal 30° elevation. Refer to LIM-030 and LIM-035 for effective stream trajectories of Task Force Tips Masterstream nozzles at 30° elevation. This graph cannot be used to estimate maximum reach for elevation angles below 30°.

1.0 To estimate elevation angle when vertical and horizontal distances to target are known: 1.1 Find the maximum height and reach at 30° from the appropriate trajectory curve in LIM-030 or LIM-035. 1.2 Calculate the Height Factor by dividing the vertical distance to the target by maximum height from step 1.1. 1.3 Calculate the Reach Factor by dividing the horizontal distance to the target by maximum reach from step 1.1. 1.4 On the graph of nozzle trajectory elevation factors, plot the intersection of the Height Factor and Reach factor from steps 1.2 and 1.3. If this point lies on or between the curves given, estimate the appropriate elevation angle. If this point lies within the shaded region of the graph, then a higher ÀRZ or pressure must be used to reach the target. 2.0 To estimate maximum reach for a given elevation angle above 0°: 2.1 From the graph of nozzle trajectory elevation factors, choose the trajectory curve for the desired elevation angle. 2.2 Find the point where this trajectory curve intersects the height of discharge (zero height line). 2.3 Estimate the Reach Factor at this point using the scale across the top of the graph. 2.4 Multiply this Reach Factor by the reach at 30° elevation from the appropriate trajectory curve in LIM-030 or LIM-035. 3.0 To estimate maximum height for a given elevation angle above 0°: 3.1 From the graph of nozzle trajectory elevation factors, choose the trajectory curve for the desired elevation angle. 3.2 Find the maximum height on this trajectory curve. 3.3 Estimate the Height Factor at the maximum height using the scale on the left side of the graph. 3.4 Multiply this Height Factor by the height at 30° elevation from the appropriate trajectory curve in LIM-030 or LIM-035.

TASK FORCE TIPS, INC. 3701 Innovation Way, Valparaiso, IN 46383-9327 USA MADE IN USA • www.tft.com 800-348-2686 • 219-462-6161 • Fax 219-464-7155

©Copyright Task Force Tips, Inc. 2009 LTT-135 July 28, 2009 Rev00

LIA-025 LTT-135 Manual: Foam Aspirators Nozzle Trajectory Elevation Factors

TASK FORCE TIPS ELECTRIC REMOTE NOZZLES MANUAL: Remote Control (RC) ELECTRIC REMOTE WIRING DIAGRAM Monitor Electrical Controls Supplemental Instructions for use with RC Monitor Manual

INSTRUCTIONS FOR INSTALLATION, SAFE OPERATION AND MAINTENANCE Understand manual before use. Operation of this device without understanding the manual and DANGER receiving proper training is a misuse of this equipment. Obtain safety information at www.tft. com/serial-number

SECTION 3.0 SECTION 4.9 Toggle Switch Monitor Operator Station SECTION 4.0 (Y4E-TS) Electrical Controls Installation and Operation SECTION 4.10 SECTION 4.1 Monitor Communication Monitor Mounted Interface Control Operator Station (Y4E-COMM)

SECTION 4.2 SECTION 4.11 Panel Mount Monitor Position Display Operator Station (Y4E-DISP) (Y4E-RP)

SECTION 4.3 SECTION 4.12 Remote Auxiliary Function Panel Mount With Display Interface Control Operator Station (YE-REMAUX) (Y4E-RP-D) LESS ELABORATE WIRING SECTION 4.4 SECTION 4.13 SYSTEMS MAY BE USED BY Tethered Electric RC Monitor Aerial ELIMINATING UPPER CONTROL Operator Station Truck Installation OR REMOTE CONTROL STATIONS (Y4E-CT-##) SECTION 4.14 SECTION 4.5 Multiplex Interface Control (YE-CAN#) Tethered Operator Station With Display (Y4E-CT-##-D) SECTION 4.15 Ethernet Interface Control SECTION 4.6 Wireless Operator Station (YE-RF-##) SECTION 4.16 Electric Nozzle Actuator SECTION 4.7 Wireless Operator Station With Display (YE-RF-##-D) SECTION 4.17 Valve Kits SECTION 4.8 (YE-VK-PH) Joystick Operator Station SECTION 5.0 (Y4E-JS) Troubleshooting TASK FORCE TIPS LLC 3701 Innovation Way, IN 46383-9327 USA 800-348-2686 • 219-462-6161 • Fax 219-464-7155 TASK FORCE TIPS LLC 3701 INNOVATION WAY, VALPARAISO, IN 46383-9327 MADE IN USA • tft.com MADE IN USA • TFT.COM (800) 348-2686 (219) 462-6161 FAX (219) 464-7155 ©Copyright Task Force Tips LLC 2008-2019 LIY-500 April 8, 2019 Rev14

©Copyright Task Force Tips LLC 1998-2018 LIM-040 August 1, 2018 Rev05 LIM-040 LIY-500 ER Nozzle Wiring Guide Manual: Remote Control (RC) Monitor Electrical Controls

©Copyright Task Force Tips LLC 1999-2020 2 LIM-030 November 16, 2020 Rev15 TABLE OF CONTENTS

