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Lining Systems for Optimized Bulk Material Handling

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Lining Systems for Optimized Bulk Material Handling Matrox® Lining systems for optimized bulk material handling Bulk material handling Röchling Industrial | 3 Matrox® Matrox® gives you a lead! The Matrox® range are polymer engineering The Matrox® grades are based on a specific • Longer life span plastics that solve the problems of friction, formulation of Ultra-High-Molecular Weight The life span of Matrox® is substantially wear and the flow of material in many sectors Polyethylene (PE-UHMW/PE 1000) that has longer than that of conventional of the in dustry. been developed for the use as a lining- construction steel. An exceptional low friction surface, material either in new construction or as a In the sand-slurry wear test, Matrox® outstanding wear resistance, high impact retrofit. achieved a value of 80 which is 46 % better strength, excellent chemical resistance than that of steel at 150 (S235JR) Economic advantages and superior performance in demanding (see p. 9 estimated wear life). applications characterize the key properties of Compared to steel, Matrox® has considerable the product. economic benefits. • Lower cost Röchling – outstanding The cost for lining an existing bin with competence Matrox® is only about one third of the cost Röchling Engineering Plastics is a world- for construction steel. wide leader with more than 100 years of experience in the development and production • Lower weight of semi-finished products made of engineering For example, for the refurbishment of a 2 plastics for the capital goods industry. 200 m steel bin, relining it with Matrox® In close cooperation with our customers we would achieve a reduction in weight of developed a range of Matrox® grades that are almost three tons compared to the tailored to the different lining applications standard method of welding steel sheets with specific requirements. (S235JR) (see table). Matrox® reduces the Highly qualified employees, superior material load on the structure and makes development, state-of-the-art production installation work much simpler. facilities, laboratories and a certificated quality management system are the basis for the high quality and economic efficiency of the products. Our excellent reputation among the world’s leading flow consultants and engineering experts in the field of bulk solids flow has been achieved by earning Material Specific gravity Weight for respect based on providing the industry with thickness thickness g/cm³ 200 m² [kg] unmatched consistent, reliable solutions to Steel 3 mm 7.85 4,710 flow problems. Matrox® 10 mm 0.93 1,860 Matrox® Weight reduction with Matrox®: 2,850 kg ~ 60 % The new formulation of Matrox® has specifically been developed for the bulk material handling and mining industry to reduce the typical flow problems of bulk solids in bins, hoppers, chutes, truck beds and other applications. However, every application makes its own special demands on the lining material. In order to meet these, Röchling Engineering Plastics has cooperated closely with specialists and users in modifying tried and tested plastic materials for widely varying fields of use. The products of the Matrox® range combine the best surface friction qualities with abrasion resistance not only to promote bulk material flow but also to withstand the abrasion resistance of flowing bulk materials in rugged applications under different environmental conditions. 42 | Röchling Industrial ® Matrox®Matrox crée l’avantage Relative volumetric wear according Typical applications to the sand-slurry process The products of the Matrox® range are used in a wide variety of In the sand-slurry test, a mixture of sand and water is used to test the industries that handle bulk materials from the mining level up to resistance to abrasion of a test sample compared to a defined reference and including the final processing or use of the product. Changes in material of PE-UHMW with a molecular weight of 5 million g/mol to moisture and particle size affect the product’s flowability. Traditional which a fixed value of 100 is assigned. The volume lost by the test steel surfaces become rough or corroded causing the bulk material sample during the test is then stated as an index compared with that to stick to the steel. The problems deteriorate and productivity and of the reference material. The lower the value achieved, the better the quality control are compro mised. resistance to abrasion. Mining • Off-road truck bed liners • Shovel liners Abrasion index • Hopper liners 350 • Chute liners 300 • Scrapers 250 • Stacker/Reclaimer bucket liners 200 • Dragline bucket liners 150 • Front-end loader buckets 100 Transportation 50 • Ship holds • On-road truck bed liners 0 • Railcars Matrox® Steel S235JR Aluminium Storage and