12 4610
4. REMOVAL AND INSTALLATION
Steering Column Shaft Preceding Work: Disconnect the negative battery cable and place the tires to straight ahead direction.
Removal and Installation
1. Unscrew the screws at both sides of steering wheel and remove the horn pad (air bag module assembly). Discon- nect the airbag module connector.
2. Unscrew the steering wheel lock nut and remove the wheel with special tool.
NOTICE • Make an alignment marks on the column shaft and steering wheel for correct installation. • Disconnect the remote control connectors for each component (airbag and horn).
Alignment mark
Tightening torque: 40 ~ 60 Nm
POWER STEERING SYSTEM CHANGED BY ACTYON SM - 2006.03 EFFECTIVE DATE AFFECTED VIN 4610 13 A/T
3. Remove the instrument panel side cover and unscrew the side lock bolt and screws to remove the instrument lower panel (refer to “Body” section). M/T T/C CLUTCH AXLE
4. Remove the protective panel and lower undercover from the lower panel. Unscrew three column cover mounting SP bolts from the steering column shaft and remove the upper/lower column covers.
Protective cover and lower
Column cover ST’NG undercover BRAKE A / BAG A / CON
CHANGED BY POWER STEERING SYSTEM EFFECTIVE DATE ACTYON SM - 2006.03 AFFECTED VIN 14 4610
5. Disconnect the contact coil and connector from the column shaft and unscrew four contact coil mounting screws to remove the contact coil assembly.
Contact coil mounting screw
Connectors Alignment marks
POWER STEERING SYSTEM CHANGED BY ACTYON SM - 2006.03 EFFECTIVE DATE AFFECTED VIN 4610 15
6. Disconnect the connector and unscrew the mounting screws to remove the combination switch. A/T M/T T/C CLUTCH AXLE SP ST’NG BRAKE A / BAG A / CON
Mounting screws Connectors
Combination Switch
CHANGED BY POWER STEERING SYSTEM EFFECTIVE DATE ACTYON SM - 2006.03 AFFECTED VIN 16 4610
7. Unscrew the bolts and nuts and remove the steering column shaft assembly while pulling it down.
Mounting Bolts (3 EA) Mounting Bolts (2 EA)
Tightening torque: 20 ~ 25 Nm Tightening torque: 20 ~ 25 Nm
Lower Shaft Mounting Bolt (1 EA)
Tightening torque: 18 ~ 25 Nm
POWER STEERING SYSTEM CHANGED BY ACTYON SM - 2006.03 EFFECTIVE DATE AFFECTED VIN 4610 17
Lower Shaft
1. Remove the upper and lower lock bolts of lower shaft inside of the vehicle. A/T M/T T/C CLUTCH
Tightening torque: 18 ~ 25 Nm Tightening torque: 18 ~ 25 Nm AXLE
2. Remove the lower shaft mounting nuts on the floor at
driver’s side. SP
Installation Notice Tightening torque 7 ~ 11 Nm ST’NG
3. Remove the lower shaft by pulling it up. BRAKE NOTICE • Install the lower shaft so that the lock bolt can be in- serted into the point without spline.
• Be cautious of the alignment marks. A / BAG A / CON Lower Shaft
CHANGED BY POWER STEERING SYSTEM EFFECTIVE DATE ACTYON SM - 2006.03 AFFECTED VIN 18 4610
Steering Gear Box
Preceding Works: 1. Disconnect the negative battery cable. 2. Remove the tire.
1. Remove the tie rod from steering knuckle. Remove the cotter pin and lock nut to remove the tie rod using a special tool.
W 99 44 002 0A (661 589 13 33 00) Ball Joint Puller
2. Unscrew the joint bolts of the lower shaft and remove the lower shaft and gear box.
POWER STEERING SYSTEM CHANGED BY ACTYON SM - 2006.03 EFFECTIVE DATE AFFECTED VIN 4610 19
3. Disconnect the power steering pipes and remove the steering gearbox mounting bolts. A/T Supply and Return Pipes NOTICE • Plug the pipe openings with caps.
• Be careful not to spill the oil on the floor and M/T vehicle body. • Be careful of O-ring from being off the position. T/C CLUTCH Tightening torque: 20 ~ 26 Nm AXLE SP Supply and Return Pipes ST’NG BRAKE
Gear box Cross Member Nut A / BAG
Gear Box Mounting/Gear box Cross Member Gear box Mounting Clamping Bolt A / CON
Tightening torque: Tightening torque: Tightening torque: 100 ~ 130 Nm 100 ~ 130 Nm 100 ~ 130 Nm
NOTICE • Tighten the center bolt/nut first, and then tighten the left mounting bolt with the specified tightening torque.
CHANGED BY POWER STEERING SYSTEM EFFECTIVE DATE ACTYON SM - 2006.03 AFFECTED VIN 20 4610
Steering Gear Pump
1. Remove the drive belt.
2. Disconnect the power steering return hose and remove the high pressure pipe nut.
Installation Notice
Tightening torque 40 ~ 50 Nm
NOTICE High pressure pipe • Plug the openings so that power steering fluid doesn't leak out.
Return hose
3. Unscrew the bracket mounting nuts and remove the power steering gear pump assembly.
Installation Notice
Tightening torque 20 ~ 23 Nm
POWER STEERING SYSTEM CHANGED BY ACTYON SM - 2006.03 EFFECTIVE DATE AFFECTED VIN