1.0 MEANING OF SAFETY SIGNAL WORDS 2.0 SAFETY 3.0 GENERAL INFORMATION 3.1 VARIOUS MODELS AND TERMS 3.2 SPECIFICATIONS 3.3 NOZZLE COUPLINGS 3.4 USE WITH SALT WATER 3.5 HYDRAULIC INSTALLATION 3.6 ELECTRIC INSTALLATION 4.0 FLOW CHARACTERISTICS 4.1 MASTERSTREAM 1000 & 1250S (AUTOMATIC) 4.2 MASTERSTREAM 1250, 1500, 2000, & 4000 (AUTOMATIC) 4.3 MASTERSTREAM 1000 (SELECTABLE) 4.4 MASTERSTREAM 1000 (FIXED) 4.5 REACH AND TRAJECTORY 5.0 OPERATION 5.1 PATTERN CONTROL 5.2 FLUSHING DEBRIS 6.0 USE WITH FOAM 6.0.1 FOAMJET LX WITH MASTERSTREAM 1000 AND 1250S NOZZLE 7.0 WARRANTY 8.0 MAINTENANCE 8.1 FIELD LUBRICATION 8.2 SERVICE TESTING 8.3 REPAIR 9.0 EXPLODED VIEWS AND PARTS LISTS 10.0 OPERATION AND INSPECTION CHECKLIST

DANGER PERSONAL RESPONSIBILITY CODE The member companies of FEMSA that provide emergency response equipment and services want responders to know and understand the following: 1. Fire¿ ghting and Emergency Response are inherently dangerous activities requiring proper training in their hazards and the use of extreme caution at all times. 2. It is your responsibility to read and understand any user’s instructions, including purpose and limitations, provided with any piece of equipment you may be called upon to use. 3. It is your responsibility to know that you have been properly trained in Fire¿ ghting and /or Emergency Response and in the use, precautions, and care of any equipment you may be called upon to use. 4. It is your responsibility to be in proper physical condition and to maintain the personal skill level required to operate any equipment you may be called upon to use. 5. It is your responsibility to know that your equipment is in operable condition and has been maintained in accordance with the manufacturer’s instructions. 6. Failure to follow these guidelines may result in death, burns or other severe injury.

FEMSA Fire and Emergency Manufacturers and Service Association P.O. Box 147, Lynn¿ eld, MA 01940 • www.FEMSA.org

©Copyright Task Force Tips LLC 1999-2020 3 LIM-030 November 16, 2020 Rev15 1.0 MEANING OF SAFETY SIGNAL WORDS A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a particular hazard. Per ANSI Z535.6, the definitions of the four signal words are as follows: DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious WARNING injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor CAUTION or moderate injury. NOTICE NOTICE is used to address practices not related to physical injury.

2.0 SAFETY OPERATING NOTE ABOUT AUTOMATIC NOZZLES: The automatic nozzle is considerably different than Fixed and Selectable Flow nozzles because of basic changes in the operating principle. These differences not only assure the most effective operation under a variety of conditions, but will also utilize the available water supply most efficiently. It is important that nozzle operators, pump operators, and officers be fully aware of these differences. Therefore, proper instruction is required for safe and effective operations. An inadequate supply of pressure and/or flow will cause an ineffective stream and can result DANGER in injury or death. Choose operating conditions to deliver adequate fire suppression. See flow graphs. This equipment is intended for use by trained personnel for firefighting. Use of this equipment for WARNING other purposes may involve hazards not addressed by this manual. Seek appropriate guidance and training to reduce risk of injury. Injury or damage can occur from an inadequately supported monitor. The mounting must be WARNING capable of supporting the nozzle reaction force which can be as high as 1500 lbs.

Some volatile liquids can be ignited by static discharge, which can occur during application of foam WARNING or water. Fire or explosion can result in injury or death. Follow procedures established by the AHJ to reduce risk of fire or explosion caused by static discharge. Application of water or foam solutions on energized electrical equipment could cause WARNING electrocution. Serious injury or death could result. Assume circuits are energized until confirmed to be de-energized. Do not apply water or foam to energized electrical equipment. The stream exiting a nozzle is very powerful and capable of causing injury and property damage. WARNING Make sure the nozzle is securely attached and pointing in a safe direction before water is turned on. Do not direct water stream to cause injury or damage to persons or property. Equipment may be damaged if frozen while containing significant amounts of water. Such damage WARNING may be difficult to detect visually. Subsequent pressurization can lead to injury or death. Any time the equipment is subject to possible damage due to freezing, it must be tested and approved for use by qualified personnel before being considered safe for use. NOTICE To prevent mechanical damage, do not drop or throw equipment.