handling • Silos, bins, bunkers • Reclaim hoppers • Truck dump hoppers • Rail dump hoppers • Vibratory feeder pans • Receiving Hoppers • Dozer Blade Liners • Slider beds • Skirting • Belt scrapers Processing • Day bins • Surge bins • Batch hoppers • Storage silos and bins • Hoppers • Chutes • Feeders • Screw conveyors Bulk materials handled • Coal • Potash • Iron Ore • Salt • Copper Concentrate • Silica Sand • Clay • Soap Detergent • Limestone • Wood Chips • Soda Ash • Zinc Concentrate • Chemical Powders • Phosphate • Nickel Ore • Dust • Peat • Talc • Synthetic Gypsum • Bauxite • Kaolin Clay Röchling Industrial | 53 The Matrox® range of products The Matrox® range of products In the field of lining technology, the name Matrox® stands for highest quality with regard to resistance to wear and low sliding friction. In order to meet the demanding requirements of the bulk goods industry, Röchling Engineering Plastics has cooperated with bulk goods experts and users in developing more lining materials which are ideal for use in many different fields of application. These members of the Matrox® product family are: Matrox®, Matrox® U 110, Matrox® SE, Matrox® EX 60, Matrox® SI 12, Matrox® X and Matrox® FC. Matrox® Characteristics Matrox® is the classic lining material in our • Very low coefficient of sliding friction range and has general characteristics of • Very high resistance to wear and abrasion a very high standard. Matrox® has a very • High notched bar impact strength low coefficient of sliding friction which is • Very low water absorption particularly important for the bulk transport • High resistance to chemicals and storage of glutinous or tacky materials. • High resistance to temperature Fields of application • Transport industry • Truck bed lining Matrox®: Lining material for glutinous bulk solids • Bin and hopper linings Matrox® U110 Characteristics This material has the characteristics • Very high temperature stability necessary for transporting hot bulk goods • Low coefficient of sliding friction such as tar or asphalt. Matrox® U 110 contains • High resistance to abrasion a number of additives which allow the • Contains additives which inhibit oxidation material to be used for longer periods of time • Good resistance to chemicals at temperatures up to 190 °C. When planning • Very low moisture absorption linings for bulk solids with temperatures as Fields of application high as this, the thermal expansion of the • Truck beds material has to be taken into account at the • Bulk solid containers design stage. Matrox® U 110: The ideal material • Bin linings for hot bulk solids • Conveyor ducts • Hoppers Matrox® SE Characteristics Matrox® SE is recommended for use in areas • Flame-inhibiting (UL94, class V0) where it is advisable or obligatory to use • High resistance to wear materials which are hardly inflammable. • High impact strength This lining material represents an excellent • Good sliding characteristics combination of good sliding characteristics • UV-resistant and high resistance to wear and also • Anti-static possesses flame-inhibiting qualities of class Fields of application V0 according to the international test process • Mining UL94. • Truck beds Matrox® SE: Ideal (among other things) • Hoppers for linings in the mining industry 4 | Röchling Industrial The Matrox® range of products Matrox® EX 60 Characteristics Because of its permanently anti-static quality, • Permanently anti-static Matrox® EX 60 is especially suitable for • High resistance to wear applications in areas where there is a risk of • High impact strength explosion. The material also has a high impact • UV resistant resistance and excellent UV stability. This Fields of application means that it is ideal for outdoor use, e.g. in • Open-cast mining open-cast mining. • Truck beds • Excavator shovel liners • Conveyor ducts Anti-static: Matrox® EX 60 in open-cast • Hopper lining mining where explosion risk is high Matrox® SI 12 Characteristics The good wear and sliding properties of • Good resistance to wear Matrox® SI 12 are ideal for use with certain • Good sliding characteristics types of bulk solids such as peat or sand. • Suitable for outdoor use Fields of application • Port construction • Conveyor and installation technology • Wood transport Matrox® SI 12: Balanced properties for less demanding goods Matrox® X Characteristics Coarse-grained solids with sharp edges • Excellent resistance to abrasion make extreme demands on the lining • Very high surface hardness material. That is why we have developed • Good sliding characteristics Matrox® X. This is our premium product and • High impact strength possesses at optimum sliding properties • Very good resistance to chemicals the highest hardness and resistance to Fields of application wear of all the members of the Matrox® • Minings product family. • Mining vehicles
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