©Copyright Task Force Tips LLC 1999-2020 4 LIM-030 November 16, 2020 Rev15 3.0 GENERAL INFORMATION The Task Force Tips Masterstream Series nozzles are deluge nozzles with clean, far reaching straight stream capability. They are adjustable from straight stream to a dense fog pattern. The Task Force Tips Masterstream Series Nozzles automatic nozzles operate by sensing the pressure at the nozzle inlet and adjusting the discharge opening to maintain a constant pressure throughout the flow range of the nozzle. While flowing, the stream pattern can be varied from wide fog to straight stream. Trapped debris can be removed without the use of tools. 3.1 VARIOUS MODELS AND TERMS AUTOMATIC SERIES FLOW RANGE NOMINAL PRESSURE STANDARD COUPLING GPM L/min PSI BAR, kPa/ 100 MASTERSTREAM 1000 150-1000 600-4000 100 7 2.5” NH FEMALE MASTERSTREAM 1250S 150-1250 600-4500 100 7 2.5” NH FEMALE MASTERSTREAM 1250 300-1250 1100-4700 70-120 4.8-8.3 2.5” NH FEMALE or 3.5” NH FEMALE MASTERSTREAM 1500 300-1500 1100-5700 70-120 4.8-8.3 2.5” NH FEMALE or 3.5” NH FEMALE MASTERSTREAM 2000 300-2000 1100-7600 80-120 5.5-8.3 3.5” NH FEMALE MASTERSTREAM 4000 600-4000 2350-15000 80-120 5.5-8.3 6.0” ANSI 150 FLANGE

FIXED/SELECTABLE FLOW PRESSURE K STANDARD SERIES GPM L/min PSI BAR, kPa/100 FACTOR COUPLING MASTERSTREAM CUSTOMER CUSTOMER CUSTOMER CUSTOMER 50-100 2.5" NH 1000 FIXED SPECIFIED SPECIFIED SPECIFIED SPECIFIED FEMALE 1000 GPM MAX 4000 L/min MAX 150 PSI MAX 10 BAR MAX MASTERSTREAM 250, 350, 500, 1000, 1500, 100 7 15-75 2.5" NH 1000 SELECTABLE 750, 1000 2000, 3000, 4000 FEMALE MASTERSTREAM 300, 500, 700, 1200, 1800, 150 10 50-105 2.5" NH 1250 SELECTABLE 1000, 1250 2400, 3600, 4800 FEMALE

NOTES ON ABOVE TABLE • Other threads, coupling sizes, or connector styles can be specified at time of order. • Masterstream 1250, 1500, 2000, and 4000 nozzles are field adjustable within the range of pressures shown. • For long term installations, it is recommended that the threads be greased before installing the nozzle.

©Copyright Task Force Tips LLC 1999-2020 5 LIM-030 November 16, 2020 Rev15 3.1 VARIOUS MODELS AND TERMS (CONTINUED) The spray pattern is changed from wide fog to straight stream by means of the “stream shaper”. Models are available with six different methods to move the stream shaper as shown. Halo Ring Stream Shaper/ Coupling Serial Bumper Number

Stream Shaper moved manually by rotating the Halo Ring or Bumper

Figure 3.1A

Manual Override Knob (Masterstream 1000, 1250, 1500, and 2000 Only)

Serial Number

Stream Shaper moved remotely by electricity (12-24 volts) Figure 3.1B

Hydraulic Ports Serial Number

Stream Shaper moved remotely by hydraulics

Figure 3.1C

©Copyright Task Force Tips LLC 1999-2020 6 LIM-030 November 16, 2020 Rev15 3.2 SPECIFICATIONS US METRIC Operating temperature of fluid 33 to 120°F 1 to 50°C Storage temperature range -40 to 150°F -40 to 65°C Materials used Aluminum 6000 series hard anodized MIL 8625 class 3 type 2, stainless steel 300 series, nylon 6-6, nitrile rubber Table 3.2 3.3 NOZZLE COUPLINGS NH (National Hose Threads) threads are standard on all nozzles. Other threads such as NPSH (National Pipe Straight Hose) may be specified at time of order. Mismatched or damaged waterway connections may cause equipment to leak or uncouple under CAUTION pressure. Failure could result in injury. Equipment must be mated to matched connections.

Dissimilar metals coupled together can cause galvanic corrosion that can result in the inability to CAUTION uncouple the connection, or complete loss of engagement over time. Failure could cause injury. Per NFPA 1962, if dissimilar metals are left coupled together, an anti-corrosive lubricant should be applied to the connection and the coupling should be disconnected and inspected at least quarterly. 3.4 USE WITH SALT WATER Use with salt water is permissible provided the equipment is thoroughly cleaned with fresh water after each use. The service life of the equipment may be shortened due to the effects of corrosion, and is not covered under warranty. 3.5 HYDRAULIC INSTALLATION On nozzles with hydraulic stream shaper actuation, the hydraulic system is connected to the nozzle with two 1/8”-27 NPT female ports on the filter block located on the nozzle’s stream shaper. When the port on the left of the filter block (as seen from behind the nozzle) is pressurized, the shaper moves back into the wide fog position. Pressurizing the right port moves the shaper forward into straight stream. Hydraulic lines must be flexible to allow for movement of the stream shaper. Use only clean fluid compatible with Buna N Compound (Nitrile). System must be free from all dirt, chips and contaminants. Replacement filter elements are available from TFT (item #M160). Maximum hydraulic pressure is 1000 psi (70 bar, 7000 kPa) for Masterstream 1000 or 1250s. 3.6 ELECTRIC INSTALLATION Nozzles with electric stream shaper actuation are shipped with a wiring diagram (TFT item #LIM-040). Other documentation is available on request. ER nozzles are equipped with manual override in case of electrical power failure. This device is not rated as ignition proof, explosion proof, or intrinsically safe. Use only in locations WARNING with adequate ventilation and no hazard of flammable vapor buildup.

©Copyright Task Force Tips LLC 1999-2020 7 LIM-030 November 16, 2020 Rev15 4.0 FLOW CHARACTERISTICS 4.1 MASTERSTREAM 1000 & 1250S (AUTOMATIC) Within its flow range, the Masterstream 1000 and 1250s automatic nozzles operate at the nominal pressure of 100 PSI (7 BAR, 700 kPa). The following figures show typical performance of this nozzle. MASTERSTREAM 1000 PERFORMANCE 0 1000 2000 3000 4000 5000 6000FLOW 7000 (L/MIN) 160 10 140

120 8 100 6 80

60 4

PRESSURE (PSI) 40 FLOW RANGE 2 20 PRESSURE (BAR, KPA/100) 0 0 0 200 400 600 800 1000 1200 1400 1600FLOW 1800 (GPM) 2000 Figure 4.1A

MASTERSTREAM 1250s PERFORMANCE 0 2000 4000 6000 FLOW (L/MIN) 160 10 140

120 8 100 6 80

60 OPERATING ENVELOPE 4 PER NFPA 1964 PRESSURE (PSI) 40 2 20 PRESSURE (BAR, KPA/100) 0 0 0 200 400 600 800 1000 1200 1400 1600 FLOW (GPM)

Figure 4.1B

©Copyright Task Force Tips LLC 1999-2020 8 LIM-030 November 16, 2020 Rev15 4.2 MASTERSTREAM 1250, 1500, 2000, & 4000 (AUTOMATIC) The operating pressure of these nozzles is user adjustable. Pressure adjustment is performed by twisting a knob on the front of the nozzle to the desired pressure setting. The following figures show typical flow performance for each model when adjusted to marked pressure settings. The automatic pressure control will maintain the set pressure anywhere within the flow ranges shown on the graphs, which vary according to pressure setting. MASTERSTREAM 1250 PERFORMANCE 0 1000 2000 3000 4000 5000 6000FLOW 7000 (L/MIN) 160 10 140

120 PSI SETTING 120 8 BAR 8 110 PSI SETTING 100 100 PSI SETTING 7 BAR 90 PSI SETTING 6 BAR 6 80 80 PSI SETTING 5 BAR 70 PSI SETTING 60 4

PRESSURE (PSI) 40 FLOW RANGE 2 20 PRESSURE (BAR, KPA/100) 0 0 0 200 400 600 800 1000 1200 1400 1600FLOW 1800 (GPM) 2000 Figure 4.2A

To adjust the Master 1250 and 1500, simply twist the pressure adjustment knob to the desired detent setting.

Figure 4.2B

160 10 140

120 120 PSI SETTING 8 BAR 8 110 PSI SETTING 100 100 PSI SETTING 7 BAR 90 PSI SETTING 6 BAR 6 80 80 PSI SETTING 5 BAR 70 PSI SETTING 60 4

PRESSURE (PSI) 40 FLOW RANGE 2 20 PRESSURE (BAR, KPA/100) 0 0 0 200 400 600 800 1000 1200 1400 1600FLOW 1800 (GPM) 2000

Figure 4.2C

©Copyright Task Force Tips LLC 1999-2020 9 LIM-030 November 16, 2020 Rev15 MASTERSTREAM 2000 PERFORMANCE 0 2000 4000 6000 8000 10000FLOW (L/MIN) 160 10 140

120 PSI SETTING 120 8 BAR 8 110 PSI SETTING 100 100 PSI SETTING 7 BAR 90 PSI SETTING 6 BAR 6 80 80 PSI SETTING

60 4

PRESSURE (PSI) 40 FLOW RANGE 2 20 PRESSURE (BAR, KPA/100) 0 0 0 400 800 1200 1600 2000 2400FLOW 2800 (GPM) Figure 4.2D

TO ADJUST PRESSURE SETTING: 1. LOOSEN BOTH SCREWS 2. ADJUST PRESSURE KNOB 3. LOCK KNOB BY TIGHTENING BOTH SCREWS UNTIL SNUG NOTE: LOCKED KNOB SHOULD NOT ROTATE BY HAND

POINTER INDICATES OPERATING PRESSURE IMPORTANT: DO NOT LOOSEN THIS SCREW!

Figure 4.2E

MASTERSTREAM 4000 PERFORMANCE 0 4000 8000 12000 16000 20000 FLOW (L/MIN) 160 10 140

120 PSI SETTING 120 8 BAR 8 110 PSI SETTING 100 100 PSI SETTING 7 BAR 90 PSI SETTING 6 BAR 6 80 80 PSI SETTING

60 4

PRESSURE (PSI) 40 FLOW RANGE 2 20 PRESSURE (BAR, KPA/100) 0 0 0 1000 2000 3000 4000 5000FLOW 6000 (GPM) Figure 4.2F

©Copyright Task Force Tips LLC 1999-2020 10 LIM-030 November 16, 2020 Rev15 4.3 MASTERSTREAM 1000 (SELECTABLE) The Masterstream 1000 Selectable Nozzle allows the user to select one of several orifice sizes by turning a knob at the front of the nozzle. An indicator on the knob shows which flow has been selected. The figure below gives relationship of flow and pressure for various orifice size. FLOW (LPM) 0 1000 2000 3000 4000 200

180 12

160 I S I I P S

P S 0 P 140 I 0 0 0 S I 1 0 S 0 P 1 P 1 0 @ 0 00 120 @ 1 @ 1 8 M M @ @ P M P P M M G P 100 G P G 0 G G 0 0 5 0 0 5 00 5 0 2 3 5 7 1 80 100 PSI PRESSURE (PSI) 60 4 1250 GPM @ PRESSURE (BAR KPA/100) 40

0 0 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 FLOW (GPM) Figure 4.3 4.4 MASTERSTREAM 1000 (FIXED) The Masterstream 1000 Fixed Flow Nozzle is set to the desired flow by adjusting the baffle and locking it in place with a jam nut. The nozzle is adjusted and flow tested at the factory at time of order. If the baffle is moved (for example to flush the nozzle), then the baffle must be readjusted to obtain the desired flow. Refer to Figure 3.2 for baffle position to achieve a certain flow and pressure. The figure below gives relationship of flow and pressure for various orifice sizes. NOZZLE FLOW (LPM) 10002000 3000 4000 5000 180 12 2 turns 3 turns 4 turns 5 turns 6 turns 7 turns 160

10 140

120 8

100

6 80 NOZZLE PRESSURE (PSI)

60 4 NOZZLE PRESSURE (BAR, KPA/100)

40 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 NOZZLE FLOW (GPM) Figure 4.4

©Copyright Task Force Tips LLC 1999-2020 11 LIM-030 November 16, 2020 Rev15 4.5 REACH AND TRAJECTORY Dents or nicks in the nozzle tip can seriously affect the stream reach or pattern, which may increase CAUTION the risk of injury due to exposure. Care must be taken to avoid dents or nicks in the nozzle tip.

Notes on trajectory graphs: • Graphs show approximate effective stream trajectory at 30 degrees elevation in no wind conditions. Distance to last water drops approximately 10% farther. • To estimate trajectories at elevations other than 30 degrees, refer to document LTT-135, available at tft.com. • Trajectories shown are for water. The addition of foam is expected to decrease the reach by 10%. • Tail or head winds of 20 MPH (30 KPH) may increase or decrease the range approximately 30%. METERS 0 10 20 30 40 50 60 70 80 90 80 70 20 60 MASTERSTREAM 1000/1250s, 100 PSI (7 BAR, 700 KPA ) 50 D 40 10 30 E METERS 20 A B 10 C 0 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 VERTICAL DISTANCE (FEET) VERTICAL DISTANCE GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION A 300 150 A 1100 70 B 400 200 B 1500 90 C 500 260 C 1900 120 D 800 400 D 3000 180 E 1000 510 E 3800 230 Figure 4.5A

METERS 0 102030405060708090 80 70 MASTERSTREAM 1250, 70 PSI (4.8 BAR, 480 KPA) 20 60 50 15 40 30 D 10 METERS 20 A BC E 5 10 0 0

VERTICAL DISTANCE (FEET) DISTANCE VERTICAL 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300

GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION A 300 130 A 1100 60 B 500 210 B 1900 100 C 800 340 C 3000 150

D 1000 420 D 3800 190 E 1250 530 E 4700 240 Figure 4.5B

©Copyright Task Force Tips LLC 1999-2020 12 LIM-030 November 16, 2020 Rev15 METERS 0 102030405060708090 80 70 MASTERSTREAM 1250, 100 PSI (7 BAR, 700 KPA) 20 60 50 15 40 30 D 10 METERS 20 ABC E 5 10 0 0

VERTICAL DISTANCE (FEET) DISTANCE VERTICAL 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300

GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION A 300 150 A 1100 70 B 500 250 B 1900 120 C 800 400 C 3000 180

D 1000 510 D 3800 230 E 1250 630 E 4700 290 Figure 4.5C

METERS 0 102030405060708090 80 70 MASTERSTREAM 1250, 120 PSI (8.3 BAR, 830 KPA) 20 60 50 15 40 30 D 10 METERS 20 A B C E 5 10 0 0

VERTICAL DISTANCE (FEET) DISTANCE VERTICAL 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300

GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION A 300 170 A 1100 70 B 500 280 B 1900 130 C 800 440 C 3000 200

D 1000 550 D 3800 250 E 1250 690 E 4700 310 Figure 4.5D

METERS 0102030405060708090 80 70 MASTERSTREAM 1500, 70 PSI (4.8 BAR, 48 KPA) 20 60 50 15 40 30 D 10 METERS 20 ABC E 5 10 0 0

VERTICAL DISTANCE (FEET) DISTANCE VERTICAL 0 20406080100120140160180200220240260280300

GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION A 300 130 A 1100 60 B 600 250 B 2300 120 C 1000 420 C 3800 190 D 1250 530 D 4700 240 E 1500 630 E 5700 290 Figure 4.5E

©Copyright Task Force Tips LLC 1999-2020 13 LIM-030 November 16, 2020 Rev15 METERS 0 102030405060708090 80 70 MASTERSTREAM 1500, 100 PSI (7 BAR, 700 KPA) 20 60 50 15 40 30 D 10 METERS 20 AB C E 5 10 0 0

VERTICAL DISTANCE (FEET) DISTANCE VERTICAL 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300

GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION

A 300 150 A 1100 70 B 600 300 B 2300 140 C 1000 510 C 3800 230 D 1250 630 D 4700 290 E 1500 760 E 5700 350 Figure 4.5F

METERS 0 102030405060708090 80 70 MASTERSTREAM 1500, 120 PSI (8.3 BAR, 830 KPA) 20 60 50 15 40 30 D 10 METERS 20 A C E 5 10 B 0 0

VERTICAL DISTANCE (FEET) DISTANCE VERTICAL 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300

GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION

A 300 170 A 1100 70 B 600 330 B 2300 150 C 1000 550 C 3800 250 D 1250 690 D 4700 310 E 1500 830 E 5700 380 Figure 4.5G

METERS 0 102030405060708090 80 70 MASTERSTREAM 2000, 80 PSI (5.5 BAR, 55 KPA) 20 60 50 15 40 D 30 10 METERS 20 A B C E 5 10 0 0

VERTICAL DISTANCE (FEET) DISTANCE VERTICAL 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300

GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION

A 300 140 A 1100 60 B 600 270 B 2300 120 C 1000 450 C 3800 200 D 1500 680 D 5700 310

E 2000 900 E 7500 400 Figure 4.5H

©Copyright Task Force Tips LLC 1999-2020 14 LIM-030 November 16, 2020 Rev15 METERS 0 102030405060708090 80 70 MASTERSTREAM 2000, 100 PSI (7 BAR, 700 KPA) 20 60 50 15 40 D 30 10 METERS 20 E B C 5 10 A 0 0

VERTICAL DISTANCE (FEET) DISTANCE VERTICAL 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300

GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION A 300 150 A 1100 70 B 600 300 B 2300 140 C 1000 510 C 3800 230

D 1500 760 D 5700 350 E 2000 1010 E 7500 460 Figure 4.5I

METERS 0 102030405060708090 80 70 MASTERSTREAM 2000, 120 PSI (8.3 BAR, 830 KPA) 20 60 50 15 D 40 E 30 10 METERS 20 B 5 10 A C 0 0

VERTICAL DISTANCE (FEET) DISTANCE VERTICAL 0 20406080100120140160180200220240260280300

GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION

A 300 170 A 1100 70 B 600 330 B 2300 150 C 1000 550 C 3800 250

D 1500 830 D 5700 380 E 2000 1110 E 7500 500 Figure 4.5J

METERS 02040 60 80 100 120 100 30 80 MASTERSTREAM 4000, 80 PSI (5.5 BAR, 550 KPA) 20 60 D

40 A E 10 METERS 20 B

0 C 0

VERTICAL DISTANCE (FEET) VERTICAL DISTANCE 0 40 80 120 160 200 240 280 320 360 400 GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION A 600 280 A 2300 130 B 1000 470 B 3800 210 C 2000 950 C 7600 430 D 3000 1400 D 11000 640 E 4000 1900 E 15000 860 Figure 4.5K

VERTICAL DISTANCE (FEET) VERTICAL DISTANCE 0 40 80 120 160 200 240 280 320 360 400 GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION A 600 320 A 2300 150 B 1000 530 B 3800 240 C 2000 1100 C 7600 500 D 3000 1600 D 11000 730 E 4000 2100 E 15000 950 Figure 4.5L

METERS 0204060 80100 120 100 30 90 80 MASTERSTREAM 4000, 120 PSI (8.3 BAR, 830 KPA) 70 C 20 60 50 D 40 30 10 METERS A E 20 10 B 0 0

VERTICAL DISTANCE (FEET) VERTICAL DISTANCE 0 40 80 120 160 200 240 280 320 360 400 GPM LBS HORIZONTAL DISTANCE (FEET) LPM KGF CURVE FLOW REACTION CURVE FLOW REACTION A 600 350 A 2300 160 B 1000 580 B 3800 260 C 2000 1200 C 7600 550 D 3000 1700 D 11000 770 E 4000 2300 E 15000 1000 Figure 4.5M

©Copyright Task Force Tips LLC 1999-2020 16 LIM-030 November 16, 2020 Rev15 5.0 OPERATION 5.1 PATTERN CONTROL TFT’s Masterstream with Flush Series nozzles have full pattern control from straight stream to wide fog. On models with manual shapers, turning the stream shaper clockwise (as seen from the operating position behind the nozzle) moves the shaper to the straight stream position. On ER models, press and hold the FOG or STRAIGHT STREAM button until the desired pattern is obtained. Since the stream trim point varies with flow, the nozzle should be “trimmed” after changing the flow to obtain the straightest and farthest reaching stream. To properly trim a stream, first open the pattern to narrow fog. Then close the stream to parallel to give maximum reach. Note: Turning the shaper further forward will cause stream crossover and reduce the effective reach of the nozzle. 5.2 FLUSHING DEBRIS Debris in the water may get caught inside the nozzle. This trapped material will cause poor stream quality, shortened reach and reduced flow. To remove debris trapped in the nozzle: 1. Shut off flow to the nozzle. 2. Move the stream shaper to the wide fog position. For Selectable Nozzles: Turn flow selector on front to “FLUSH” position. For Fixed Nozzles: Remove nozzle to gain access. For Automatic Nozzles: Carefully unscrew and remove the piston/cylinder.

Notes for 1000 and 1250s Nozzles: • The cylinder is under about 25 lbs (11Kgf) of spring force. The spring must be compressed to reinstall. • A long white push rod is part of the cylinder assembly. Pull cylinder straight out until push rod clears shaft.

Notes for 1250, 1500, 2000 and 4000 Nozzles: • Remove the piston, return spring and cylinder. • Remove the small spring and stainless steel poppet from the center of the shaft as a unit. 3. Remove/flush debris. Flow water if necessary. 4. Reassemble the nozzle. The following figures show the pieces that are removed during the flush procedure of the various Automatic nozzles. Large amounts or pieces of debris may be unflushable and can reduce the flow of the nozzle WARNING resulting in an ineffective flow. In the event of a blockage, it may be necessary to retreat to a safe area, uncouple the nozzle and remove debris.

MASTERSTREAM 1000 AND 1250S FRONT END PARTS

PISTON PUSH ROD

SHAFT

RETURN SPRING CYLINDER

Figure 5.2A

POPPET CONTROL SHAFT SPRING RETURN SPRING

CYLINDER PISTON

Figure 5.2B

MASTERSTREAM 2000 FRONT END PARTS

POPPET CONTROL SHAFT SPRING RETURN SPRING CYLINDER PISTON

Figure 5.2C

MASTERSTREAM 4000 FRONT END PARTS

POPPET SHAFT RETURN CONTROL SPRING SPRING

CYLINDER PISTON

Figure 5.2D

©Copyright Task Force Tips LLC 1999-2020 18 LIM-030 November 16, 2020 Rev15 6.0 USE WITH FOAM The nozzle may be used with foam solutions. Refer to fire service training by the Authority Having Jurisdiction (AHJ) for the proper use of foam. For Class B fires, lack of foam or interruption in the foam stream can cause a break in the foam WARNING blanket and greatly increase the risk of injury or death. Follow procedures established by the AHJ for the specific fuel and conditions. Improper use of foam or using the wrong type of foam can result in illness, injury, or damage to the WARNING environment. Follow foam manufacturer’s instructions and fire service training as directed by the AHJ.

6.0.1 FOAMJET LX WITH MASTERSTREAM 1000 AND 1250S NOZZLE To increase the expansion ratio, Task Force Tips “Foamjet LX” (model FJ-LX-M) may be used with the Masterstream 1000 and 1250s nozzles. This low expansion foam tube attaches and detaches quickly from the nozzle. Adjust nozzle spray pattern to give best foam quality. Note: As expansion ratio is increased, the reach of the nozzle will be decreased due to the greater amount of bubbles in the stream and their inability to penetrate the air. The reach with foam is approximately 10% less than with water only. Actual results will vary based on brand of foam, hardness of water, temperature, etc.

Figure 6.0.1

©Copyright Task Force Tips LLC 1999-2020 19 LIM-030 November 16, 2020 Rev15 7.0 WARRANTY Task Force Tips LLC, 3701 Innovation Way, Valparaiso, Indiana 46383-9327 USA (“TFT”) warrants to the original purchaser of its products (“equipment”), and to anyone to whom it is transferred, that the equipment shall be free from defects in material and workmanship during the five (5) year period from the date of purchase. TFT’s obligation under this warranty is specifically limited to replacing or repairing the equipment (or its parts) which are shown by TFT’s examination to be in a defective condition attributable to TFT. To qualify for this limited warranty, the claimant must return the equipment to TFT, at 3701 Innovation Way, Valparaiso, Indiana 46383-9327 USA, within a reasonable time after discovery of the defect. TFT will examine the equipment. If TFT determines that there is a defect attributable to it, TFT will correct the problem within a reasonable time. If the equipment is covered by this limited warranty, TFT will assume the expenses of repair. If any defect attributable to TFT under this limited warranty cannot be reasonably cured by repair or replacement, TFT may elect to refund the purchase price of the equipment, less reasonable depreciation, in complete discharge of its obligations under this limited warranty. If TFT makes this election, claimant shall return the equipment to TFT free and clear of any liens and encumbrances. This is a limited warranty. The original purchaser of the equipment, any person to whom it is transferred, and any person who is an intended or unintended beneficiary of the equipment, shall not be entitled to recover from TFT any consequential or incidental damages for injury to person and/or property resulting from any defective equipment manufactured or assembled by TFT. It is agreed and understood that the price stated for the equipment is in part consideration for limiting TFT’s liability. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above may not apply to you. TFT shall have no obligation under this limited warranty if the equipment is, or has been, misused or neglected (including failure to provide reasonable maintenance) or if there have been accidents to the equipment or if it has been repaired or altered by someone else. THIS IS A LIMITED EXPRESS WARRANTY ONLY. TFT EXPRESSLY DISCLAIMS WITH RESPECT TO THE EQUIPMENT ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND ALL IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE. THERE IS NO WARRANTY OF ANY NATURE MADE BY TFT BEYOND THAT STATED IN THIS DOCUMENT. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

©Copyright Task Force Tips LLC 1999-2020 20 LIM-030 November 16, 2020 Rev15 8.0 MAINTENANCE TFT products are designed and manufactured to be damage resistant and require minimal maintenance. However, as the primary firefighting tool upon which your life depends, it should be treated accordingly. To help prevent mechanical damage, do not drop or throw equipment. 8.1 FIELD LUBRICATION All Task Force Tips nozzles are factory lubricated with high quality silicone grease. This lubricant has excellent wash out resistance, providing long term performance in firefighting nozzles. If your agency has unusually hard or sandy water, the moving parts of the nozzle may be affected. Foam agents and water additives contain soaps and chemicals that may break down the factory lubrication. The moving parts of the nozzle should be checked on a regular basis for smooth and free operation, and for signs of damage. IF THE NOZZLE IS OPERATING CORRECTLY, THEN NO ADDITIONAL LUBRICANT IS NEEDED. Any nozzle that is not operating correctly should be immediately removed from service. The nozzle can be returned to the factory at any time for a complete checkup and re- lubrication with silicone grease. The field use of Break Free CLP (spray or liquid) lubricant will help to temporarily restore the smooth and free operation of the nozzle. These lubricants do not have the washout resistance and long-term performance of the silicone grease. Once Break Free CLP is applied, re-application will be needed on a regular basis until the nozzle can be returned to the factory for a complete checkup and re- lubrication with silicone grease. Aerosol lubricants contain solvents that can swell O-Rings if applied in excess. The swelling can CAUTION inhibit smooth operation of the moving parts. When used in moderation, as directed, the solvents quickly evaporate without adversely swelling the O-Rings. To access lubrication points in the control unit: 1. Shut off flow to the nozzle. 2. Move the Stream Shaper to the wide fog position. 3. Carefully unscrew the Piston/Cylinder. • The Cylinder is under about 25 lbs (11Kgf) of spring force. The spring must be compressed to reinstall. 4. Remove the Piston, Return Spring, and Cylinder. 5. Lubricate the points indicated. 6. Reassemble the nozzle. MASTERSTREAM 1000 AND 1250S LUBE POINTS

SPRAY LUBE

SHAFT

LUBE RETURN SPRING

LUBE LUBE CYLINDER

Figure 8.1A

LUBE LUBE

LUBE

POPPET SHAFT

LUBE PISTON

Figure 8.1B

MASTERSTREAM 2000 FRONT END PARTS

LUBE LUBE LUBE

POPPET SHAFT

LUBE PISTON

Figure 8.1C

MASTERSTREAM 4000 FRONT END PARTS

LUBE LUBE LUBE

POPPET SHAFT

LUBE CYLINDER PISTON

Figure 8.1D

©Copyright Task Force Tips LLC 1999-2020 22 LIM-030 November 16, 2020 Rev15 8.2 SERVICE TESTING In accordance with NFPA 1962, equipment must be tested a minimum of annually. Units failing any part of this test must be removed from service, repaired and retested upon completion of the repair. 8.3 REPAIR Factory service is available with repair time seldom exceeding one day in our facility. Factory serviced equipment is repaired by experienced technicians, wet tested to original specifications, and promptly returned. Any returns should include a note as to the nature of the problem and whom to reach in case of questions. Repair parts and service procedures are available for those wishing to perform their own repairs. Task Force Tips assumes no liability for damage to equipment or injury to personnel that is a result of user service. Contact the factory or visit the web site at tft.com for parts lists, exploded views, test procedures and troubleshooting guides. Performance tests shall be conducted on the equipment after a repair, or anytime a problem is reported to verify operation in accordance with TFT test procedures. Consult factory for the procedure that corresponds to the model and serial number of the equipment. Any equipment which fails the related test criteria should be removed from service immediately. Troubleshooting guides are available with each test procedure or equipment can be returned to the factory for service and testing. Any alterations to the product or its markings could diminish safety and constitutes a misuse of CAUTION this product.

All replacement parts must be obtained from the manufacturer to assure proper operation of the NOTICE device.

9.0 EXPLODED VIEWS AND PARTS LISTS Exploded views and parts lists are available at tft.com/serial-number.

©Copyright Task Force Tips LLC 1999-2020 23 LIM-030 November 16, 2020 Rev15 10.0 OPERATION AND INSPECTION CHECKLIST BEFORE EACH USE, the nozzle must be inspected to this checklist: 1. There is no obvious damage such as missing, broken or loose parts, damaged labels etc. 2. Waterway is clear of obstructions 3. Coupling is tight and leak free 4. Nozzle flow is adequate as indicated by pump pressure and nozzle reaction 5. Shaper turns freely and adjusts pattern through full range 6. Shaper detent (if so equipped) operates smoothly and positively. BEFORE BEING PLACED BACK IN SERVICE, nozzles must be inspected to this checklist: 1. All controls and adjustments are operational 2. There are no broken or missing parts 3. There is no damage to the nozzle that could impair safe operation (e.g. dents, cracks, corrosion or other defects) 4. The thread gasket is in good condition 5. The waterway is clear of obstructions 6. Nozzle is clean and markings are legible 7. Coupling is retightened properly 8. Shaper is set to desired pattern Equipment failing any part of the checklist is unsafe for use and must have the problem corrected WARNING before use or being placed back into service. Operating equipment that has failed the checklist is a misuse of this equipment.

TASK FORCE TIPS LLC 3701 Innovation Way, Valparaiso, IN 46383-9327 USA MADE IN USA · tft.com 800-348-2686 · 219-462-6161 · Fax 219-464-7155